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Bronco 4500LBS Instruction Book

Atv/utv winch
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All winch sizes are available with steel wire or with Imported German synthetic rope.
As you read these instructions, you will see WARNINGS and CAUTIONS. Each message has a specific purpose.
WARNINGS and CAUTIONS identify the hazard, tips on how to avoid the hazard, and the probable consequence of not
avoiding the hazard.
WARNINGS
serious injury or death
CAUTIONS
minor or moderate injury. A CAUTION may also be used to alert against unsafe practice
DISCLAIMER: This item is sold without any expressed or implied warranty of merchantability or fitness for a particular
purpose. By purchasing and installing this product the user agrees to these terms: Bronco®, the Manufacturer,
Distributor nor Dealer shall be held liable for any special, incidental, or consequential damages, including vehicle
damage, death or injury, any loss of revenue, any incurred cost, or cost of purchase from the use or misuse of this
product.
GENERAL SAFETY PRECAUTIONS
MOVING PART HAZARDS
To prevent serious injury and properly damage:
Do not operate or install winch without reading
and understanding these instructions and the
Basic Guide to Winching Techniques.
Keep hands clear of wire rope, hook and fairlead
opening during operation and when apooling.
ATV/UTV WINCH
INSTRUCTION BOOK
Bronco® ATV/UTV offers a winch for any size vehicle.
All are also available wired or wireless.
For more info please vist BroncoATV.com
PLEASE WORK SAFELY!
are safery messages that indicate a potentially hazardous situation, which, if not avoided, can result in
are safety messages that indicate a potentially hazardous situation, which, if not avoided, may result in
WARNING!
4500LBS
Take your time. Sloppy riggling causes
accidents.
The wire rope must always spool onto the drum as
indicated by the drum rotation label on the winch.
BATTERY HAZARDS
Batteries contain gasses which are flemmable.
Wear eye protection.
Remove all metal juwelery
Do not lean over barrery while making connections.
Failure to take proper precaution may result in fire or
serious injury.
WARNING!

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Summary of Contents for Bronco 4500LBS

  • Page 1 DISCLAIMER: This item is sold without any expressed or implied warranty of merchantability or fitness for a particular purpose. By purchasing and installing this product the user agrees to these terms: Bronco®, the Manufacturer, Distributor nor Dealer shall be held liable for any special, incidental, or consequential damages, including vehicle damage, death or injury, any loss of revenue, any incurred cost, or cost of purchase from the use or misuse of this product.

  • Page 2: General Safety Precautions

    Brake 136:01:00 mechanical brake ￠5.5mmx15.2m roller fairlead Cable length Fairlead Mounting dimensions 76.2mmx124mm Drum length 80mm BRONCO® WIRED & WIRELES WINCH STATISTICS: Winch Capacity Line Pull (lbs) Line Pull (kgs) Line Speed Motor(Amps) 18.63ft(5.68m) 1000 14.13ft(4.31m) 2000 12.33ft(3.76m) 4500lb Performance...
  • Page 3 STEP ONE : SAFETY FIRST When installing your ATV/UTV winch system, read and follow all mounting and safety instructions. Always use caution when working with electricity and remember to verify that no exposed electrical connections exist before energizing your winch circuit. Figure 1: To install the complete kit, you will need to mount the winch,...
  • Page 4 STEP THREE: CONTACTOR/SOLENOID LOCATION *The contactor/solenoid is the primary safety feature in your winch system. It disconnects your winch from its power source when the ATV is not in use. The contactor/solenoid must be correctly installed to work properly. ·It is recommended that the contactor/solenoid be mounted close to the battery and in a location that is as clean and dry as possible.
  • Page 5 IMPORTANT It is recommended that the switch be installed on the left handlebar. A piece of electrical tape around the handlebar will help prevent rotation of mount on the handle bar. Do not tighten over any hoses or cables. There are 2 ways in which power can be supplied to the winch. 1) Highly suggested Keyed On Power.
  • Page 6 "+" "-" To Battery POS, To Winch NEG, Winch Key On Power 12V Switched wire "+" "-" To Winch POS, To Battery NEG, Solenoid Connect to a switched 12 V source; (Ignition Key) Make connection Use a test light to locate a suitable wire. 2) Constant Power.
  • Page 7 Step Five: Wiring Installation CAUTION! Place the supplied terminal boots on wires before securing to the contactor. All wires must be attached to the contactor/solenoid before final mounting of the the contactor/solenoid unit to the the ATV/UTV. For installing the handlebar rocker switch simply attached quick connect plug of contactor/solenoid to the quick connector on the handlebar switch.

  • Page 8: Item Description

    Item Description Description Description Item No. Item No. SCREW M6 X 15 WASHER MOTOR PLANETARY GEAR 2 MOTOR BASE PLANETARY GEAR 3 NUT M8 WASHER BRAKE SLIDING BEARING SCREW M4 X 12 FORK PIN O RING GEARBOX END COVER SLIDING BEARING CLUTCH KNOB DRIVE SHAFT SCREW M6 X 12...