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ATV/UTV WINCH
2500 LBS / 3000LBS / 3500LBS
INSTRUCTION BOOK
Bronco® ATV/UTV offers a winch for any size vehicle.
All winch sizes are available with steel wire or with Imported German synthetic rope.
All are also available wired or wireless.
For more info please vist BroncoATV.com
As you read these instructions, you will see WARNINGS and CAUTIONS. Each message has a specific purpose.
WARNINGS and CAUTIONS identify the hazard, tips on how to avoid the hazard, and the probable consequence of not
PLEASE WORK SAFELY!
avoiding the hazard.
WARNINGS
are safery messages that indicate a potentially hazardous situation, which, if not avoided, can result in
serious injury or death
CAUTIONS
are safety messages that indicate a potentially hazardous situation, which, if not avoided, may result in
minor or moderate injury. A CAUTION may also be used to alert against unsafe practice
DISCLAIMER: This item is sold without any expressed or implied warranty of merchantability or fitness for a particular
purpose. By purchasing and installing this product the user agrees to these terms: Bronco®, the Manufacturer,
Distributor nor Dealer shall be held liable for any special, incidental, or consequential damages, including vehicle
damage, death or injury, any loss of revenue, any incurred cost, or cost of purchase from the use or misuse of this
product.
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Summary of Contents for Bronco 2500 LBS
- Page 1 DISCLAIMER: This item is sold without any expressed or implied warranty of merchantability or fitness for a particular purpose. By purchasing and installing this product the user agrees to these terms: Bronco®, the Manufacturer, Distributor nor Dealer shall be held liable for any special, incidental, or consequential damages, including vehicle damage, death or injury, any loss of revenue, any incurred cost, or cost of purchase from the use or misuse of this product.
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Page 2: General Safety Precautions
GENERAL SAFETY PRECAUTIONS WARNING! WARNING! MOVING PART HAZARDS Take your time. Sloppy riggling causes accidents. To prevent serious injury and properly damage: The wire rope must always spool onto the drum as indicated by the drum rotation label on the winch. Do not operate or install winch without reading and understanding these instructions and the BATTERY HAZARDS... -
Page 3: Winch Specifications
Gear Radio: 136:1 2) Motor: 12V DC, 1.1hp (825w) permanent magne Clutch (freespooling): Cam actiated Brake: Dynamic. Mechanical is available Drum Dia./ Len.: 2.0" / 2.9" BRONCO® WIRED & WIRELES WINCH STATISTICS: Winch Capacity Line Pull (lbs) Line Pull (kgs) Line Speed Motor(Amps) 27ft(8.3m) - Page 4 STEP ONE : SAFETY FIRST When installing your ATV/UTV winch system, read and follow all mounting and safety instructions. Always use caution when working with electricity and remember to verify that no exposed electrical connections exist before energizing your winch circuit. Figure 1: To install the complete kit, you will need to mount the winch,...
- Page 5 STEP THREE: CONTACTOR/SOLENOID LOCATION *The contactor/solenoid is the primary safety feature in your winch system. It disconnects your winch from its power source when the ATV is not in use. The contactor/solenoid must be correctly installed to work properly. ·It is recommended that the contactor/solenoid be mounted close to the battery and in a location that is as clean and dry as possible.
- Page 6 IMPORTANT It is recommended that the switch be installed on the left handlebar. A piece of electrical tape around the handlebar will help prevent rotation of mount on the handle bar. Do not tighten over any hoses or cables. There are 2 ways in which power can be supplied to the winch. 1) Highly suggested Keyed On Power.
- Page 7 "+" "-" To Battery POS, To Winch NEG, Winch Key On Power 12V Switched wire "+" "-" To Winch POS, To Battery NEG, Solenoid Connect to a switched 12 V source; (Ignition Key) Make connection Use a test light to locate a suitable wire. 2) Constant Power.
- Page 8 Step Five: Wiring Installation CAUTION! Place the supplied terminal boots on wires before securing to the contactor. All wires must be attached to the contactor/solenoid before final mounting of the the contactor/solenoid unit to the the ATV/UTV. For installing the handlebar rocker switch simply attached quick connect plug of contactor/solenoid to the quick connector on the handlebar switch.
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