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Hexagon HP-L-10.10 Operating Instructions Manual

Laser scanning system
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Summary of Contents for Hexagon HP-L-10.10

  • Page 2 Manual Version: REV04 Release Date: 2022-10-14...

  • Page 3: Table Of Contents

    HP-L-10.10 Table of contents Table of contents Description ................................ 6 General ..............................6 1.1.1 Preface ............................6 1.1.2 Safety instructions ........................6 1.1.3 EU and UKCA Declaration of Conformity .................. 7 1.1.4 Validity ............................7 Purpose ..............................7 System requirements ..........................8 1.3.1...
  • Page 4 2.11.2 Interruption of the light reflection ....................41 2.11.3 Direct reflections ........................41 2.11.4 Secondary reflections ......................42 2.12 Optical Indicators ........................... 43 2.12.1 Optical indicators on HP-L-10.10 ..................... 43 2.12.2 Optical indicators on HP-LC-1000 ................... 44 2.13 Bandwidth check ............................ 45 Troubleshooting ............................. 46 Setting up the controller .........................
  • Page 5 HP-L-10.10 Table of contents Cleaning the mechanical and electrical contacts .................. 49 Cleaning the calibration sphere ......................50 Inspection .............................. 51 Service contact information ........................51...

  • Page 6: Description

    Description HP-L-10.10 Description General 1.1.1 Preface The safety instructions in this operating instructions have to be strictly observed to guarantee a safe and reliable function of the system and to avoid personal and material damage. The meaning of the symbols related to the...

  • Page 7: Eu And Ukca Declaration Of Conformity

    HP-L-10.10 Description NOTICE Possible damage to the laser scanner Deposits on the optical windows have significant effect on the measuring accuracy of the laser scanner. • Avoid drops of liquid or heat damage to prevent a reduction in accuracy or sensitivity.

  • Page 8: System Requirements

    Description HP-L-10.10 System requirements 1.3.1 General hardware requirements Trigger cable (RS422 signal) HP-L-10.10T controller (TKJ) "OSIS" cable P/N E12510049 HP-LC-1000 (Power outlet) Cross-ethernet cable Available Power Unit Laser Scanner System (24 VDC) PC-DMIS (HP-L-10.10-SYSTEM) Directly connected (TKJ - TKJ) Power cable for power unit Fig.

  • Page 9: Pc Requirements

    CMM software PC-DMIS 2021.2 or higher** * The interfaces listed are the ones required for usage of the HP-L-10.10 Sensor. Additional typical interfaces like Mouse/Keyboard-connectors or display connectors are not listed but must also be available. ** Contact the local Hexagon Manufacturing Intelligence Service Centre (refer to chapter 4.6) for more...

  • Page 10: System Components

    Status indicator LED TKJ Connector Visual guide Fig. 2 Overview - Sensor HP-L-10.10 1.4.1.1 Visual guide The visual guide projects a red laser pattern onto the workpiece. Together with the blue laser line of the sensor this pattern can be used as visual feedback to determine whether the current distance between the sensor and the workpiece is within the working distance of the sensor, when the sensor is moved with the jog box.
  • Page 11 HP-L-10.10 Description The following illustration shows the behaviour of the visual guide laser pattern and the sensor laser line, depending on the distance between the sensor and the workpiece. Fig. 4 Visual guide behaviour Meaning Status indicator LED Sensor is exactly at stand-off distance (90 mm)

  • Page 12: Overview Camera

    The Overview camera can be deactivated completely, so that it cannot be accessed by the user anymore. This process is reversable on demand but activation/deactivation of the overview camera can only be executed by the Hexagon Service department (firmware switch). 1.4.1.3 Status indicator LED The status indicator signalizes the current operating status of the sensor (refer to chapter 2.12.1):...

  • Page 13: Controller Hp-Lc-1000

    HP-L-10.10 Description 1.4.2 Controller HP-LC-1000 1.4.2.1 Control elements on the front panel SENSOR section RESET section RACK section Type label RESET button Communication LED Status LED SENSOR Button Communication LED Temperature LED Status LED RACK Button Fig. 5 HP-LC-1000, front...

  • Page 14: Connectors On The Backplate

    Description HP-L-10.10 Section Button / LED Function SENSOR <SENSOR> button Indicates if the sensor is powered (ON). Using this button, the sensor can be switched ON/OFF. Communication LED Indicates the communication status between sensor and controller. Status LED (sensor) Indicates if the sensor is ready.

  • Page 15: Passthrough Mode For Tactile Probes

    HP-L-10.10 Description 1.4.2.3 Passthrough mode for tactile probes The HP-LC-1000 controller is able to manage the signals of a tactile probe as well as those of a laser scanner. If the controller is activated without a laser scanner being connected, it is in "Passthrough" mode for handling a tactile probe by default.

  • Page 16: Technical Data

    Description HP-L-10.10 Technical data 1.5.1 Technical data of HP-L-10.10T Parameters Values Laser class 2 (EN / IEC 60825-1:2014) Emitted wavelength 450 nm (visible blue) Laser Maximum average radiant power ≤1 mW Beam spread 54 deg Type of radiation pulsed Resolution 1280 x 800 px (1.0 MP)

  • Page 17: Technical Data Of Hp-Lc-1000

    HP-L-10.10 Description 1.5.2 Technical data of HP-LC-1000 Parameters Values Average power consumption 21 - 26 VDC, 270 mA (nominal at 24 V) Input: AC 100 to 240 V, max. 1.07 A Power supply Output: 24 V, max. 3.33 A Computer communication...

  • Page 18: Dimensions

    Description HP-L-10.10 Dimensions 1.6.1 Dimensions of the HP-L-10.10T sensor Fig. 7 Dimensions HP-L-10.10T (in mm) 1.6.2 Dimensions of the HP-LC-1000 controller Fig. 8 Dimensions HP-LC-1000 (in mm)

  • Page 19: Product Identification Labels

    HP-L-10.10 Description Product identification labels 1.7.1 Labels on the HP-L-10.10T sensor Labelling Label Label contents Laser warning label • Laser warning signs • Laser class Type and laser • Manufacturer address identification label • Model • Serial Number (S/N) • Applicable US patents •...

  • Page 20: Connectors

    Description HP-L-10.10 Connectors 1.8.1 Connector on the sensor The HP-L-10.10T is connected to the CMM using a TKJ-connector. The position of the connector is shown in Fig. Fig. 9 Connector on the sensor...

  • Page 21: Connectors On The Controller (Hp-Lc-1000)

    Connector Function POWER 24 VDC Power supply connection SENSOR IN Connection to the HP-L-10.10 Sensor PROBE OUT Connection to PICS IN on DC SYNC OUT / ANALOG OUT Controller trigger signal connected output (connected to XS13 on DC) REMOTE PANEL...

  • Page 22: Function Parameters (Properties)

    Description HP-L-10.10 Function parameters (Properties) 1.9.1 Measuring range HP-L-10.10T 90.5 (3,56") Minimum Standoff Standard field of view Extended field of view Fig. 11 Measurement area The nominal standoff between sensor and workpiece is 90 mm (measured from the origin of the laser unit) or 78.7 mm (measured from the outer housing edge).

  • Page 23: Acquisition Modes

    HP-L-10.10 Description 1.9.2 Acquisition modes The HP-L10.10 provides the following two different acquisition modes which enable the user to capture a high definition point cloud: UD mode (User Defined mode) • SHINE mode • By default, both acquisition modes are measuring with a frequency of 300 Hz.

  • Page 24: Acceptance Angle Filter

    (red dashed line in Fig. 12). This angle depends on the current standoff. For the nominal standoff distance of 90 mm this angle is 12.5°. Scanning direction Lateral to scanning direction Fig. 12 Default acceptance angles of HP-L-10.10...

  • Page 25: 1.10 Delivery Contents, Accessories, Spare Parts

    HP-LC-1000 Power unit (24 VDC) H00044222 Qualification sphere M1056-0112-00 M1056-0112-00 EXTENSION ROD 03969357 TKJ key H00044096 USB-key (documentation) HP-L-10.10-CASE HP-L-10.10 Transportation case with inlay 1.10.2 Kits and accessories Quantity Part number Designation HP-L-10.10T-SENSOR HP-L-10.10T LASER SCANNER SENSOR (WITH TKJ) (includes following parts) HP-L-10.10T HP-L-10.10T LASER SCANNER SENSOR...

  • Page 26: Optional Verification Artefacts

    Description HP-L-10.10 1.10.3 Optional verification artefacts Quantity Part number Designation H00044223 SPHERE ARTEFACT (ISO) (includes following parts) H00044224 SPHERE ARTEFACT W CERTIFICATE (ISO) M1056-0112-00 M1056-0112-00 EXTENSION ROD H00044096 USB-KEY (DOCUMENTATION) H00044225 ARTEFACT TRANSPORTATION CASE WITH INLAY H00044226 PLANE ARTEFACT (ISO10360-8)

  • Page 27: Operation

    HP-L-10.10 Operation Operation Required tools Part number Designation Illustration 03969357 TKJ key Mounting/dismounting the sensor The following chapter describes how to mount the sensor using the example of a TKJ/TKJ connection. For dismounting, the working steps described must be carried out in reverse order.
  • Page 28 Operation HP-L-10.10 Place the sensor on a level surface. Insert the TKJ key into the slot of the TKJ connector and turn it fully anti-clockwise to the "UNLOCK" ( ) position to unlock the TKJ connector. TKJ key (03969357) Fig. 14...

  • Page 29: Connecting The Controller

    HP-L-10.10 Operation Connecting the controller NOTICE Possible damage to the controller or to the sensor The controller or the sensor might be damaged if the controller is switched on during connection. • Ensure that the main power switch on the backplate of the controller is switched off.

  • Page 30: Setting Up The Network Connection

    Resetting the IP address of the HP-LC-1000 controller Putting the sensor into operation Commissioning of the sensor is carried out by Hexagon Manufacturing Intelligence service personnel. Check before use When the sensor is operated for the first time, a calibration of the sensor must be carried out and the results must...

  • Page 31: Switching On The Laser Scanner System

    HP-L-10.10 Operation Switching on the laser scanner system Switch on the controller with using the main power switch refer to Fig. 16.  The <RESET> button on the controller starts flashing green and changes to static green, when the start- up is finished and the system is ready.

  • Page 32: Warming Up The Sensor

    Operation HP-L-10.10 Warming up the sensor For accurate measurements, a warm-up period of about 6 minutes is required before using the sensor (warm-up time is extended if the sensor is stored at very low temperatures). After this time, the sensor's accuracy is within the limitations for the maximum permissible errors (MPE) of ISO 10360-8:2013.

  • Page 33: Warming Up The Sensor On The Cmm

    HP-L-10.10 Operation 2.9.1 Warming up the sensor on the CMM With the system switched on, warm-up mode of the sensor can be enabled as follows: If the sensor is connected to the CMM, warm-up mode will be started automatically, when the system is switched on (refer to chapter 2.8).

  • Page 34: Warming Up The Sensor With The Manual Warm-Up Station

    Operation HP-L-10.10 2.9.2 Warming up the sensor with the manual warm-up station NOTICE Possible damage to the sensor The sensor may be damaged if the manual warm-up station is switched on while the sensor is being mounted or dismounted. The components contain parts that can be damaged by static electricity when touched.

  • Page 35: 2.10 Basic Settings In Pc Dmis

    Adjustment of the flexible standoff Using the HP-L-10.10 laser scanner system the nominal standoff distance of 90 mm can be adjusted in PC DMIS within the standard field of view (sFOV) of ±30 mm. The new standoff will then automatically be applied for the next execution of a scan.

  • Page 36: Activation And Setup Of Extended Field Of View (Efov)

    Activation and setup of extended field of view (eFOV) Using the HP-L-10.10 laser scanner system the standard field of view (sFOV) can be extended by another +30 mm. To enable and adjust the extended field of view (eFOV), proceed as follows: Enable the "Extended FOV"...

  • Page 37: Activation And Setup Of The Applied Acquisition Mode

    UD mode is active if the "Shine" checkbox is not activated. In this mode the "Auto Gain" function is available. It can be activated by clicking the corresponding button (refer to Fig. 22), while moving the HP-L-10.10 over the surface to be measured. In this case, the optimum exposure setting for the current surface characteristics will be determined automatically.

  • Page 38: Activation And Setup Of Acceptance Angle Filter

    Operation HP-L-10.10 2.10.4 Activation and setup of acceptance angle filter The acceptance angle filter is used to restrict the angle of incidence when measuring points. To activate and adjust the acceptance angle filter, proceed as follows: In the "Filter" tab of the "probe toolbox" activate the "Enable Filter" checkbox.

  • Page 39: Activation Of The Overview Camera (Ovc)

    HP-L-10.10 Operation 2.10.5 Activation of the overview camera (OVC) The overview camera (refer to chapter 1.4.1.2) can be activated/deactivated in PC DMIS as follows. Click on the "Overview Camera" Icon in the laser tab in the user interface of PC DMIS application to activate/deactivate the overview camera.

  • Page 40: 2.11 Aligning The Scanner For Measuring

    Operation HP-L-10.10 2.11 Aligning the scanner for measuring NOTICE Risk of generating spurious data points The external light immunity of the sensor is 10000 lx. This allows measurements under diffused, artificial light. If the sensor is directly faced at artificial light or at daylight during operation, spurious data points may be generated by the direct incidence of light.

  • Page 41: Interruption Of The Light Reflection

    HP-L-10.10 Operation 2.11.2 Interruption of the light reflection INFORMATION Depending on the profile of the object to be measured, the beam may be blocked and the beam path may be interrupted, for example, due to object edges (refer to Fig. 27) •...

  • Page 42: Secondary Reflections

    Operation HP-L-10.10 2.11.4 Secondary reflections INFORMATION Depending on the profile and surface condition of the workpiece to be measured, especially in the case of shiny or convex surfaces, secondary reflections can occur. This may mean that the measuring results are falsified.

  • Page 43: 2.12 Optical Indicators

    HP-L-10.10 Operation 2.12 Optical Indicators 2.12.1 Optical indicators on HP-L-10.10 The status indicator signalizes the current operating status of the sensor as follows: Colour Meaning Sensor is ready Sensor is warming up Sensor is out of range Error (Sensor is not ready)

  • Page 44: Optical Indicators On Hp-Lc-1000

    Ethernet connection not working IP Reset is running Sensor has been detected but communication with sensor is not working System ready, controller in bypass mode (e. g. tactile sensor is used instead of HP-L-10.10) Controller is in factory mode green orange green flashing...

  • Page 45: 2.13 Bandwidth Check

    HP-L-10.10 Operation 2.13 Bandwidth check Especially in case of installations, where very large cable lengths are used, it may happen, that the sensor cannot be operated with the maximum scanning frequency and the maximum framerate of the overview camera, due to line losses.

  • Page 46: Troubleshooting

    The 24 VDC plug on the controller Check the connection. is not connected properly. The controller is defective. Contact the local Hexagon Manufacturing Intelligence Service Centre (refer to chapter 4.6). Main power switch on backplate of Switch on main power switch.

  • Page 47: Setting Up The Sensor

    The status indicator LED of the Error occurred during operation. Reboot system. sensor is flashing red. If problem remains after reboot, contact the local Hexagon Manufacturing Intelligence Service Centre (refer to chapter 4.6). Problems with the data quality Symptom Possible cause...

  • Page 48: Maintenance And Inspection

    Carefully wipe off the windows with a clean, soft, lint-free micro-fibre cloth or lens cleaning cloth. If the windows cannot be cleaned with the cloth, carefully wipe off the windows with a camera lens cleaner or isopropyl alcohol. If the windows remain dirty, contact the local Hexagon Manufacturing Intelligence Service Centre (refer to chapter 4.6).

  • Page 49: Cleaning The Mechanical And Electrical Contacts

    HP-L-10.10 Maintenance and inspection Cleaning the mechanical and electrical contacts Remove dust and loose dirt from the TKJ connector with dehumidified, clean and oil-free compressed air. Clean the mechanical contact with a clean paper cloth. Moisten an unused cotton swab with isopropyl alcohol and gently rub the electrical contact pins on the TKJ connector and the contact area of the warm-up terminal.

  • Page 50: Cleaning The Calibration Sphere

    Maintenance and inspection HP-L-10.10 Cleaning the calibration sphere NOTICE Risk of incorrect calibration data caused by contamination Contamination on the calibration sphere may reduce the data quality. • Do not touch the calibration sphere. • If contamination is present, clean the calibration sphere before calibration.

  • Page 51: Inspection

    For more information, please contact the local Hexagon Manufacturing Intelligence Service Centre (refer to chapter 4.6). Service contact information The contact information of the responsible Hexagon Manufacturing Intelligence Service Centre can be taken from the Hexagon Manufacturing Intelligence homepage under: https://www.hexagonmi.com/contact-us/locations.

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