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GMS POWER 24 Operating & Maintenance Manual

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HYDRAULİC CUTTING MACHINE FOR
Name
CONSTRUCTION IRON
Date
02.01.2004
(Operating & Maintenance Manual)
POWER 24
Model
Page
17
Sayfa No : 1/17

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Summary of Contents for GMS POWER 24

  • Page 1 HYDRAULİC CUTTING MACHINE FOR Name CONSTRUCTION IRON Date 02.01.2004 (Operating & Maintenance Manual) POWER 24 Model Page Sayfa No : 1/17...
  • Page 2 The POWER 24 Hydraulic Cutting Machine for Construction Iron is designed and manufactured for cutting metallic bar materials. In order to get the best output from POWER 24 locate it in such a position so as to be operated easily, and to provide more efficient work from the Operator.

  • Page 3: Setup Procedures

     Disconnect the power prior to make checks, maintenance, lubrication, and/or adjustments.  Observe all guidelines provided in this Operating & Maintenance Manual. 1. SET-UP PROCEDURES 1.1 Level the machine on a flat and sound ground by using the wooden wedges to support it from the bottom so as the wheels will not get in contact with the ground (Figure 1).

  • Page 4: Technical Specifications

    ■ ■ ▄ ▄ ▄ 35x10 30x10 20x10  Model : POWER 24  Name : Hydraulic Cutting Machine for Construction Iron  Dimensions of a Tool Cutter Width : 50 mm Length : 50 mm Thickness : 15 mm ...
  • Page 5  Grease Pump 500 cm  Spare Tool Cutter 50x50x15 2 ea Proper Cutting Forms FIGURE 3 PROPER CUTTING FIGURE 4 FIGURE 5 The fixing form of single material The fixing form of multiple material WARNING! Always keep the shield closed during operating the machine. Improper Cutting Forms FIGURE 6 FIGURE 7 The fixing without a retainer...
  • Page 6 FIGURE 8 The fixing form of multiple material FIGURE 9 The fixing form of single material without a retainer without a retainer FIGURE 10 4. GUIDELINES FOR SAFETY, AND EFFICIENT USE ▼ Always keep the shield closed during cutting on the machine (Figure 4 and 5). ▼...

  • Page 7: Warranty

    out of the machine (Figure10). ▼ Keep your hands and/or arms away from the tool cutters while the machine is operating. ▼ Remove all foreign materials such as hammers, adzes, measuring tapes, callipers, levers and/or similar construction tools among the cutting apparatus. ▼...
  • Page 8 € Do not change the motor. ▼ Observe the instructions for proper service and maintenance. ▼ Do not allow the machine to be operated without a retainer. Ф Always change the hydraulic oil in time. 6. PROTECTIVE PRECAUTIONS 6.1 Protective Cloths ...

  • Page 9: Checks And Adjustments

    8. CHECKS AND ADJUSTMENTS FIGURE 12 FIGURE 12a ITEM BUTTON FUNCTION Operates the motor by means of current START application. Stops the operation of the machine by STOP means of disconnecting the power. CURRENT ADJUSTMENT Adjusted by its manufacturer as 10 A. Do FIELD OF MOTOR not try to change the adjustment.
  • Page 10 8.1 Adjustment of thermal current field: It is adjusted by its manufacturer as 10 A for 4 kW motor with 1.430 rpm. Do not change this adjustment (Figure 12 and 12a). The motor circuit breaker is installed onto the machine to de-energize the motor in order the machine not to be damaged if it takes excessive current.
  • Page 11 FIGURE 13a 8.3 Adjustment of Clearance of Cutter-carrier: The clearance of the tool cutter-carrier may be increased in the course of time. This situation may create danger by causing the machine be forced and misused, and the tool cutters be broken. If the adjustment is too tight the springs cannot tense the cutter-carriers, and cause to collide the tool cutters with each other.

  • Page 12: Maintenance And Lubrication

    FIGURE 15 Replacement of cutters: Dismantle first the stationary tool cutter whilst the machine is off. Start the machine, pull the control lever back and hold it in pulled-back position until the hydraulic cylinder rises and the head of the bolt fixing the sliding tool cutter is appeared, and then press the stop button, dismantle and replace the old sliding tool cutter when the machine is off and release the control lever going back to its position.

  • Page 13: Troubleshooting

    Warning! Change the oil at the end of the 6-month period despite it is preserved against dust, water, dirt etc within the hydraulic oil tank if the machine is stored without operation. In case of exceeding this period, no problem may be seen but make a test the oil first before use. 10.
  • Page 14 NO SYMPTOM POSSIBLE CAUSE SOLUTION 1. Motor and installation 1. Check if there is a short circuit. have a short circuit. 2. The adjustment of 2. Check the adjustment of thermal thermal current field is circuit field. Make it to 10 A if it is low. low.
  • Page 15 NO SYMPTOM POSSIBLE CAUSE SOLUTION Machinery 1.The bearings of tool 1. Check the bearings of the tool cutters. brakes the bolt cutters are worn out. of tool cutter very often 2. The tool cutters are 2. Check if the tool cutters collide or not. collide each other during cutting process.
  • Page 16 P 24:09 P 24:12 P 24:46 P 24:13 P 24:47 P 24:15 P 24:53 P 24:10 P 24:16 P 24:25 P 24:14 P 24:17 P 24:36 P 24:02 P 24:59 P 24:11 P 24:60 P 24:57 P 24:55 P 24:58 P 24:56 P 24:24 P 24:03...
  • Page 17 Sayfa No : 17/17...

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