Related Manuals for Hafco Woodmaster WOODMASTER WL-52
Summary of Contents for Hafco Woodmaster WOODMASTER WL-52
- Page 1 Instruction Manual Edition : 1.0 Date: (12/24) HEAVY DUTY - WOOD LATHE WL-52 Order Code: (K8120) www.machineryhouse.com.au / www.machineryhouse.co.nz www.machineryhouse.com.au / www.machineryhouse.co.nz...
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Page 2: Machine Details
MACHINE DETAILS MACHINE WOOD LATHE MODEL NO. WL-52 SERIAL NO. DATE OF MANF. mported by eAlANd ustrAliA www.machineryhouse.co.nz www.machineryhouse.com.au NOTE: This manual is for your reference. At the time of the compiling of this manual every effort to be exact with the instructions, specifications, drawings, and photographs of the machine was taken. -
Page 3: Table Of Contents
C O N T E N T S: 1. GENERAL MACHINE INFORMATION 1.1 Specifications..........4 1.2 Standard Equipment........4 1.3 Identification........... 5 2. SAFETY 2.1 General Metalworking Machine Safety... 6 2.2 Specific Safety For Wood Lathe..... 9 3. POWER SUPPLY 3.1 Electrical Requirements........ -
Page 4: Specifications
1.1 SPECIFICATION Order Code K8120 MODEL WL-52 Distance Between Centres 910 mm Swing Over Bed 520 mm Rear Turning Capacity 760 mm Swing Over Toolrest Base 416mm Headstock Taper 2 MT Hole Through Spindle 15mm Tailstock Taper 2 MT Tailstock Spindle Travel 100 mm Spindle Speeds 50 - 3890 RPM... -
Page 5: Identification
1.3 IDENTIFICATION Become familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual. Tailstock Lock Headstock Toolrest Lock Spindle Stand Electrical Switch Box Toolrest Outward Toolrest Tailstock Outward Toolrest Lock Tailstock Handle... -
Page 6: General Metalworking Machine Safety
2.1 GENERAL WOODWORKING MACHINE SAFE PRACTICES DO NOT use this machine unless you have read this manual or have been instructed in the safe use and operation of this machine. WARNING This manual provides safety instructions on the proper setup, operation, maintenance, and service of this machine. - Page 7 2.1 GENERAL WOODWORKING MACHINE SAFE PRACTICES Cont. Make sure the guard that is in position is in good working condition, and guards the machine adequately before operating any equipment or machine. Check and adjust all other safety devices. Make sure the equipment is properly grounded before use. ...
- Page 8 2.1 GENERAL WOODWORKING MACHINE SAFE PRACTICES Cont. Do not try to free a stalled blade before turning the power off. Do not distract or startle an operator while he or she is using woodworking equipment. Horseplay should be prohibited. It can lead to injuries. HAZARDS ASSOCIATED WITH MACHINES include, but are not limited to: •...
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Page 9: Specific Safety For Wood Lathe
2.2 SPECIFIC SAFETY FOR WOOD LATHES DO NOT use this machine unless you have been instructed in its safe use and operation and have read and understood this manual Face shield must be worn Long and loose hair must Hearing protection must when operating this be contained. -
Page 10: Power Supply
3. POWER SUPPLY 3.1 ELECTRICAL INSTALLATION Place the machine near an existing power source. Make sure all power cords are protected from traffic, material handling, moisture, chemicals, or other hazards. Make sure there is access to a means of disconnecting the power source. The electrical circuit must meet the requirements for 240V. -
Page 11: Setup
4 SETUP 4.1 UNPACKING This machine was carefully packaged for safe transport. When unpacking, separate all enclosed items from packaging materials and inspect them for shipping damage. If items are damaged, please contact your distributor. NOTE: Save all the packaging materials until you are completely satisfied with the machine and have resolved any issues with the distributor, or the shipping agent. -
Page 12: Anchoring To The Floor
4.5 ANCHORING TO THE FLOOR The machine is best mounted on a concrete slab. Masonry anchors with bolts are the best way to anchor machinery, because the anchors sit flush with the floor surface, making it easy to unbolt and move the machine later, if needed. (Fig. 4.1) Machine Mounting Options Although it is not required Hafco recommends that you secure your machine to the floor. -
Page 13: Assembly
4.7 ASSEMBLY The machine must be fully assembled before it can be operated. First clean any parts that are coated in rust preventative to ensure the assembly process can proceed smoothly. Stand Assembly Instructions NOTE: See page 14 for best practice assembly instructions. - Page 14 Stand Assembly Instructions The Hafco Woodmaster WL-52 is very heavy so care must be taken when assembling the machine. To assemble the machine. Use an eye bolt (not supplied) through the lathe mounting holes and a shackle to attach to the sling. (Fig. 4.6) Once the sling is secure and cannot slip, lift the main channel (1b) from the crate.
- Page 15 Stand Assembly Instructions 5. Make sure the tailstock has been clamped securely, then place a webbed sling as shown in Fig.4.11. Carefully lift the lathe and place it onto the main channel and attach using the 6 off M10 x 40 Set screws, H/duty M10 washer and M10 shake proof washer.
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Page 16: Wiring Diagram
CONNECT THE MOTOR AND SWITCH TO THE POWER The lathe is supplied as standard with a 240Volt Inverter, and 1.5 kw (2hp) totally enclosed fan cooled motor, a switch with lead and plug for connection to power. NOTE: If a motor or switch is provided by any other source, then a qualified electrician must be engaged to complete all electrical connections. -
Page 17: Test Run
4.8 TEST RUN Once assembly is complete, test run the machine to ensure it is properly connected to the power and safety components are functioning correctly. Check that the machine rotates in the correct direction. If any problems occur consult Troubleshooting on page 23 or your service engineer. -
Page 18: Changing Speed Ranges
5.2 CHANGING SPEED RANGES 1. The speed of the spindle is controlled in two ways. A. Belt Position B. Variable speed within the belt position range. The chart mounted in front of the headstock indicates the spindle speeds (R.P.M.) relative to the drive belt position. The 5 convenient spindle speed ranges are available to cover both faceplate and spindle work. -
Page 19: Lathe Parts & Controls
5.3 LATHE PARTS & CONTROLS B. HEADSTOCK - GENERAL The headstock (2) supports the main spindle assembly and is rigidly fixed to the bed (1) to ensure long term accuracy and stability. The main spindle (6) is supported by 4 large precision bearings. - Page 20 5. OPERATION D. FACE PLATE (82 MM 3-1/4”) A face plate can be used by attaching project wooden blanks with wood screws through the 4 holes provided. E. INDEXING The dual purpose indexing/spindle lock is positioned at the front of the headstock for ease of use. The headstock pulley (9) has 24 equally spaced holes on its side face.
- Page 21 5. OPERATION H. REVOLVING CUP CENTRE - TAILSTOCK 1. The revolving cup centre is used for supporting spindle turning projects that can not be held suitably in a chuck. It can also be used as a safety device to support face plate work for as long as possible, especially during roughing down stage.
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Page 22: Woodturning
5.4 WOODTURNING Faceplate Turning A. Check the project blank is free from cracks and defects. B. Fix the project blank securely to faceplate with suitable wood screws. C. If using a chucking device check that the project blank is well seated before being locked firmly. -
Page 23: Troubleshooting
5.5 TROUBLESHOOTING If the machine develops a problem, review the trouble shooting section below to find a fix for the problem. If the problem cannot be solved then contact your dealer for help or to book a service engineer. Symptoms Possible Cause Possible Solution Out of balance work... -
Page 24: Maintenance
6. MAINTENANCE Before maintaining or cleaning the machine, turn off the circuit breaker, or disconnect the machine from the power supply. Post a sign to inform other workers that the machine is under maintenance. For optimum performance from the machine, it is important that the machine is well cleaned and maintain. -
Page 25: Lubrication And Cleaning
6. MAINTENANCE Cont. 6.2 LUBRICATING AND CLEANING All parts of your lathe should be cleaned or lubricated after use with special attention to the points below. 1. Bed Ways Occasionally wipe clean with kerosene or similar. 2. Tailstock Spindle Wipe clean and lightly oil to maintain smooth travel. 3, Toolrest Bracket Clean the cam shaft (42), the clamp tube (43) and the clamp block (23) for ease of movement. -
Page 26: Spare Parts
SPARE PARTS SECTION HOW TO ORDER SPARE PARTS 1. Have your machines model number, serial number & date of manufacture on hand, these can be found on the specification plate mounted on the machine NOTE: SOME PARTS MAY ONLY BE AVAILABLE AS AN ASSEMBLY 2. -
Page 27: Parts Diagram
PARTS DIAGRAM... -
Page 28: Parts List
PARTS LIST Item DESCRIPTION Item DESCRIPTION Lathe bed Cam bolt assembly Headstock Bush - c/lock bracket Headstock lid Lock screw assembly Hinge - Headstock lid Spanner - double ended Screw - gutter bolt 6mm x 8mm long Knockout bar assembly Main spindle - 33mm x 3.5p Spur drive centre - 25mm Spacer 35mm... -
Page 29: Risk Assessment Sheets
NOTES:... - Page 30 General Machinery Safety Instructions Machinery House requires you to read this entire Manual before using this machine. 1. Read the entire Manual before starting 14. Use correct amperage extension cords. machinery. Machinery may cause serious injury if Undersized extension cords overheat and lose not correctly used.
- Page 31 Wood Lathe Safety Instructions Machinery House requires you to read this entire Manual before using this machine. 1. Maintenance/Adjustments. with moving parts. Make sure the lathe is turned off and disconnect from the main power 12. Workpiece condition. Always inspect the supply and make sure all moving parts have come to workpiece condition.
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