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Godiva IDEX PRIMA UV SMARTCAFS 50 Installation & Operation Manual

Vehicle mounted fire pump with compressed air foam system
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DEC 2023
PRIMA UV SMARTCAFS 50/100/200
VEHICLE MOUNTED FIRE PUMP WITH
COMPRESSED AIR FOAM SYSTEM
INSTALLATION & OPERATION
MANUAL
GP/373 Issue 1

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Summary of Contents for Godiva IDEX PRIMA UV SMARTCAFS 50

  • Page 1 DEC 2023 PRIMA UV SMARTCAFS 50/100/200 VEHICLE MOUNTED FIRE PUMP WITH COMPRESSED AIR FOAM SYSTEM INSTALLATION & OPERATION MANUAL GP/373 Issue 1...
  • Page 2 © 2023, Godiva Ltd. All Rights Reserved. This document is the sole property of Godiva Ltd. and shall not be reproduced, transmitted transcribed, stored in re- trieval system or translated in any form, by any means, without prior written permission from Godiva Ltd.

  • Page 3: Table Of Contents

    1. CONTENTS CONTENTS INTRODUCTION SAFETY IMPORTANT NOTES KEY COMPONENTS SYSTEM OVERVIEW INSTALLATION AND INITIAL SET-UP PRIMA SMARTCAFS 200 - INSTALLATION DRAWINGS PRIMA SMARTCAFS 200 - SCHEMATIC PRIMA SMARTCAFS 200 - PLUMBING SMARTCAFS HARNESS SMARTCAFS OPERATION MAINTENANCE FAULT FINDING PARTS LISTS TECHNICAL DATA CUSTOMER SUPPORT DOCUMENTS SMARTCAFS 50/100/200 INSTALLATION AND OPERATION MANUAL...

  • Page 4: Introduction

    This publication provides information relating to the installation, commissioning and operation of the Prima UV Smart- CAFS pumps. This refers to any Godiva Prima pump, single or multi-pressure, when partnered with a Compressed Air Foam System (CAFS). The system can comprise of these main components - Godiva Prima P1 &...

  • Page 5: Safety

    • No components must be unfastened when the unit statement and risk assessment of their operations when is running. installing the pump, please contact Godiva Ltd. if assis- tance is required. • When installing or removing the pump, suitable lifting equipment must be used.

  • Page 6: Warranty

    3.11. WARRANTY For all issues relating to warranty claims please contact Godiva Ltd. Please be prepared to quote the six figure pump serial number located on the pump volute 3.12. PUMP SPECIFICATION NUMBERING 2010...

  • Page 7: Important Notes

    4.1. SPARES Use only approved replacement parts as recommended by Godiva Ltd. Use of non-approved parts or unauthor- ised modification of the Godiva Fire Pump may result in death or injury and invalidate any product warranty. 4.3. PUMP Spare parts for the Prima SmartCAFS are supplied in kit form for the various parts of the pump.

  • Page 8: Key Components

    5. KEY COMPONENTS 5.1. MAJOR COMPONENTS AND CONTROLS - PRIMA UV SMARTCAFS50/100 Rotary twin screw compressor with integral air receiver/separator, heat exchanger and lubrication system. Integral gearbox oil cooler Water/foam/air mixing manifold PTO driven gearbox with compressor drive via an electromagnetic clutch.
  • Page 9 5. KEY COMPONENTS 5.2. MAJOR COMPONENTS AND CONTROLS - PRIMA UV SMARTCAFS200 These components are mounted separately from the pump to suit the vehicle builders installation Mixing manifold Heat Exchanger Oil/Water separator Rotary twin screw compressor SMARTCAFS 50/100/200 INSTALLATION AND OPERATION MANUAL...
  • Page 10 5. KEY COMPONENTS 5.3. INTERLOCK FOR COMPRESSOR CLUTCH CONTROL - PRIMA SMARTCAFS50, 100 AND 200 MODELS Solid state device complete with pressure switch indicat- ing LEDs and compressor hours run meter. This unit is primarily of interest to service technicians for CAFS fault diagnosis.
  • Page 11 5. KEY COMPONENTS 5.4. FOAMLOGIX 2.1A FOAM PUMP COMPONENT GROUP Showing parts supplied loose with standard pump. | 11 SMARTCAFS 50/100/200 INSTALLATION AND OPERATION MANUAL...
  • Page 12 5. KEY COMPONENTS 5.5. FOAMLOGIX 3.3 OR 5.0 FOAM PUMP COMPONENT GROUP Showing parts supplied loose with standard pump. FoamLogix 3.3, 5.0 or 6.5 Pump (3.3 shown). 1. MDT Foam Tank Selector can be - • MST – Manual Single Tank. Select one foam tank or flush option (not shown) •...

  • Page 13: Typical Control Panel

    5. KEY COMPONENTS 5.6. TYPICAL CONTROL PANEL - 5.6.1. SMARTCAFS CONTROL UNIT WITH ANALOGUE GAUGES AND MANUAL CONTROL OF PUMP SPEED Pump low pressure gauge Emergency Stop Pump high pressure gauge Compound gauge Pump tachometer & hour counter Engine speed control Up=increase, Down=decrease, Left or right=preset speeds Vehicle status lamps - Engine high coolant temperature.
  • Page 14 5. KEY COMPONENTS 5.6.2. - SMARTCAFS - COMPLETE ELECTRONIC CONTROL OF CAFS 5.6.3. SMARTCAFS CONTROL UNIT SUPPLIED TO FIT WITHIN THE VEHICLE BUILDER PANEL DESIGN | 14 SMARTCAFS 50/100/200 INSTALLATION AND OPERATION MANUAL...

  • Page 15: System Overview

    6. SYSTEM OVERVIEW The PC1_ or PC2_ is a Compressed Air Foam System All compressors are driven by a belt drive. The com- comprising of three major components (in addition to the pressor is engaged, or disengaged from the pump drive, main water pump) –...
  • Page 16 6. SYSTEM OVERVIEW All three elements combine to provide accurate foam proportioning. From the control panel the operator can ini- tiate the system, adjust the foam ratio, monitor ‘real time’ water flow rate and record total water and foam concen- trate usage.

  • Page 17: Installation And Initial Set-Up

    7. INSTALLATION AND INITIAL SET-UP PRIMA SmartCAFS50 • Using FoamLogix 2.1A, 3.3 PRIMA SmartCAFS100 • Using FoamLogix 3.3, 5.0 or 6.5 The following connection points should be considered when installing the PC1_ or PC2_ assembly into a vehi- cle. Lifting Points – Prima SmartCAFS50 and Prima Smart- CAFS100 Secure handling of the unit for installation and mainte- nance is vital.
  • Page 18 7. INSTALLATION AND INITIAL SET-UP Hose-reel oulet 7.1. PRIMA SMARTCAFS50 SYSTEM Low pressure delivery hose outlet for CAFS CAFS Discharge ports (see installation drawing for di- mensions) Inlet from foam tank, Ø 13mm ID pipe, airtight connection required. FoamLogix filter To foam injection point on manifold.
  • Page 19 7. INSTALLATION AND INITIAL SET-UP 7.2. PRIMA SMARTCAFS100 SYSTEM CAFS Discharge ports (see installation drawing for dimensions) FoamLogix 3.3, 5.0 or 6.5 System - Remote Mounted SMARTCAFS 50/100/200 INSTALLATION AND OPERATION MANUAL | 19...
  • Page 20 7. INSTALLATION AND INITIAL SET-UP 7.3. FLUID DRAIN POINTS Prima SmartCAFS50 / 100 / 200 Systems Compressor, Bearing housing, and Gearbox oil drain points are located at the lower left side of the pump (viewed from the suction tube end). ATTENTION IMPORTANT Warning: Oil should only be drained from the gear-...
  • Page 21 7. INSTALLATION AND INITIAL SET-UP 7.4. OIL FILLING POINTS - PRIMA SMARTCAFS50 / CAFS100 Prima SmartCAFS100 is very similar to the CAFS50 arrangement. The unit is supplied without oil and must be filled with the correct quantity and specification before starting the pump. The oil filling points for the compressor is located at the left side of the pump (viewed from suction tube).
  • Page 22 7. INSTALLATION AND INITIAL SET-UP Dipstick - access from left side of pump. The correct level 7.5. OIL FILLING POINTS - PRIMA SMARTCAFS200 is when the oil is between the upper and lower marks. The unit is supplied without oil and must be filled with the correct quantity and specification before starting the pump.
  • Page 23 7. INSTALLATION AND INITIAL SET-UP 7.6. GEARBOX FILLING POINTS - PRIMA SMARTCAFS50 / 100 /200 The pump gearbox filling point depends on the gearbox position in relation to the pump. Gearbox in down position Gearbox in down position The oil filling point is on the side of the casing (LH gearbox shown) and is symmetrically opposite for RH gearbox. The oil level check point is lower on the side.
  • Page 24 7. INSTALLATION AND INITIAL SET-UP The oil drain points (pump bearing housing, gearbox and compressor) are located at the front of the mounting plat- form. Fill the gearbox until the oil flows from the oil level check point. This is the only accurate method of checking that the correct amount of oil has been added to the gearbox, as it allows for different sizes of gear ratios.
  • Page 25 7. INSTALLATION AND INITIAL SET-UP Optical Belt Tension Meter 7.8. COMPRESSOR DRIVE BELT - PRIMA SMARTCAFS50 If an optical belt tension meter is available, e.g. the Clavis Optical Belt Tensioner, then the belt can be tightened correctly by measuring the vibration frequency. Follow The compressor is driven by a Polydrive ribbed belt, these steps –...
  • Page 26 7. INSTALLATION AND INITIAL SET-UP Optical Belt Tension Meter 7.9. COMPRESSOR DRIVE BELT PRIMA SMARTCAFS100 If an optical belt tension meter is available, e.g. the Clavis Optical Belt Tensioner, then the belt can be tightened correctly by measuring the vibration frequency. Follow The compressor is driven by a Poly V drive belt, specifi- these steps –...
  • Page 27 7. INSTALLATION AND INITIAL SET-UP Optical Belt Tension Meter 7.10. COMPRESSOR DRIVE BELT PRIMA SMARTCAFS200 If an optical belt tension meter is available, e.g. the Clavis Optical Belt Tensioner, then the belt can be tightened correctly by measuring the vibration frequency. Follow The compressor is driven by a Goodyear Eagle PD syn- these steps –...
  • Page 28 7. INSTALLATION AND INITIAL SET-UP 7.11. ELECTRICAL CONNECTIONS - PRIMA SMARTCAFS50 / 100 / 200 Connect the engine control and warning light module to the vehicle electrical system with the multipin plug (supplied with the unit, part number 60764). The connections used will vary according to the pump specification. Power to the system should be such that the minimum required system voltage is maintained continuously throughout operation.
  • Page 29 7. INSTALLATION AND INITIAL SET-UP 7.12. NEW HARNESS - PRIMA SMARTCAFS50 / 100 / 200 - FROM SEPTEMBER 2018 The harness introduced in September 2018 is not interchangeable with the previous harness. The new harness has these differences to the previous harness – 1.
  • Page 30 7. INSTALLATION AND INITIAL SET-UP 7.13. PRIMA SMARTCAFS 50/100 - MIXING MANIFOLD Installation information relevant to these models only By-Pass Valve This valve is adjusted to give the required dry foam flow-rate - typically 70 litres/minute @ 7 Bar. To set the required dry foam constituency – Install the system as directed Run the system at normal operating pressure, discharge compressed air foam through the most restrictive line, typically a Hose-reel.
  • Page 31 7. INSTALLATION AND INITIAL SET-UP 7.14. PRIMA SMARTCAFS 50/100 - MIXING MANIFOLD Installation information relevant to these models only. SmartCAFS mixing manifold. Manifold should be mounted with provision for drainage. Foam and air injection points identified as below By-Pass Valve This valve is adjusted to give the required dry foam flow-rate - typically 100 litres/minute @ 7 Bar.
  • Page 32 7. INSTALLATION AND INITIAL SET-UP 7.15. PRIMA SMARTCAFS 200 Additional installation information relevant to this model only Separator tank for compressor oil Compressor oil cooling unit Separator tank - oil level indicator | 32 SMARTCAFS 50/100/200 INSTALLATION AND OPERATION MANUAL...
  • Page 33 7. INSTALLATION AND INITIAL SET-UP 7.16. FOAM TANK LOW LEVEL SENSOR The unit is supplied with a connector for a low-foam-lev- el sensor. The sensor is supplied with the unit ready for installation (instructions supplied with the sensor). The low-foam-level sensor is part of the Safety Interlock system and must be installed.
  • Page 34 7. INSTALLATION AND INITIAL SET-UP Each Hale FoamLogix system is tested at the factory 7.17. ADDITIONAL INSTALLATION POINTS using the wiring harness provided. Improper handling and abuse of connections will cause harm and may result in Foam Tank to Foam Pump other system damage.

  • Page 35: Prima Smartcafs 200 - Installation Drawings

    8. PRIMA SMARTCAFS 200 - INSTALLATION DRAWINGS 8.1. OIL / WATER SEPARATOR TANK (VERTICAL TYPE) | 35 SMARTCAFS 50/100/200 INSTALLATION AND OPERATION MANUAL...
  • Page 36 PRIMA SMARTCAFS 200 - INSTALLATION DRAWINGS 8.2. COOLING UNIT | 36 SMARTCAFS 50/100/200 INSTALLATION AND OPERATION MANUAL...
  • Page 37 PRIMA SMARTCAFS 200 - INSTALLATION DRAWINGS 8.3. MIXING MANIFOLD | 37 SMARTCAFS 50/100/200 INSTALLATION AND OPERATION MANUAL...
  • Page 38 PRIMA SMARTCAFS 200 - INSTALLATION DRAWINGS 8.4. FOAMLOGIX 2.1 | 38 SMARTCAFS 50/100/200 INSTALLATION AND OPERATION MANUAL...
  • Page 39 PRIMA SMARTCAFS 200 - INSTALLATION DRAWINGS 8.5. FOAM LOGIX 3.3/5 DIMENSIONS SMARTCAFS 50/100/200 INSTALLATION AND OPERATION MANUAL | 39...
  • Page 40 PRIMA SMARTCAFS 200 - INSTALLATION DRAWINGS 8.6. FOAM LOGIX 6.5 DIMENSIONS SMARTCAFS 50/100/200 INSTALLATION AND OPERATION MANUAL | 40...

  • Page 41: Prima Smartcafs 200 - Schematic

    9. PRIMA SMARTCAFS 200 - SCHEMATIC 9.1. PRIMA SMARTCAFS 200 - SCHEMATIC CAFS FLUID Additional installation information relevant to this model only | 41 SMARTCAFS 50/100/200 INSTALLATION AND OPERATION MANUAL...

  • Page 42: Prima Smartcafs 200 - Plumbing

    10. PRIMA SMARTCAFS 200 - PLUMBING 10.1. PRIMA SMARTCAFS 200 - PLUMBING CONNECTIONS - PART 1 Additional installation information relevant to this model only | 42 SMARTCAFS 50/100/200 INSTALLATION AND OPERATION MANUAL...
  • Page 43 10. PRIMA SMARTCAFS 200 - PLUMBING 10.2. PRIMA SMARTCAFS 200 2. Air supply from separator tank to compressor, 6mm PLUMBING CONNECTIONS - PART 2 tubing/connector. Additional installation information relevant to this model only 1. Oil scavenge line from separator tank to 6mm connec- tion on rear of compressor | 43 SMARTCAFS 50/100/200 INSTALLATION AND OPERATION MANUAL...
  • Page 44 10. PRIMA SMARTCAFS 200 - PLUMBING 3. Air pressure for pump functions, connect from vehicle supply with 6mm tubing - 3.1 - High Pressure discharge, pneumatic operation of valve - if option fitted. Note this model features one HP discharge valve. Two discharge valves will be supplied from a T piece.
  • Page 45 10. PRIMA SMARTCAFS 200 - PLUMBING 10.3. PRIMA SMARTCAFS 200 - COMPRESSOR AND SEPARATOR TANK - RELATIVE POSITIONS IN INSTALLATION Additional installation information relevant to this model only 212.5 62.5 1000 1050 237.5 87.5 1100 1150 262.5 112.5 1200 1250 287.5 137.5 1300...

  • Page 46: Smartcafs Harness

    11. SMARTCAFS HARNESS 11.1. PRIMA UV SMARTCAFS - OVERVIEW OF RELATIONSHIP BETWEEN HARNESSES Additional installation information relevant to this model only | 46 SMARTCAFS 50/100/200 INSTALLATION AND OPERATION MANUAL...
  • Page 47 11. SMART CAFS HARNESS 11.2. PRIMA UV SMARTCAFS, TWISTER BLOCK DIAGRAM. Additional installation information relevant to this model only | 47 SMARTCAFS 50/100/200 INSTALLATION AND OPERATION MANUAL...
  • Page 48 11. SMART CAFS HARNESS 11.3. PRIMA SMARTCAFS 200 - FOAM PUMP HARNESS DIAGRAM Additional installation information relevant to this model only | 48 SMARTCAFS 50/100/200 INSTALLATION AND OPERATION MANUAL...
  • Page 49 11. SMART CAFS HARNESS 11.4. HARNESS FOR PRIMA UV SMARTCAFS 50/100 WITH OLD MOTOR DRIVER The numbers refer to the connectors on the harness Drawing - 513-00100-00 Rev C | 49 SMARTCAFS 50/100/200 INSTALLATION AND OPERATION MANUAL...
  • Page 50 11. SMART CAFS HARNESS 11.5. HARNESS FOR PRIMA UV SMARTCAFS 200 WITH OLD MOTOR DRIVER The numbers refer to the connectors on the harness Drawing -513-00100-000 Rev B | 50 SMARTCAFS 50/100/200 INSTALLATION AND OPERATION MANUAL...
  • Page 51 11. SMART CAFS HARNESS 11.6. HARNESS FOR PRIMA UV SMARTCAFS 50/100 WITH NEW MOTOR DRIVER The numbers refer to the connectors on the harness Drawing -513-00100-004 Rev B | 51 SMARTCAFS 50/100/200 INSTALLATION AND OPERATION MANUAL...
  • Page 52 11. SMART CAFS HARNESS 11.7. HARNESS FOR PRIMA UV SMARTCAFS 200 WITH NEW MOTOR DRIVER The numbers refer to the connectors on the harness Drawing -513-00100-003 Rev A | 52 SMARTCAFS 50/100/200 INSTALLATION AND OPERATION MANUAL...

  • Page 53: Smartcafs Operation

    12. SMARTCAFS OPERATION The FoamLogix 2.1A system is for Class A foam and will 12.1. FOAM INJECTION inject foam in the range of 0.1% to 1.0%. Further informa- tion is available in the FoamLogix Model 2.1A Descrip- The Foam unit system consists of main components: tion, Installation and Operation Manual.
  • Page 54 12. SMARTCAFS OPERATION Press the Foam Power button, and the Foam unit pump will prime itself. The pump will run for 30 seconds or until prime is achieved. If no prime is made, the display will show a plain test warning. Repeat this step once more to attempt to prime the pump.

  • Page 55: Preset Buttons

    12. SMARTCAFS OPERATION 12.5. PRESET SCREEN (START SCREEN) 12.7. WATER FLOW DISPLAY The SmartCAFS Controller shows the start screen after The water flow display is always visible and shows the a power cycle. This screen allows the operator to select current water flow rate through the Foam/CAFS dis- one of 10 preset operating modes (configurable) or man- charge manifold.
  • Page 56 12. SMARTCAFS OPERATION 12.8. OPERATING SCREEN 12.12. FOAM POWER BUTTON The operating screen allows control over the foam and The foam power button turns the foam system OFF or CAFS and, if configured, the tank valve. The water flow ON. The foam power button’s colour indicates the cur- display is always active but the air flow display is only rently selected foam tank (A green, B red, FLUSH or- shown when the CAFS power is ON.
  • Page 57 12. SMARTCAFS OPERATION 12.13. FOAM INCREASE AND DECREASE BUTTONS 12.19. CAFS POWER BUTTON The increase and decrease foam buttons change the The CAFS power button activates the CAF System (it will foam percentage for the currently selected foam tank. start the foam system if it is not already active). CAFS The colour of these buttons indicates the tank selected will be turned OFF when the foam power button is turned and foam system power state:...

  • Page 58: Menu Button

    12. SMARTCAFS OPERATION 12.20. CAFS WET AND DRY BUTTONS 12.24. MENU BUTTON The wet and dry buttons open/close the ARC valve. Toggle button shows/hides the additional information These buttons are only active when CAFS power is displays. When this button is pressed and held for 3 sec- active.

  • Page 59: Operating The System

    12. SMARTCAFS OPERATION 12.26. OPERATING THE SYSTEM Do not apply hydrant pressure to pump suction when operating CAFS. CAFS may be operated from open water or a tank feed only. The automatic tank-to-pump open function is a NOTE: menu selectable item and must be set for ‘automatic’ for this operation to occur (this is the default).
  • Page 60 12. SMARTCAFS OPERATION 12.28. INCREASE ENGINE SPEED FOR DESIRED WA- 12.30. MODIFY THE CURRENT OPERATING PARAME- TER PRESSURE TERS (With SmartGOV fitted) The SmartCAFS Controller auto- At any time the operating parameters can be modified matically communicates with the SmartGOV governor to by pressing the foam percentage (increase/decrease) set the governing system to RPM mode and ramp to its buttons or by pressing the CAFS wet/dry buttons.

  • Page 61: System Menu

    12. SMARTCAFS OPERATION 12.31. OVERHEAT SHUT DOWN 12.33. SYSTEM MENU Should the compressor oil temperature reach Press and hold the MENU button for 3 seconds until the 105°C (220°F) a control panel warning indicator will system menu is shown. The system menu allows the appear on the screen.

  • Page 62: Setting The System Time

    12. SMARTCAFS OPERATION 12.34. SETTING THE SYSTEM TIME 12.35. USER MENU Press the blue bar in the bottom right corner of the sys- Enter the password 1849 in the system menu’s keyboard tem menu screen (over the month and day) and the ‘set to open the user menu.
  • Page 63 12. SMARTCAFS OPERATION 12.36. TABLE FOR THE EXPLANATION OF THE USER MENU SETTINGS Language Select the desired language to show within the SmartCAFS Controller. Default: English Unit of measure Select the desired unit of measure for the system (English or metric). Default: English units CAFS air display Select the desired display to be shown for the air.
  • Page 64 12. SMARTCAFS OPERATION 12.37. OEM MENU UP/DOWN arrow buttons Move the arrow to select the menu item. The white arrow Enter the password 2314 in the system menu’s keyboard points to the currently selected menu item. to open the OEM menu. The user menu allows setting of user configurable items.
  • Page 65 12. SMARTCAFS OPERATION 12.38. TABLE FOR THE EXPLANATION OF THE OEM MENU SETTINGS Tank-to-pump timing Select the amount of time the “open” air solenoid is activated. The OPEN tank-to-pump valve is controlled via an linear air cylinder so this setting allows for fine tuning of the amount of time it actually takes to fully stroke the cylinder.
  • Page 66 12. SMARTCAFS OPERATION 12.39. CALIBRATIONS Establish flow through a foam/CAFS capable discharge at either the high or low rate. Use the Enter the password 6679 in the system menu’s keyboard yellow “raw pulses” display window to verify that to open the calibration menu. The calibration menu allows the paddlewheel sensor is detecting the waterflow.
  • Page 67 12. SMARTCAFS OPERATION Perform these same steps for the other flow rate. Press the “save” button to complete the calibration. Decrease the throttle and stop water flow Press the “check mark” button on the desired side (high or low). Make sure that the value in the yellow “raw pulses”...
  • Page 68 12. SMARTCAFS OPERATION 12.41. WATER FLOW CALIBRATION (DIRECT) The direct water flow calibration is simply a means of entering the values from a previous water flow calibration without the need to actually flow water. The direct water flow calibration requires the known values for the water flow value and its related water flow pulses (high and low) from a previously completed calibration.
  • Page 69 12. SMARTCAFS OPERATION When the foam concentrate has filled the container to a known level press the power button again to stop the foam system. Press the “save” button. Repeat for the second Use the UP/DOWN arrow buttons to change the foam tank.
  • Page 70 12. SMARTCAFS OPERATION 12.43. PRESET CONFIGURATION (STANDARD) The SmartCAFS Controller allows up to 10 presets to be configured. These presets can be set for foam only or foam and air (CAFS). Enter the password 1023 in the system menu’s keyboard to open the preset configuration menu Select the preset to configure and that presets configura- tion screen will be shown.

  • Page 71: Preset Configurations

    12. SMARTCAFS OPERATION 12.44. PRESET CONFIGURATIONS Select colour Select the color for the preset’s bar (green, red, orange, purple, blue, disabled). If “dis- abled” is selected then the preset is turned OFF. Select icon Select the icon to use for this preset. Select text Pops-up a keyboard so that text can be set for this preset (9 characters per line, up to 3 lines).
  • Page 72 12. SMARTCAFS OPERATION 12.45. PRESET CONFIGURATION (LIVE) Once a preset has been configured via the standard configuration it may not have produced the CAFS con- sistency desired. The “live” preset configuration allows the operator to flow CAFS while adjusting the consistency and then re-save that new value to the desired preset.
  • Page 73 12. SMARTCAFS OPERATION 12.46. ON-SCREEN WARNINGS AND INFORMATION The SmartCAFS Controller uses on-screen pop-up warnings and information to indicate system status to the operator. Warnings use a red background Information uses a blue background Touch the warning/information to dismiss it (inhibited). The warning will be hidden for the number of seconds set in the OEM menu’s “warning inhibit timeout”.

  • Page 74: Maintenance

    Note: The Godiva Compressor service intervals replace those in the Gardner Denver Compressor manuals. IMPORTANT Godiva products may only be repaired or serviced by persons trained in these procedures by either Godiva Ltd. or their approved agents. Correct lubrication and maintenance is essential if satisfactory performance is to be maintained.
  • Page 75 13. MAINTENANCE Frequency Equipment Action Every 12 months Pump, PC1 or PC2 Change the bearing housing oil Compressor Change the air filter Change the oil and filter Gearbox Change the gearbox oil FoamLogix 2.1A, 3.3, 5.0, Inspect wiring/connections, hoses/connections Clean the foam strainer Verify water flow calibration Verify foam feedback calibration Every 24 months...

  • Page 76: Maintenance Operations

    13. MAINTENANCE 13.2. MAINTENANCE OPERATIONS 13.3. CAFS MIXING MANIFOLD GREASING BALL VALVE 13.2.1. PC2 PUMPS 13.3.1. PRIMA SMARTCAFS50 / 100 Strainer - High Pressure Remove strainer / Cap assembly The CAFS Mixing Manifold contains a ball valve as part of the air ratio control system. With care, remove debris from the strainer by This ball valve must be maintained by inserting lubricating washing.

  • Page 77: Vacuum Test

    13. MAINTENANCE 13.4. VACUUM TEST 13.6. THERMAL RELIEF VALVE (TRV) TEST Place the blanking cap(s) in position on the inlet(s) of With the pump primed, close all discharges. Run the the pump and close the delivery valves. Run the pump pump, with high pressure selected, at approximately at 1300-1500 rpm and observe the vacuum/compound 2800rpm to permit it to heat up.

  • Page 78: Fault Finding

    14. FAULT FINDING 14.1. PUMP OPERATING FAULTS – LOSS OF SUCTION OR EXCESSIVE PUMP NOISE For specific FoamLogix model troubleshooting, please refer to the relevant FoamLogix Installation and Opera- NOTE: tion Manual. Loss of Suction Tighten all connections All suction connections Suction lift too deep? Reduce suction lift air tight?
  • Page 79 14. FAULT FINDING 14.2. GENERAL OPERATING FAULTS – CAFS For specific FoamLogix model troubleshooting, please refer to the relevant FoamLogix Installation and Opera- NOTE: tion Manual. Check oil cooler pipework Compressor No water supply or Overheating restricted flow for obstructions FoamLogix not Switch on FoamLogix operating...
  • Page 80 14. FAULT FINDING 14.3. AIR INJECTION FAULTS For specific FoamLogix model troubleshooting, please refer to the relevant FoamLogix Installation and Opera- NOTE: tion Manual. No Air Injection Turn on FoamLogix Is the Foamlogix and set the turned on? required % Turn on CAFS Is CAFS turned Check drive belt...
  • Page 81 14. FAULT FINDING 14.4. AIR INJECTION FAULTS CONTINUED For specific FoamLogix model troubleshooting, please refer to the relevant FoamLogix Installation and Opera- NOTE: tion Manual. Continued from previous page Does flow Does flow Test flow sensor register when register when and wiring discharging liquid? discharging liquid?

  • Page 82: Parts Lists

    15. PARTS LISTS 15.1. PARTS LISTS Godiva Prima pump illustrated parts list Please refer to Godiva Ltd. Compressor illustrated parts list Please refer to: • Prima SmartCAFS50 - Gardener Denver Tamrotor Tempest 3 manual. • Prima SmartCAFS100 - Gardener Denver Tamrotor Tempest 6 manual.
  • Page 83 15. PARTS LISTS 15.2. RECOMMENDED SPARES KIT FOR BI-ANNUAL SERVICE Description Part Number Comment Prima SmartCAFS50 / 100 Compressor Tamrotor 3 Separator element 59271/02 Filter - Oil 59271/01 Filter - Air 59271 Belt - Drive 60578/01 As required Tensioner - Belt drive 60579 Compressor Tamrotor 6 Separator element...

  • Page 84: Technical Data

    16. TECHNICAL DATA 16.1. CAPACITY AND POWER AGAINST MAIN ROTOR SPEED Pump type P1 One stage - centrifugal Pump type P2 Two stage. 1st stage centrifugal, 2nd stage regenerative Shaft Stainless steel Seal Self-adjusting mechanical type Material Aluminium or gunmetal (applies to main castings) See Materials of Con- struction list for details Direction of rotation Clockwise (viewed from drive flange),...
  • Page 85 Pump Bearing Housing Capacity 1.0 litres approximately Recommended specification 10W/40 or 15W/40 Multi-grade engine oil 16.4. EN DESIGNATION (EN 1028:-1:2002) Godiva Description and European standard Classification Limit pressure pa lim bar specification Fire fighting centrifugal EN 1028-1 FPN 10 – 2 000...

  • Page 86: Materials Of Construction

    16. TECHNICAL DATA 16.5. MATERIALS OF CONSTRUCTION Material Material Component Aluminium alloy pump Gunmetal pump Volute casing Aluminium Alloy Gunmetal Pump head Stainless steel Stainless steel Suction cover Aluminium Alloy Gunmetal L.P. Impeller Aluminium Alloy Gunmetal Front wear ring Delrin Polymer Delrin Polymer Rear wear wing Delrin Polymer...
  • Page 87 16. TECHNICAL DATA 16.6. TECHNICAL DATA - FOAMLOGIX Foam Proportioning System FoamLogix 2.1A - Class A Foam Compatible Type Electronic foam proportioning system Operating voltage 12V and 24V systems available Fuse rating 12V / 24V 50 / 40 amp Current draw (operating) 12V / 24V 25 / 13 amp Current draw (Maximum)

  • Page 88: Compressor Data

    16. TECHNICAL DATA 16.7. COMPRESSOR DATA Compressor rating 50scfm Model Tempest 3 Maximum operating speed 10000 rpm Nominal speed of operation 6250 rpm Nominal power draw 12 kW Direction of rotation Anti-clockwise (viewed on pulley) Volume output 1420 l/min Oil capacity 3.5 litres Oil capacity with filter change 4.0 litres...
  • Page 89 16. TECHNICAL DATA 16.8. TECHNICAL DATA - FOAMLOGIX Class A Foam Manufacturer Brand name US Forestry Service Approved Ansul Silvex Class A Foam Concentrate Angus Forexpan S (0.1% - 1.0%) Hi-Combat Class A (1st Defense Class A Cold WaterFoam) Kerr Fire Kerr Forest Foam (0.1%-1.0%) Chubb National Foam 1st Defense Class A Coldwater Foam...
  • Page 90 16. TECHNICAL DATA 16.9. TECHNICAL DATA - FOAMLOGIX Class B Foam Manufacturer Brand name AFFF-Alcohol Resistant 3% Alcohol Type AFFF Concentrate Concentrates (P/N 98-0211-6573-7) Ansul 3x3 Low Viscosity Alcohol Resistant Concentrate T’storm ATC AR-AFFF 1% or 3% Chemguard AR 3%-6% Part # CAR36P AR-AFFF, 3%x3%, Part # C333 Ultraguard 1%-3% Part # C133 3%-6% AR-AFFF Product # C361...
  • Page 91 16. TECHNICAL DATA 16.10. TECHNICAL DATA - FOAMLOGIX Class B Foam Manufacturer Brand name Fire Fighting Water Additive FIRE CAP Fire Cap 0.25%-6% Fire Suppression Products, Inc Verde Environmental Micro-Blaze Out 2-3% Inc. Bio Ex S.A.S Bio for N – FSFF (Fluoro Surfactant Fire Blockade Free Foam) Wetting Agent.

  • Page 92: Customer Support Documents

    Warranty Statement www.godiva.co.uk/warranty_statement/ Warranty Claim Form www.godiva.co.uk/customer-support-warranty-claim/ Godiva Terms and Conditions of sale www.godiva.co.uk/customer-support-terms-conditions/ To access the Godiva customer support documents, click the web page link or scan the QR code. | 92 SMARTCAFS 50/100/200 INSTALLATION AND OPERATION MANUAL...
  • Page 93 Godiva Limited Charles street | Warwick | CV34 5LR | UK Tel: +44 (0)20 7993 0030 https://www.godiva.co.uk/ | 93 SMARTCAFS 50/100/200 INSTALLATION AND OPERATION MANUAL...

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