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Foley ACCU-Master 652 Assembly And Service Manual

Auto - index spin / relief reel mower grinder with accu-touch
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ACCU-Master 652
AUTO - INDEX
SPIN / RELIEF
REEL MOWER GRINDER
with ACCU-Touch
- ORIGINAL INSTRUCTIONS-
Patent No. 6,010,394
6,290,581 & 6,685,544
ASSEMBLY
and
SERVICE
MANUAL
WARNING
You must thoroughly read and understand
this manual before assembling or maintaining
the equipment, paying particular attention to
the Warning & Safety instructions.
6527959 (4-14)
1

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  • Page 1 ACCU-Master 652 AUTO - INDEX SPIN / RELIEF REEL MOWER GRINDER with ACCU-Touch - ORIGINAL INSTRUCTIONS- Patent No. 6,010,394 6,290,581 & 6,685,544 ASSEMBLY SERVICE MANUAL WARNING You must thoroughly read and understand this manual before assembling or maintaining the equipment, paying particular attention to the Warning &...

  • Page 2: Safety Instructions

    - ORIGINAL INSTRUCTIONS SAFETY INSTRUCTIONS Safety Awareness Symbols are inserted into this manual to alert you to possible Safety Hazards. Whenever you see these symbols, follow their instructions. The Warning Symbol identifies special instructions The Caution Symbol identifies special instructions or procedures which, if not correctly followed, could or procedures which, if not strictly observed, could result in personal injury.
  • Page 3 - ORIGINAL INSTRUCTIONS SAFETY INSTRUCTIONS IMPROPER USE OF GRINDING WHEEL MAY CAUSE BREAKAGE AND SERIOUS INJURY. Grinding is a safe operation if the few basic rules listed below are followed. These rules are based on material contained in the ANSI B7.1 Safety Code for "Use, Care and Protection of Abrasive Wheels".

  • Page 4: Table Of Contents

    - ORIGINAL INSTRUCTIONS This machine is intended for grinding the reel of reel type mower units ONLY. Any use other than this may cause personal injury and void the warranty. To assure the quality and safety of your machine and to maintain the warranty, you MUST use original equipment manufactures replacement parts and have any repair work done by a qualified professional.

  • Page 5: Service Data

    - ORIGINAL INSTRUCTIONS SERVICE DATA SKILL AND TRAINING REQUIRED FOR SERVICING This Service Manual is designed for technicians who have the necessary mechanical and electrical knowledge and skills to reliably test and repair the ACCU-Pro or ACCU-Master Grinder. For those without that background, service can be arranged through your local distributor.

  • Page 6: Assembly Instructions

    ASSEMBLY INSTRUCTIONS - ORIGINAL INSTRUCTIONS Remove the sides, front, and back of the crate. Remove the plastic bag, shrink wrap and bubble wrap [179 cm] around control panel. Remove the metal clips that secure the grinder to the wood base. With a fork lift, raise the grinder from the wood base and set it in its final position.
  • Page 7 - ORIGINAL INSTRUCTIONS ASSEMBLY INSTRUCTIONS (Continued) Remove the carton and remove the contents from the carton onto a workbench. The carton includes: REEL ADAPTERS SPIN DRIVE SPREADER BAR ASSEMBLY ADAPTER (ONLY ON MODELS WITH BOOM) 5" (127mm) DIA. X 3/8" (10mm) WIDE GRINDING WHEEL 3.5"...
  • Page 8 - ORIGINAL INSTRUCTIONS ASSEMBLY INSTRUCTIONS (Continued) LEVEL BASE Place a level on the top of the table and check the unit from side to side for level. Adjust the leveling feet as necessary to bring to level. See FIG. 4. If the machine has rear doors make adjustments to match machine table height to that of thet of the workstation or rear lift table.
  • Page 9 ASSEMBLY INSTRUCTIONS (Continued) - ORIGINAL INSTRUCTIONS APPLY POWER BEFORE YOU APPLY POWER TO THE GRINDER, REFER TO THE "IMPORTANT GROUNDING INSTRUCTIONS" ON PAGE 10. 115 Volt Model Only. Plug the power cord into a standard 115V FIG. 7 AC 20-amp grounded receptacle. See FIG. 7. 220 Volt Model Only.
  • Page 10 ASSEMBLY INSTRUCTIONS (Continued) - ORIGINAL INSTRUCTIONS For 220 V 50 or 60Hz applications Product No. 6520916 should be ordered. This products includes a 3 KVA 220 Volt Step Down to 110 volt 50/60 Hz transformer which is prewired. The wiring diagram is shown in FIG.

  • Page 11: Periodic Maintenance

    PERIODIC MAINTENANCE - ORIGINAL INSTRUCTIONS DAILY MAINTENANCE IS SPECIFIED ON PAGE 4 OF THE OPERATOR'S MANUAL, AND IS TO BE PERFORMED BY THE OPERATOR. LISTED BELOW ARE PERIODIC MAINTENANCE ITEMS TO BE PERFORMED BY YOUR COMPANY'S MAINTENANCE DEPARTMENT: 1. Clean the tank and filter of the vacuum system weekly or more often depending on the number of reels ground.

  • Page 12: Storage Procedure

    STORAGE PROCEDURE - ORIGINAL INSTRUCTIONS It is important to follow the procedures below when placing your grinding in storage for an extended period of time. Proper care will help maintain the working functions of the grinder and de- crease maintenance and problems that occur when storing the grinder. BEFORE STORING THE GRINDER: -Clean the machine thoroughly.
  • Page 13 LUBRICATION - ORIGINAL INSTRUCTIONS LUBRICATION OF LINEAR BEARINGS STEP 1--Thoroughly clean the shafts. STEP 2--Flood spray the two shafts with a spray lubricant (do not use a teflon based lubricant) until the lubricant is dripping off the shafts. See FIG. 11 Then run the carriage back and forth through its range of travel.

  • Page 14: Maintenance Instructions

    MAINTENANCE (Continued) - ORIGINAL INSTRUCTIONS CLEANING AND MAINTENANCE GUIDELINES FOR POLYCARBONATE WINDOWS Cleaning Instructions DO NOT USE GASOLINE Adherence to regular and proper cleaning procedures is recommended to preserve appearance and performance. Washing to Minimize Scratching Wash polycarbonate windows with a mild dish washing liquid detergent and lukewarm water, using a clean soft sponge or a soft cloth.
  • Page 15 MAINTENANCE (Continued) - ORIGINAL INSTRUCTIONS DIGITAL GAGE Important ♦ Do not mark the scale unit with and electric engraver or scratch the scale. ♦ Always use an SR44 battery (silver oxide cell) ♦ If the scale will not be used for more than three months, remove the battery and store it properly.

  • Page 16: Adjustments

    ADJUSTMENTS (Continued) - ORIGINAL INSTRUCTIONS CARRIAGE LINEAR BEARING REPLACEMENT STEP 1--Detach the bellows mounting brackets from the carriage. Detach front and rear shields. See FIG. 15. STEP 2--Remove the three screws of one linear bearing and slide the linear bearing off the end of the carriage shaft.
  • Page 17 ADJUSTMENTS (Continued) - ORIGINAL INSTRUCTIONS REEL FINGER DOVETAIL GIB AND ADJUSTING KNOB ADJUSTMENTS The reel finger slide to the reel finger positioner has a dovetail with an adjustable gib for tensioning. Tighten the gib set screws on the side so there is no free play in the dovetail slide.
  • Page 18 - ORIGINAL INSTRUCTIONS ADJUSTMENTS (Continued) INDEX FINGER PROXIMITY SETTING Set all motor switches to the off position. Press the machine system start switch, so the grinder is operational. Push down on the index finger until the stop pin is within .06 inches (1.5 mm) of bottoming out.
  • Page 19 - ORIGINAL INSTRUCTIONS ADJUSTMENTS (Continued) PROXIMITY SWITCH For the proximity switch to perform properly and reverse the direction of the carriage at each end of the rails, a distance of 3/16" [4 mm] to 1/4" [6 mm] needs to be maintained between the carriage proximity flag bracket and the proximity switch.
  • Page 20 - ORIGINAL INSTRUCTIONS ADJUSTMENTS (Continued) SPIN GRINDING ATTACHMENT ADJUSTMENT If free play develops so the crank handle wants to rotate with free play when operating in the scissor action (raising and lowering) on the spin grinding attachment, the free play can be eliminated by tightening the set screw identified in FIG.
  • Page 21 - ORIGINAL INSTRUCTIONS ADJUSTMENTS (Continued) ADJUSTING CROSS SLIDE ASSEMBLY If the cross slide becomes very difficult to turn it may become necessary to adjust the assembly. To relieve the tension on the assembly follow the procedure listed below: STEP 1--Using a hydraulic jack, raise the traversing carriage base just enough to alleviate the weight stress on the Cross Slide Assembly.
  • Page 22 - ORIGINAL INSTRUCTIONS ADJUSTMENTS (Continued) CROSS SLIDE SHAFT REPLACEMENT If the cross slide shafts become scarred or gnarled, replace them by the following procedure: STEP 1--Use a hydraulic jack to raise the weight off the Cross Slide Assembly. STEP 2--Loosen the two nuts on the support casting that hold the locking stud and tap with plastic or rubber hammer to loosen.

  • Page 23: Machine Service

    - ORIGINAL INSTRUCTIONS MACHINE SERVICE TRAVERSE DRIVE CONTROL BOARD (TDC) The Traverse Drive Control Board has nine potentiometers Minimum Speed---MIN SPD and four switches as shown on drawing 6524511 which is The potentiometer is factory preset to the included. These potentiometers and switches have been set minimum full counterclockwise 8:30 position.
  • Page 24 MACHINE SERVICE (Continued) - ORIGINAL INSTRUCTIONS SPIN DRIVE CONTROL BOARD (SDC) The Spin Drive Control Board has four potentiometers, two switches and one dial as shown on FIG. 26. These potentiometers,swtiches and dial have been set at the factory to the positions shown on FIG. 26. In the Relief Grinding Mode-- The Torque Shut Off mode selector allows you to turn on or off the Torque Shut Off feature.
  • Page 25 MACHINE SERVICE (Continued) - ORIGINAL INSTRUCTIONS DELAY SET SWITCH 1 SET SPIN TORQUE RELIEF SPEED TO 1 TO OFF POT (STP) 2:00 POT (RSP) 12:00 12:00 3:00 9:00 6:00 Potentiometer Clock Orientation IDLE TORQUE IR COMP FIG. 30 POT (ITP) 10:00 POT 9:00 STEPPER INFEED CONTROLLER (SIC) The Stepper Infeed Controller has as set of 8 dip switches and 1...
  • Page 26 - ORIGINAL INSTRUCTIONS MACHINE SERVICE (Continued) REPLACEMENT OF GRINDING HEAD SHAFT & BEARINGS Remove grinding wheel and grinding wheel knob. The Grinding Head Spindle Assembly consists of the grinding head spindle and a ball bearing press fit together. The left side ball bearing is slip fit on the opposite end.
  • Page 27 - THIS PAGE IS LEFT INTENTIONALLY BLANK FOR NOTE TAKING PURPOSES. -...
  • Page 28 - ORIGINAL INSTRUCTIONS ACCU-TOUCH CONTROL PANEL Touch Screen Stepper Infeed Controller (SIC) Door Safety Vacuum Relay Switch Monitor (RE34) (SSM) Spin Drive Terminal Strip #2 Control Board (TB2) (SDC) Traverse Drive Control Board Programmable (TDC) Logic Controller (PLC) 24 VDC Power Supply (PWR) Relay Board (RT1)

  • Page 29: Electrical Troubleshooting Index

    All wires on the ACCU-Master have a wire label at each end for assembly and troubleshooting. The wire label has a code which tells you wiring information. The first set of two or three numbers are the Foley wire number.

  • Page 30: Electrical Troubleshooting

    ELECTRICAL TROUBLESHOOTING (Continued) - ORIGINAL INSTRUCTIONS PROBLEM--AC Main Power Controls: no electrical power to control panel. In your Product Packet Assembly, there are a series of prints. Find the print titled ACCU-Touch Wiring Diagram, before starting the troubleshooting below. Verify all wires shown on that drawing are correct and pull on wire terminals with approximately 3 lbs force to verify there are no loose terminal connections and/or no loose crimps between wire and terminal.
  • Page 31 - ORIGINAL INSTRUCTIONS ELECTRICAL TROUBLESHOOTING (Continued) PROBLEM--Red E-Stop screen displayed on Touch Screen In your Product Packet Assembly, there are a series of prints. Find the print titled ACCU-Touch Wiring Diagram, before starting the troubleshooting below. Verify all wires shown on that drawing are correct and pull on wire terminals with approximately 3 lbs force to verify there are no loose terminal connections and/or no loose crimps between wire and terminal.
  • Page 32 ELECTRICAL TROUBLESHOOTING (Continued) - ORIGINAL INSTRUCTIONS PROBLEM--Spin Drive not working in (manual) jog mode and in SPIN MODE. Assuming 115 Volts AC to control panel and all other manual (jog) mode functions are working. In your Product Packet Assembly, there are a series of prints. Find the print titled ACCU-Touch Wiring Diagram before starting the troubleshooting below.
  • Page 33 ELECTRICAL TROUBLESHOOTING (Continued) - ORIGINAL INSTRUCTIONS Possible Cause Checkout Procedure Light is:On-- go to Step K. next Relay #4 is bad J. Check (RT1) for light #4 to be on Off-- Unplug machine to reset, if problem Insure that Spin Drive switch is still there contact factory.
  • Page 34 ELECTRICAL TROUBLESHOOTING (Continued) - ORIGINAL INSTRUCTIONS PROBLEM--Spin Drive not working in (manual) jog mode and in RELIEF MODE. Assuming 115 Volts AC to control panel and all other manual (jog) mode functions are working. In your Product Packet Assembly, there are a series of prints. Find the print titled ACCU-Touch Wiring Diagram, before starting the troubleshooting below.
  • Page 35 ELECTRICAL TROUBLESHOOTING (Continued) - ORIGINAL INSTRUCTIONS Possible Cause Checkout Procedure Light is: Relay 4 (RT1) not working J. Check (RT1) for light #4 to be off Off-- go to Step K. next Insure that Spin Drive switch has On-- Contact factory been pressed on from RELIEF MANUAL screen at least once Temporarily remove one of the wires at...
  • Page 36 ELECTRICAL TROUBLESHOOTING (Continued) - ORIGINAL INSTRUCTIONS PROBLEM--Machine light is not working In your Product Packet Assembly, there are a series of prints. Find the print titled ACCU-Touch Wiring Diagram, before starting the troubleshooting below. Verify all wires shown on that drawing are correct and pull on wire terminals with approximately 3 lbs force to verify there are no loose terminal connections and/or no loose crimps between wire and terminal.
  • Page 37 ELECTRICAL TROUBLESHOOTING (Continued) - ORIGINAL INSTRUCTIONS PROBLEM--Grinding motor not working in (manual) jog mode. Assuming 115 Volts AC to control panel and all other manual (jog) mode functions are working. In your Product Packet Assembly there are a series of prints. Find the print titled ACCU-Touch Wiring Diagram, before starting the troubleshooting below.
  • Page 38 - ORIGINAL INSTRUCTIONS ELECTRICAL TROUBLESHOOTING (Continued) PROBLEM--Dust Collector not working in (manual) jog mode. Assuming 115 Volts AC to control panel and all other manual (jog) mode functions are working. In your Product Packet Assembly, there are a series of prints. Find the print titled ACCU-Touch Wiring Diagram, before starting the troubleshooting below.
  • Page 39 ELECTRICAL TROUBLESHOOTING (Continued) - ORIGINAL INSTRUCTIONS PROBLEM--Winch does not work in either direction. In your Product Packet Assembly, there are a series of prints. Find the print titled ACCU-Touch Wiring Diagram, before starting the troubleshooting below. Verify all wires shown on that drawing are correct and pull on wire terminals with approximately 3 lbs force to verify there are no loose terminal connections and/or loose crimps between wire and Terminal.
  • Page 40 ELECTRICAL TROUBLESHOOTING (Continued) - ORIGINAL INSTRUCTIONS PROBLEM--Traverse Drive not working in (manual) jog mode Assuming 115 Volts AC to control panel and all other manual (jog) mode functions are working. In your Product Packet Assembly, there are a series of prints. Find the print titled ACCU-Touch Wiring Diagram, before starting the troubleshooting below.
  • Page 41 ELECTRICAL TROUBLESHOOTING (Continued) - ORIGINAL INSTRUCTIONS Possible Cause Checkout Procedure No DC Voltage from (TDC) Check (TDC) terminals H. Check for 90 Volts DC across Traverse Drive Control A1 to A2 for 90 Volts DC (TDC) terminals A! to A2 this volt- Yes--go to step I.
  • Page 42 - ORIGINAL INSTRUCTIONS ELECTRICAL TROUBLESHOOTING (Continued) PROBLEM--Stepper Infeed not working in (manual) jog mode. Assuming 115 Volts AC to control panel and all other manual (jog) mode functions are working. In your Product Packet Assembly, there are a series of prints. Find the print titled ACCU-Touch Wiring Diagram, before starting the troubleshooting below.
  • Page 43 - ORIGINAL INSTRUCTIONS ELECTRICAL TROUBLESHOOTING (Continued) Possible Cause Checkout Procedure SIC or motor bad G. Move SIC dip switch SW8 to ON Motor rotates in test mode (SW8- ON) position for Test. Motor should rotate YES--Go to Step H. next each direction 2 turns.
  • Page 44 ELECTRICAL TROUBLESHOOTING (Continued) - ORIGINAL INSTRUCTIONS PROBLEM--No Manual (jog) cycle or Auto Cycle stops because of a system error message on Touch Screen. Checkout Procedure Message Status System Error Message A. Rotate index finger assembly to Clears--Proceed to next system Store finger for spin grind spin position error message you have or con-...
  • Page 45 - ORIGINAL INSTRUCTIONS ELECTRICAL TROUBLESHOOTING (Continued) System Error Message Checkout Procedure Message Status Clears--Proceed to next system error Release finger for relief A. Release finger. Make sure message you have or continue running. that the finger is allowed to come Remains--go to Step B.
  • Page 46 ELECTRICAL TROUBLESHOOTING (Continued) - ORIGINAL INSTRUCTIONS PROBLEM--No Manual (jog) cycle or Auto Cycle stops because of a system error message on Touch Screen (Continued) Checkout Procedure Message Status System Error Message A. During a relief grind cycle, the Clears--Proceed to next system Finger not PLC did not see the finger released error message you have or con-...
  • Page 47 ELECTRICAL TROUBLESHOOTING (Continued) - ORIGINAL INSTRUCTIONS System Error Message Checkout Procedure Message Status Clears--Proceed to next system error Accept values before run- A. Before an auto cycle can be message you have or continue run- ning started, verify the values in the dis- ning.
  • Page 48 - ORIGINAL INSTRUCTIONS ELECTRICAL TROUBLESHOOTING (Continued) PROBLEM--Flasher light does not turn on at end of automatic cycle. In your Product Packet Assembly, there are a series of prints. Find the print titled ACCU-Touch Wiring Diagram, before starting the troubleshooting below. Verify all wires shown on that drawing are correct and pull on wire terminals with approximately 3 lbs force to verify there are no loose terminals.
  • Page 49 ELECTRICAL TROUBLESHOOTING (Continued) - ORIGINAL INSTRUCTIONS PROBLEM-- Error Message "DOOR MUST BE CLOSED TO OPERATE" is present with doors closed when turning on the spin motor, grind motor, or atuo mode. In your Product Packet Assembly, there are a series of prints. Find the print titled ACCU-Touch Wiring Diagram, before starting the troubleshooting below.

  • Page 50: Mechanical Troubleshooting

    - ORIGINAL INSTRUCTIONS MECHANICAL TROUBLESHOOTING Possible Cause Checkout Procedure PROBLEM--Reels ground have high/low blades. Traverse Speed set to fast. Check roundness using a magnetic base dial indicator. Traverse speed should be set approximately 12 ft/min [4 meters/min] if roundness is varying. Lineal bearings for the grinding head car- Relubricate and adjust linear bearings per adjustment riage are out of adjustment (loose)
  • Page 51 MECHANICAL TROUBLESHOOTING (Continued) - ORIGINAL INSTRUCTIONS PROBLEM--Too heavy a burr on cutting edge of reel blades. Possible Cause Checkout Procedure Traverse speed set to high causing a heavy Traverse speed should be set lower approximately 12 ft/min. burr on the reel blade when spin grinding. [4 meters/min.] for a smaller burr on cutting edge.
  • Page 52 - ORIGINAL INSTRUCTIONS PARTS LIST 6529546 CANOPY ASSEMBLY (WINCH & BOOM MODEL)
  • Page 53 - ORIGINAL INSTRUCTIONS PARTS LIST 6529546 CANOPY ASSEMBLY (WINCH & BOOM MODEL) DIAGRAM PART DESCRIPTION NUMBER NUMBER 1.........B250816 ....Button Head Cap Screw 1/4-20 x 1/2 Long 2.........B310813 ....Button Head Cap Screw 5/16-18 x 1/2 Long 3.........B311211 ....Socket Head Cap Screw 5/16-18 x 3/4 Long 4.........B371216 ....
  • Page 54 PARTS 6509526 WINCH AND BOOM ASSEMBLY (BOOM MODEL)
  • Page 55 PARTS LIST 6509526 WINCH AND BOOM ASSEMBLY (BOOM MODEL) DIAGRAM PART. NO. DESCRIPTION B251611 Socket Head Cap Screw 1/4-20 x 1 Long J257100 1/4-20 Nylok Locknut J627100 5/8-11 Locknut 6509541 Canopy Frame Weldment 3708398 Shoulder Bolt, .75 Dia. x 3.5 Long 6509103 Trolley stop Bracket 6509115...

  • Page 56: Parts List

    PARTS LIST 6529532 - CANOPY DOORS ASSEMBLY...
  • Page 57 12........3707647 ....Coded Door Switch Magnet 13........3707607 ....Door Switch Assembly 14........3708820 ....Button Head Safety Screw #8-32 x 1/2 Long 15........3709990 ....Large Foley United Decal 16........6509104 ....Canopy Door Front Window 17........6509105 ....Canopy Door Side Window 18........6509110 ....Window Retaining Bracket - Long 19........6509111 ....
  • Page 58 PARTS LIST 6529548 - CANOPY ASSEMBLY(REAR DOORS MODEL)
  • Page 59 PARTS LIST 6529548 - CANOPY ASSEMBLY(REAR DOORS MODEL) DIAGRAM PART DESCRIPTION NUMBER NUMBER 2..........B190811 ....Socket Head Cap Screw #10-24 x 1/2 Long 3..........B191011 ....Socket Head Cap Screw #10-24 x 5/8 Long 4..........B250616 ....Button Head Cap Screw 1/4-20 x 3/8 Long 5..........B250805 ....
  • Page 60 PARTS LIST 6529548 - CANOPY ASSEMBLY(REAR DOORS MODEL)
  • Page 61 PARTS LIST 6529548 - CANOPY ASSEMBLY(REAR DOORS MODEL) DIAGRAM PART DESCRIPTION NUMBER NUMBER --CONTINUED FROM PREVIOUS PAGE-- 51........3706134 ....52........3708820 ....8-32 x .50 Long Button Head Safety Screw 53........3706135 ....54........3709255 ....Rubber Washer 55........3709372 ....Hole Plug 1/2 Dia. 56........3969065 ....
  • Page 62 6329545 MAIN CABINET ASSEMBLY PARTS LIST 29 & &...
  • Page 63 PARTS LIST 6329545 MAIN CABINET ASSEMBLY DIAGRAM PART DESCRIPTION NUMBER NUMBER 1..........B251001 ......Hex Head Cap Screw 1/4-20 x 5/8 2..........B251011 ......Socket Head Cap Screw 1/4-20 x 5/8 3..........B310813 ......Button Head Socket Cap Screw 5/16-18 x 1/2 4..........
  • Page 64 PARTS LIST 6329525 TRAVERSE BASE ASSEMBLY...
  • Page 65 PARTS LIST 6329525 TRAVERSE BASE ASSEMBLY DIAGRAM PART DESCRIPTION NUMBER NUMBER 1....B190611 ....Socket Head Cap Screw 10-24 x 3/8 Long 2....B191211 ....Socket Head Cap Screw 10-24 x 3/4 Long 3....B250616....Button Head Socket Cap Screw 1/4-20 x 3/8 Long 4....
  • Page 66 PARTS LIST (Continued) 6329525 TRAVERSE BASE ASSEMBLY...
  • Page 67 PARTS LIST (Continued) 6329525 TRAVERSE BASE ASSEMBLY DIAGRAM PART DESCRIPTION NUMBER NUMBER 41....... 3709072 ....Compression Spring 42....... 3709331 ....External Retaining Ring 43....... 6059062 ....Traverse Motor Assembly 44....... 6309573 ....Finger & Body Assembly (see page 74) 45....... 6329032 ....Traverse Base 46....... 6329034 ....5/8 Shaft Coupler 47.......
  • Page 68 6509565 CROSS SLIDE ASSEMBLY PARTS LIST...
  • Page 69 PARTS LIST 6509565 CROSS SLIDE ASSEMBLY DIAGRAM PART DESCRIPTION NUMBER NUMBER 1.........C311220 ....Socket Set Screw CPPT 5/16-18 x 3/4 Long 2.........J371000....3/8-16 Hex Nut 3.........J377000....3/8-16 Hex Jam Nylon Locknut 4.........K371501 ....3/8 Split Lockwasher 5.........3579109 ....3/16 Dia. Nylon Plug 6.........3708148 ....Handwheel 4.5 Dia. .38 Bore 7.........3709062 ....Bell V Washer .75 O.
  • Page 70 PARTS LIST 6329526 GRINDING HEAD ASSEMBLY...
  • Page 71 6329526 GRINDING HEAD ASSEMBLY PARTS LIST DIAGRAM PART NUMBER NUMBER DESCRIPTION 1......B251411 ...... Socket Head Cap Screw 1/4-20 x 7/8 Long 2......B371611 ...... Socket Head Cap Screw 3/8-16 x 1 Long 3......C250627 ..... Socket Set Screw Cup Pt 1/4-20 x 3/8 Long - Lock Patch 4......
  • Page 72 PARTS LIST 6329527 CARRIAGE ASSEMBLY...
  • Page 73 PARTS LIST 6329527 CARRIAGE ASSEMBLY DIAGRAM PART DESCRIPTION NUMBER NUMBER 1......B250616 ......Button Head Cap Screw 1/4-20 x 3/8 Long 2......B252016 ......Button Head Cap Screw 1/4-20 x 1 1/4 Long 3......B253216 ......Button Head Cap Screw 1/4-20 x 2 Long 4......K251501 ......
  • Page 74 PARTS LIST 6309573 FINGER AND BODY ASSEMBLY...
  • Page 75 PARTS LIST 6309573 FINGER AND BODY ASSEMBLY DIAGRAM PART DESCRIPTION NUMBER NUMBER 1.........B190631 ....Socket Head Cap Screw 10-32 x 3/8 Long 2.........B190634 ....Button Head Socket Cap Screw 10-32 x 3/8 Long 3.........B251011 ....Socket Head Cap Screw 1/4-20 x 5/8 Long 4.........B254811 ....Socket Head Cap Screw 1/4-20 x3 Long 5.........C190460 ....Socket Set Screw 10-24 x 1/4 6.........C190467 ....Socket Set Screw - Nylok Cup 10-32 x .25 Long...
  • Page 76 PARTS LIST 6509574 STEPPER & MOUNTING ASSEMBLY...
  • Page 77 PARTS LIST (Continued) 6509574 STEPPER & MOUNTING ASSEMBLY DIAGRAM PART NUMBER DESCRIPTION B190613 Button Head Cap Screw #10-24 x 3/8 Long B252011 Socket Head Cap Screw 1/4-20 x 1 1/4 Long C250825 Socket Set Screw 1/4-20 x 1/2 C251020 1/4-20 x 5/8" Set Screw 6509381 Base Cover Plate J377200...
  • Page 78 PARTS LIST 6329535 MOWER SUPPORT ASSEMBLY...
  • Page 79 PARTS LIST 6329535 MOWER SUPPORT ASSEMBLY DIAGRAM PART DESCRIPTION NUMBER NUMBER 1......B190614 ...... Pan Head Machine Screw 10-24 x 3/8 Long 2......K191501 ...... No.10 Lockwasher 3......6009577....... Knob Assembly 4......3708364....... Quick Release Pin .31 Dia. 5......3708158....... Shoulder Bolt .375 Dia. x .50 Long 6......3708366.......
  • Page 80 PARTS LIST 6509465 SPIN DRIVE ASSEMBLY...
  • Page 81 PARTS LIST (Continued) 6509465 SPIN DRIVE ASSEMBLY DIAGRAM PART DESCRIPTION NUMBER NUMBER 1 .........6329160 ......Gearmotor, DC (Spin) 4.........3709586 ......Flange Coupler .50 5......... 3709585 ......Sleeve Coupler 6.........3709584 ......Flange Coupler 5/8 7.........6009217 ......Drive Coupling Adapter 9.........09394 ........ Tee Knob Assembly 10........3709073 ......
  • Page 82 PARTS LIST 6329529 MISCELLANEOUS PARTS...
  • Page 83 6329529 MISCELLANEOUS PARTS PARTS LIST (Continued) DIAGRAM PART NUMBER DESCRIPTION NUMBER 1......3700088 ......Grinding Wheel 3.5" Dia. x .38 Wide 2......3700086 ......Grinding Wheel 3.5" Dia. x 1" Wide 3......3700087 ......Grinding Wheel 5" Dia. x .38" Wide 4......
  • Page 84 PARTS LIST 6529528 CONTROL PANEL ASSEMBLY...
  • Page 85 PARTS LIST 6529525 CONTROL PANEL ASSEMBLY DIAGRAM PART DESCRIPTION NUMBER NUMBER 1.........B190834 ....Button Head Cap Screw 10-32 x 1/2 Long 2.........B250816 ....Button Head Cap Screw 1/4-20 x 1/2 Long 3.........D250800 ....Thread Cutting Screw 1/4-20 x 1/2 Long 4.........J257000....1/4-20 Nylon Jam Locknut 5.........R000536 ....1/4 Lock Washer 6.........3707342 ....Yellow Emergency Stop Ring 7.........3707367 ....Rocker Switch DPST...
  • Page 86 6529529 CONTROL PANEL SUB-ASSEMBLY PARTS LIST 4/1/2014 6529529.SLDDRW 3:46 PM...
  • Page 87 PARTS LIST 6529529 CONTROL PANEL SUB-ASSEMBLY DIAGRAM PART DESCRIPTION NUMBER NUMBER 1.........D130608 ....Pan Head Self-Tapping Screw #6 x 3/8 Long 2.........D160866 ....Pan Head Self-Tapping Screw #8 x 1/2 Long 3.........D161266 ....Pan Head Self-Tapping Screw #8 x 3/4 Long 4.........R000480 ....#8 Lockwasher 5.........55223 .....Terminal Strip Decal 6.........80259 .....20-Amp Main Circuit Breaker 7.........3707073 ....8-Pin socket...

  • Page 88: Wiring Diagram

    6524528 - AC WIRING DIAGRAM CB42-4 AMP CKT BREAKER(SPIN) CB28-15 AMP CKT BREAKER(GRIND) CB13-2 AMP CKT BREAKER (DC PWR) CB32-3AMP CKT BREAKER (TRAVERSE) ESS- EMERGENCY STOP SWITCH FTR- FILTER INP- INPUT TERMINAL BLOCK LVR- LOW VOLTAGE RELAY MAG- MAGNETIC STARTER MCB- MAIN CIRCUIT BOARD 20 AMP PLC- PROGRAMMABLE LOGIC CONTROLLER...
  • Page 89 6524528 - AC WIRING DIAGRAM...
  • Page 90 6524525 - DC WIRING DIAGRAM CB42-4 AMP CKT BREAKER(SPIN) CB28-15 AMP CKT BREAKER(GRIND) CB13-2 AMP CKT BREAKER (DC PWR) CB32-3AMP CKT BREAKER (TRAVERSE) ESS- EMERGENCY STOP SWITCH FTR- FILTER INP- INPUT TERMINAL BLOCK LVR- LOW VOLTAGE RELAY MAG- MAGNETIC STARTER MCB- MAIN CIRCUIT BOARD 20 AMP PLC- PROGRAMMABLE LOGIC CONTROLLER...
  • Page 91 6524525 - DC WIRING DIAGRAM...

  • Page 92: Wiring Schematic

    WIRING SCHEMATIC...
  • Page 93 WIRING SCHEMATIC...
  • Page 94 WIRING SCHEMATIC...
  • Page 95 WIRING SCHEMATIC...
  • Page 96 WIRING SCHEMATIC 100(+) FROM LINE 3-110 OUTPUTS - RELAY TERMINAL BLOCKS (RT1) RT1-Y2 TRAVERSE RIGHT OUTPUT SEE -LINE 2-38 RT1-Y3 TRAVERSE LEFT OUTPUT SEE -LINE 2-39 RT1-Y4 SPEED ON/TORQUE OFF OUTPUT SEE -LINE 2-45 RT1-Y5 GRIND DRIVE POWER OUTPUT SEE -LINE 3-112 RT1-Y7 FLASHING LIGHT OUTPUT SEE -LINE 2-32...
  • Page 97 WIRING SCHEMATIC 100(+) FROM LINE 5-325 RT1-Y8 TRAVERSE DRIVE POWER OUTPUT SEE - LINE 2-36 RT1-Y9 SPIN DRIVE POWER OUTPUT SEE -LINE 2-44 RT1-YA SPIN DIRECTION A OUTPUT SEE -LINE 2-45 RT1-YB SPIN DIRECTION B OUTPUT SEE -LINE 2-46 RT1-YC SPIN DIRECTION B' OUTPUT SEE -LINE 2-47 RT1-YD...
  • Page 98 PLC INPUT AND OUTPUT LIGHTS PLC INPUT LIGHTS X0 DOOR SAFETY SWITCH LIT WHEN DOORS CLOSED X1 LEFT TRAVERSE PROX LIT WHEN ACTIVATED X2 RIGHT TRAVERSE PROX LIT WHEN ACTIVATED X3 FINGER POSITION PROX INPUT LIT WHEN FINGER DOWN LIGHTS X4 HEAD POSITION PRX LIT WHEN HEAD IN RELIEF X5 LOW VOLTAGE RELAY...

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