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Ziegler & Brown TURBO Q Series Instructions For The Safe Use

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WELCOME TO THE WORLD OF BARBEQUES GALORE OUTDOOR COOKING
INSTRUCTIONS FOR THE SAFE USE AND ENJOYMENT
OF YOUR NEW TURBO Q-SERIES BARBEQUE
These instructions contain important information that needs to be followed for the safe assembly
and use of your new barbeque. Please read through carefully and completely prior to assembly.
Failure to follow these instructions may result in serious injury, property damage and limit any
warranty claim. This appliance must only be assembled, installed, and operated as directed in this
manual.
Take care to remove all packaging materials & protective coatings from the bbq before first use.
When unpacking the barbeque, keep it resting on the pallet until ready to install onto the cart or
build-in or island. This will avoid any damage while the unit is not yet fixed into place. Dispose of
packaging through your local recycling authority or through appropriate waste/recycling collection.
This appliance is designed to suit only
latest LCC27 safety gas cylinders. For LPG
cylinder use you will require an LCC27
version gas cylinder. Consult your local
Barbeques Galore store for details.
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  • Page 1 WELCOME TO THE WORLD OF BARBEQUES GALORE OUTDOOR COOKING INSTRUCTIONS FOR THE SAFE USE AND ENJOYMENT OF YOUR NEW TURBO Q-SERIES BARBEQUE These instructions contain important information that needs to be followed for the safe assembly and use of your new barbeque. Please read through carefully and completely prior to assembly. Failure to follow these instructions may result in serious injury, property damage and limit any warranty claim.
  • Page 2 These instructions are for Barbeque Head Models: ZG3TEQ, ZG5TEQ, ZG5TEPQ For build-in applications, if supporting from the sides, you will need separately supplied TBIKQ support brackets, or else the unit can also be mounted directly on a non-combustible platform For mobile carts, you will need separately supplied cart: MC3TEQ for 3 burner; MC5TEQ or MC5TEPQ for 5 burner.

  • Page 3: Table Of Contents

    CONTENTS Page 4: Congratulations & Safety First Page 6: Where to Put Your Barbeque Page 7: Build-In Barbeques Page 9: Island Barbeques Page 9: Checking the Gas Type of Your Barbeque Page 11: Prepare for Assembly of Your Barbeque Page 12: Check You Have All the Parts Page 14: Assemble the Barbeque Page 17: About RQT Burners Page 18: Fit the Transformer...

  • Page 4: Congratulations On Your Purchase

    Congratulations On Your Purchase Thank you and congratulations for choosing a quality barbeque as part of your outdoor entertaining world. By following these instructions for safe and easy operation, you will enjoy years of satisfying, trouble-free outdoor cooking. And when you're fully up and running, you can visit your Barbeques Galore store for some great accessories and cooking tips to make your experience even more rewarding.
  • Page 5 The hood must be in the OPEN position while lighting any main burners. Where used, • the side burner lid must be in the OPEN position while lighting and during use. • Take care when touching a hot barbeque, especially on surfaces close to the firebox or roasting hood.

  • Page 6: Where To Put Your Barbeque

    Where To Put Your Barbeque Most importantly, you must observe the clearances listed on the data sticker on your barbeque. It will tell you how close you can put the barbeque to combustible surfaces (wood, gyprock, trees, wooden fences etc). If you don't follow these clearances, there is a chance that nearby surfaces will heat up and catch fire.

  • Page 7: Build-In Barbeques

    Build-in Barbeques It is possible to install the Ziegler & Brown Turbo barbeque into a dedicated enclosure, provided that a few requirements are met:  The support structure must be only non-combustible material. Clearances of the barbeque from combustible materials (e.g. wooden fences and gyprock walls and painted surfaces): 300mm from sides and rear;...
  • Page 8 The diagram and table below shows the recommended cutout dimensions for the barbeque. 3B BBQ 3B BBQ 5B BBQ 5B BBQ Alone Alone + Build in bracket + Build in bracket BBQ Width (mm): Cavity Width (mm): Min 620 Min 620 Min 845 Min 845 Max 625...

  • Page 9: Island Barbeques

    Island Barbeques Barbeques Galore have available an island programme to suit Turbo barbeques. These modules are designed specifically for your Ziegler & Brown Turbo barbeque, and conform to all requirements. All other details in these instructions apply equally well to Turbo barbeques in these island modules. Checking the Gas Type of Your Barbeque: Before assembling your barbeque, you must ensure your barbeque is correctly suited to the type of gas which you are going to use:...
  • Page 10 connecting direct to the Natural Gas supply, your gasfitter will need to use a Natural Gas governor (code: RCV250Q) and appropriate pipes and fittings for your particular installation. A separate safety ON/OFF valve must be included in the installation. It is extremely dangerous to use the barbeque with the wrong type of gas. Fire or explosion may result. Always conduct a leak test before use.

  • Page 11: Prepare For Assembly Of Your Barbeque

    Prepare for Assembly of Your Barbeque If you are assembling a cart model or steel island, make sure you have the separately supplied steel cart (code MC3TEQ for 3 burner), (code MC5TEQ or MC5TEPQ for 5 burner). Assemble the cart before you start on the barbeque head assembly using the instruction manual supplied separately with the cart.

  • Page 12: Check You Have All The Parts

    Check You Have All the parts: For TURBO 3 Burner Barbeque (ZG3TEQ ): Before you start, check that you have all the contents as below. Remove all packaged items including any packing materials from inside the firebox and hood assembly. Leave the burners in place. Discard any packaging materials and protective coatings only when you have accounted for all the parts 1x BBQ Head 3x Glass dome...
  • Page 13 For TURBO 5 Burner Barbeque (ZG5TEQ & ZG5TEPQ): Before you start, check that you have all the contents as below. Remove all packaged items including any packing materials from inside the firebox and hood assembly. Leave the burners in place. Discard any packaging materials and protective coatings only when you have accounted for all the parts 1x BBQ Head 5x Glass dome...

  • Page 14: Assemble The Barbeque

    Assemble the Barbeque: Attach the fire box rear cover panel Lock the fire box rear cover panel to the back of the fire box using four M5x10 screws. Take care that the rear temperature probe cable is in position centrally as shown. Position The Quartz Glass Dome Over The RQT burner RQT burners MUST have the quartz glass dome placed over the burner.
  • Page 15 Primary Cooking Level Hotplate & Grills The bbq comes with full width primary cooking grills plus an additional hotplate so you can reconfigure your cooking surface as required. The Inverted V-shape main cooking grills rest on the ledges at the front and back of the bbq as shown below.
  • Page 16 Secondary cooking levels. The Elite barbeque includes one large and one small rack. The Elite Pro barbeque includes one large and two small racks. Extra racks are available as accessories if extra cooking capacity on more levels is required. If you have a cart model, racks that are not used can also be stored on the hooks at the back of the cart. Extra racks are available as accessories if extra cooking capacity on more levels is required.

  • Page 17: About Rqt Burners

    About Burners The ceramic burner/ glass dome combination provides better cooking by increasing radiant heat and reducing convection. This has two main benefits: • Food dries out less because there is less hot air movement around the food • More efficient: A higher proportion of the energy is used to focus radiant heat directly onto the food,...

  • Page 18: Fit The Transformer

    Fit the transformer WHAT YOU NEED Two M4x12mm screws. The transformer is prewired to the barbeque. It is suitable for outdoor use, but recommended to be protected from the elements when not in use. The transformer power should be supplied through a residual current device (RCV) having a rated residual operating current not exceeding 30mA.

  • Page 19: Connecting The Side Burner

    Connecting the Side Burner If you have a side burner, follow these instructions to complete the gas connection between the side burner and the bbq. 1. Remove the cap from the right side of the BBQ manifold. Important: Use two spanners to tighten the connection. One to hold the manifold fitting, one to loosen the cap by turning it anticlockwise.

  • Page 20: Sharing Gas Supply Between Adjacent Modules

    Sharing Gas Supply Between Adjacent Modules: ALL Turbo Q-Series gas modules have independent gas supply, but it is possible if required for only these combinations of maximum two adjacent joined modules from the same gas supply: 3B and adjacent 3B can run from the same gas supply. 3B and adjacent Range unit can run from the same gas supply.
  • Page 21 2. Lock the two cart using four M6x12mm screws as shown. 3. Connect the gas supply between 2 barbeques via a corrugated gas pipe. Page 21...

  • Page 22: Installation

    Installation Portable LPG Cylinders This barbeque is designed to suit only LCC27 version gas cylinders. Place the LPG cylinder into the left side of the cabinet, so that it sits into the hole in the base shelf. Take the hose that came with the barbeque,and connect the regulator end of the hose to the gas cylinder. You won't need a spanner here.

  • Page 23: Leak Testing

    Leak Testing Before proceeding, it is very important that you leak test the barbeque. First make sure all the barbeque control knobs are OFF. If you have a portable gas cylinder, turn the cylinder ON by rotating the knob anti-clockwise. If you have a wall connection, ensure the bayonet fitting is...

  • Page 24: Lighting Your Barbeque

    Lighting Your Barbeque Lighting the barbeque is easy, but must be done with due care. Ensure to start with all the control knobs in the OFF position. Make sure that the gas is turned on at the supply. Also, if your barbeque has a roasting hood or side burner, ensure that the hoods and lids are all open.
  • Page 25 Controlling the Flames: The main burners and side burners have three basic positions: OFF, HIGH and LOW. You can achieve any flame height between LOW and HIGH by rotating the barbeque control knob between these positions. (HIGH) (LOW) Ceramic tile: bright orange Ceramic tile: light orange (HIGH) (HIGH)
  • Page 26 Turning OFF When you’ve finished cooking, leave the burner controls on HIGH for a maximum of 5 minutes to burn off excess grease from the burner and other surfaces. To turn the barbeque off, it is best to turn OFF the cylinder first to allow all the gas left in the hose to burn off.

  • Page 27: Preparing To Cook

    Preparing to cook Once the cooking surfaces have been cleaned, rinsed and dried, lightly coat them with cooking oil. This will reduce issues with food sticking. Light the burners and leave on HIGH with the roasting hood closed for maximum 3-5 minutes to warm the barbeque up. Once the barbeque is warmed up, you should set the burners to your desired cooking temperature.

  • Page 28: Covered Cooking

    for excessive flare-up if too much oil is used. • Using the roasting hood as outlined later in these instructions is an excellent way to preserve moisture and succulence and takes the hard work out of barbeque cooking. Although cooking on the hotplate looks easier, cooking on the grill gives you a more authentic •...
  • Page 29 Preheat the barbeque with all burners on HI and the hood closed for 5 minutes. lmportantly, once the barbeque is pre-heated and the hood is closed, heat is trapped around the food, so the burners will only need to be on LOW and in many cases, some of the burners OFF. Heat from the lit burners will circulate all through the hood cooking quite evenly.
  • Page 30 On a 5 burner barbeque, the hotplate positioned centrally, two or three burners under the grills on LO and the two burners under the hotplate OFF is usually the best setting for roasting. The hotplate can also be positioned left or right in the barbeque, in that case, the roast may need to have a half turn during cooking for even browning.

  • Page 31: Using Rqt Burners And A Rotisserie

    Using RQT Burners and a Rotisserie: If using a rotisserie, first remove the Secondary Cooking Racks. For cart models, the Secondary Cooking Racks can be stored when not in use on the hooks at the back of the cart. For cart models, the rotisserie shaft and prongs can be stored when not in use on the separator panel underneath the firebox.
  • Page 32 the motor end of the shaft into the bbq windshield and special collar, attach the motor, engage the shaft into the motor. Use pliers and a screwdriver to firmly Iock the prongs and support collar. Butcher’s string is helpful to tie up any loose edges like chicken wings or legs. ...

  • Page 33: Cooking Times

    Cooking Times Beef Thermometer temperature: Rare=60°C, Medium=66 °C, Well=77 °C Cut of Meat Weight or Barbequeing Approx Cooking Time Thickness Method Roasts 2 kg Indirect 50 min per kg(rare) Steaks(T-bone, New York, 2.5cm Direct 5-6 min per side(rare) Porterhouse, Round, Sirloin Rump Steak 3.5cm Direct...

  • Page 34: Internal Meat Temperatures

    Internal Meat Temperatures To obtain correct temperature use an instant-read meat thermometer in the thickest part of the flesh, being careful not to touch any bone. Beef Preference Meat Probe temperature Rare 140°F / 60°C Medium 150°F / 66°C Well Done 170°F / 77°C Veal Preference...

  • Page 35: Converting From Lpg To Ng

    Converting from LPG to NG Conversion can only be performed by an authorised person. Installation can only be performed by a licensed gasfitter. For Range units, follow the conversion instructions supplied separately with that unit. NG injectors are supplied loose with original instruction manuals. Keep replaced injectors for possible later use.
  • Page 36 3. Use a socket spanner to remove each of the ULPG (stamped 1.00) main burner injectors by turning them anticlockwise. Replace each injector with an NG (stamped 1.71) injector, tighten clockwise. DO NOT over tighten. 4. Reinstall the main burners making sure that each burner is properly engaged onto the injector. 5.
  • Page 37 3. Use a socket spanner to remove the ULPG (stamped 1.71) main burner injector by turning it anticlockwise. Replace the injector with an NG (stamped 3.00) injector, tighten clockwise. DO NOT over tighten. 4. Reinstall the injector bracket making sure that the injector is properly engaged into the burner. 5.

  • Page 38: Connecting To A Natural Gas Supply

    Connecting to a Natural Gas supply (for barbeques converted to NG only) 1. Using two spanners, remove the LPG hose and regulator assembly, and attach the NG gas connection. Note that the manifold connections are ½” BSP fittings. If your gasfitter is connecting direct to the gas supply with appropriate fittings not using a bayonet, then one NG governor (RCV250Q) must be fitted to each appliance.

  • Page 39: Cleaning Your Barbeque

    Cleaning Your Barbeque Your barbeque will look better and last longer if you keep it clean. Follow these simple steps. Take care to keep any electrical connections clean and dry. Switch OFF and disconnect from the power while cleaning. The cooking surfaces Turn all burners to HIGH for 5 minutes to burn off food residue.
  • Page 40 RQT Burner and Quartz Glass Dome: Keeping the quartz glass dome clean will help to control flare. When finished cooking, leave the RQT burner on HIGH for 5 minutes. Turn the barbeque OFF, wait 5 minutes, then pour a 1/2 glass of water directly through the grill onto the glass dome.
  • Page 41 How To Care For Stainless Steel Even though stainless steel is remarkably resistant to tarnish and rust relative to ordinary steels, it still needs proper care. We recommend the following:  After use, clean the stainless steel surfaces with fresh water and a soft cloth. ...

  • Page 42: Replacing The Main Burners

    Replacing The Hose and Regulator If there are any signs of wear or cracking in the barbeque or side burner hose, you will need to replace it immediately. Ensure you replace it with parts purchased from Barbeques Galore to ensure proper gas connection compatibility.

  • Page 43: Troubleshooting Guide

    Troubleshooting Guide Problem Possible Cause Prevention/ Solution Burner will not light No gas flow Check cylinder contents – refill Obstructed gas flow Check burners and hose Burner not over the valve Engage burner over the valve Spider webs in the burner Clean the burners Burner ports blocked Clean the burner ports...
  • Page 44 Technical Refer to the data sticker on your barbeque for jet sizes, gas pressures etc. The dimensions of your barbeque will differ depending on the exact frame design and how many burners you have, according to the following chart. Please note that are continually updating our barbeques, so these specifications may change over time.
  • Page 45 Page 45...

  • Page 46: Data Plate

    Data Plate Always refer to the actual data plate on your bbq. Wiring diagram Page 46...

  • Page 47: Spare Parts

    Spare Parts Explosive drawing for ZG5TEQ Page 47...
  • Page 48 Parts list of ZG5TEQ DIAGRAM# GLG Part Code Part description QTY Per BBQ QTY Per Part Code ER0905BS-100 Thermometer ER0905BS-01 Hood outer panel ER0905BS-03 Handle spacer-RH ER0905BS-02 Handle spacer-LH ER0905BS-H05 Hood handle Handle connector E0905BS-70 ER0905BS-98 Rubber bumper ER0905BS-04 Hood hinge-LH ER0905BS-09 Hood hinge-RH ER0905BS-106...
  • Page 49 Parts list of ZG5TEQ DIAGRAM# GLG Part Code Part description QTY Per BBQ QTY Per Part Code ER0905BS-45 Burner support bracket E0905BS-77 Fire box rear cover-lower ER0905BS-47 Cart top panel ER0905BS-48-01 Magnet plate ER0905BS-44 Heat shield panel(facial panel) ER0905BS-25 Wind shield right inner panel ER0905BS-22 Wind shield right outer panel ER0905BS-27...
  • Page 50 Explosive drawing for ZG5TEPQ Page 50...
  • Page 51 Parts list of ZG5TEPQ DIAGRAM# GLG Part Code Part description QTY Per BBQ QTY Per Part Code ER0905BS-100 Thermometer ER0905BS-01 Hood outer panel ER0905BS-03 Handle spacer-RH ER0905BS-02 Handle spacer-LH ER0905BS-H05 Hood handle E0905BS-70 Handle connector ER0905BS-98 Rubber bumper ER0905BS-04 Hood hinge-LH ER0905BS-09 Hood hinge-RH ER0905BS-106...
  • Page 52 Parts list of ZG5TEPQ DIAGRAM# GLG Part Code Part description QTY Per BBQ QTY Per Part Code ER0905BS-45 Burner support bracket E0905BSS-77 Fire box rear cover-lower ER0905BSS-47 Cart top panel ER0905BS-48-01 Magnet plate ER0905BSS-44 Heat shield panel(facial panel) ER0905BS-25 Wind shield right inner panel ER0905BSS-22 Wind shield right outer panel ER0905BSS-27...
  • Page 53 Explosive drawing for ZG3TEQ Page 53...
  • Page 54 Parts list of ZG3TEQ DIAGRAM# GLG Part Code Part description QTY Per BBQ QTY Per Part Code ER0905BS-100 Thermometer Hood outer panel ER0903BS-01 ER0905BS-03 Handle spacer-RH ER0905BS-02 Handle spacer-LH ER0903BS-H05 Hood handle ER0905BS-70 Handle connector ER0905BS-98 Rubber bumper ER0905BS-04 Hood hinge-LH ER0905BS-09 Hood hinge-RH ER0905BS-106...
  • Page 55 Parts list of ZG3TEQ DIAGRAM# GLG Part Code Part description QTY Per BBQ QTY Per Part Code E0903BS-77 Fire box rear cover-lower ER0903BS-47 Cart top panel ER0905BS-48-01 Magnet plate ER0903BS-44 Heat shield panel(facial panel) ER0905BS-25 Wind shield right inner panel ER0905BS-22 Wind shield right outer panel ER0905BS-27...
  • Page 56 Exploded drawing of MCTEDRLQ Parts list of MCTEDRLQ Diagram# GLG Part Code Part description QTY Per BBQ QTY Per Part Code ER0905BS-76 Drawer slider ER0905BS-84 Glass-Side table ER0905BS-30 Facial panel-side brner ER0905BS-31 Slide lid-side burner ER0905BS-33 Slide support rear assembly ER0905BS-34 Slide support front assembly ER0905BS-32...
  • Page 57 Exploded drawing of ZGTESBRQ Parts list of ZGTESBRQ DIAGRAM# GLG Part Code Part description QTY Per BBQ QTY Per Part Code ER0905BS-31 Slide lid-side burner ER0905BS-76 Drawer slider ER0905BS-40 Slide support rear assembly-side burner ER0905BS-34 Slide support front assembly ER0905BS-36 Trim panel- RH side burner ER0905BS-38 Side burner tray...
  • Page 58 Exploded drawing of MC5TEQ Parts list of MC5TEQ Diagram# GLG Part Code Part description QTY Per BBQ QTY Per Part Code Magnet ER0905BS-MG ER0905BS-54 Door inner panel ER0905BS-90 Door hinge ER0905BS-53 Door-left ER0905BS-51 Cart left side panel ER0905BS-50 Cart rear panel ER0905BS-65 Hook ER0905BS-95...
  • Page 59 Exploded drawing of MC3TEQ Parts list of MC3TEQ Diagram# GLG Part Code Part description QTY Per BBQ QTY Per Part Code ER0905BS-MG Magnet ER0905BS-54 Door inner panel ER0905BS-90 Door hinge ER0903BS-53 Door ER0905BS-51 Cart left side panel ER0905BS-50 Cart rear panel ER0905BS-65 Hook ER0905BS-95...

  • Page 60: Need More Information

    TheNextStep Accessories available from Barbeques Galore include: Weather Cover: Protect your investment with a cover that fits neatly over your barbeque and protects it from the elements as well as backyard pests. Rotisserie: Cook a sensational roast with the rotisserie pack. Includes mounting kit, shaft, prongs and full, easy to follow instructions.

This manual is also suitable for:

Zg3teqZg5teqZg5tepq

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