Related Manuals for Bucher JM-2000
Summary of Contents for Bucher JM-2000
- Page 1 User Manual 60887706_00 Functional Description - Integrated Safety Function S1 - JM-2000 and JM-D2000 Servo Amplifier...
- Page 2 Any revisions and technical advancements of our products are not automatically made available in a revised document. Bucher Automation AG shall not be liable for any errors either in form or content, or for any missing updates, as well as for any damage or detriment resulting from such failure.
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Page 3: Table Of Contents
Stop categories in accordance with DIN EN 60204-1 ..............30 STO – Safe Torque Off........................31 SBC – safe brake control....................... 33 Relevant values ..........................33 Status display ..........................34 User Manual – Functional Description - Integrated Safety Function S1 - JM-2000 and JM-D2000... - Page 4 Safety indicators ..........................38 Maintenance............................39 Repairs ............................39 Storage and Shipment........................39 Return and Disposal ........................40 Service..............................41 Technical support .......................... 41 Konformitätserklärung.......................... 42 User Manual – Functional Description - Integrated Safety Function S1 - JM-2000 and JM-D2000...
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Page 5: Introduction
NOTICE Applicable documents This document does not replace the user manual for JM-2000 servo amplifiers. It sup- plements these manuals with a description of safety function S1 (STO and SBC). NOTICE! The complete documentation can be found on the USB stick included with delivery (article number 60888000). -
Page 6: Typographical Conventions
PLr. It is the task of the user of the integrated safety equipment to thoroughly study the associated guidelines and standards, and the legal situation. User Manual – Functional Description - Integrated Safety Function S1 - JM-2000 and JM-D2000... -
Page 7: Definition Of Terms
Time offset between channels 1 and 2. If signals differ from each other for longer than specified in the discrepancy time, the system must report a fault condition induced by an error. Tab. 1: Acronyms User Manual – Functional Description - Integrated Safety Function S1 - JM-2000 and JM-D2000... -
Page 8: Safety
Item number Scan - link to the download area Certification mark Hardware revision Serial number Scan - serial number Various details Scan - article number Order code User Manual – Functional Description - Integrated Safety Function S1 - JM-2000 and JM-D2000... -
Page 9: Purpose
Installation in environments where there are hazardous oils, acids, gases, vapors, dusts, rays, etc. – Use in special application areas (e.g. where there is a risk of explosion, corrosion or fire). – Untypical generation of higher frequency on-board networks. User Manual – Functional Description - Integrated Safety Function S1 - JM-2000 and JM-D2000... -
Page 10: Warnings Used In This Document
► Wait for the discharge time (approx. 3 minutes) and check all power connections to ensure they are at zero potential. ► Ground according to requirements. ► Cover over neighboring live parts. ► Ensure the drives cannot move. User Manual – Functional Description - Integrated Safety Function S1 - JM-2000 and JM-D2000... - Page 11 Safety chapter. ► Only authorized qualified personnel is allowed to perform any kind work on the de- vice. User Manual – Functional Description - Integrated Safety Function S1 - JM-2000 and JM-D2000...
- Page 12 ► Fasten and secure the load to be transported carefully to the lifting equipment. ► Do not stand in the swivel range of lifting equipment or under suspended loads. User Manual – Functional Description - Integrated Safety Function S1 - JM-2000 and JM-D2000...
- Page 13 Parts and equipment from other manufacturers might impede the function of the device and cause damage to the product. ► Only use accessories recommended by Bucher Automation AG. User Manual – Functional Description - Integrated Safety Function S1 - JM-2000 and JM-D2000...
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Page 14: Overview Of Connections
It is not necessary to remove the upper front cover. Procedure 1. Gently push down the depression in the middle of the lower front cover. 2. Pull the front cover down and off. User Manual – Functional Description - Integrated Safety Function S1 - JM-2000 and JM-D2000... -
Page 15: Connections
Bucher Automation AG Overview of connections | 3 Connections Front connections Fig. 2: Front connections on the JM-2203 and JM-2403 Connection X841 - STO + SBC [} 18] User Manual – Functional Description - Integrated Safety Function S1 - JM-2000 and JM-D2000... -
Page 16: Fig. 3 Front Connections On The Jm-D2203, Jm-D2206 And Jm-D2403
Overview of connections | 3 Fig. 3: Front connections on the JM-D2203, JM-D2206 and JM-D2403 Connection X841 - STO + SBC [} 18] Connection X842 - STO + SBC [} 19] User Manual – Functional Description - Integrated Safety Function S1 - JM-2000 and JM-D2000... -
Page 17: Fig. 4 Front Connections On The Jm-2414 And Jm-2423
Bucher Automation AG Overview of connections | 3 Fig. 4: Front connections on the JM-2414 and JM-2423 Connection X841 - STO + SBC [} 18] User Manual – Functional Description - Integrated Safety Function S1 - JM-2000 and JM-D2000... -
Page 18: Connection X841 - Sto + Sbc [S1]
SBC input AX1 - requirement for safe brake, channel A AX1_SBCB_In SBC input AX2 - requirement for safe brake, channel B n.c. n.c. n.c. n.c. Tab. 2: Pin assignment – connection X841 User Manual – Functional Description - Integrated Safety Function S1 - JM-2000 and JM-D2000... -
Page 19: Connection X842 - Sto + Sbc [S1]
1 ms Min. test pulse spacing 33 ms -3 V … 5 V High 11 V … 30 V Line cross-section With wire end ferrule: 0.25 … 0.75 mm Without wire end ferrule: 0.25 … 1.5 mm Tab. 5: Technical data for X842 User Manual – Functional Description - Integrated Safety Function S1 - JM-2000 and JM-D2000... -
Page 20: Connection X12 - Dc 24 V Supply
2 pins Parameter Description Output voltage 24 V Maximum current 2.0 A Overload protection existing Freewheeling diode Integrated Maximum inductance 500 mH Maximum capacity 500 nF Tab. 8: Technical data for X21 User Manual – Functional Description - Integrated Safety Function S1 - JM-2000 and JM-D2000... -
Page 21: Connection X22 - Motor Holding Brake Axis 2
2 pins Parameter Description Output voltage 24 V Maximum current 2.0 A Overload protection existing Freewheeling diode Integrated Maximum inductance 500 mH Maximum capacity 500 nF Tab. 10: Technical data for X22 User Manual – Functional Description - Integrated Safety Function S1 - JM-2000 and JM-D2000... -
Page 22: Sto And Sbc Wiring
► For details on the requirements of applying fault exclusions on lines and cables re- fer to ISO 13849-2:2012, table D.4. ► Apply a wiring technology compliant with the EN 60204-1 standard. User Manual – Functional Description - Integrated Safety Function S1 - JM-2000 and JM-D2000... -
Page 23: Sample Circuits For Sto Or Sbc Control
(see figures 12 and 13). NOTICE! The following examples apply to STO control and in a similar way to SBC control. Use the cor- responding pins of the connectors. User Manual – Functional Description - Integrated Safety Function S1 - JM-2000 and JM-D2000... -
Page 24: Control Via Safety Relay
STO-x against GND" must be ruled out by means of suit- able wiring. +24V DC JM-2000 X841 STO-A Control logic STO-B Fig. 11: Control via safety relay User Manual – Functional Description - Integrated Safety Function S1 - JM-2000 and JM-D2000... -
Page 25: Control Via Light Barrier With Ossd Outputs
+24 V DC" must be ruled out by a suitable design of the wiring. +24V DC X841 STO-A OSSD1 STO-B OSSD2 Fig. 12: Control via light barrier with OSSD outputs User Manual – Functional Description - Integrated Safety Function S1 - JM-2000 and JM-D2000... -
Page 26: Control With Pp Switching Outputs
+24 V DC" must be ruled out by a suitable design of the wiring. +24V DC Safety control JM-2000 X841 STO-A OSSD2 STO-B OSSD1 Fig. 13: Control with pp switching outputs User Manual – Functional Description - Integrated Safety Function S1 - JM-2000 and JM-D2000... -
Page 27: Restart Inhibit And Release
ON button that is to be located outside the safeguarded area and integrated in the SRP/CS (safety-related parts of control systems). +24V DC Safety control JM-2000 X841 STO-A OSSD2 Acknowledg- ment button STO-B OSSD1 Fig. 14: External restart inhibit User Manual – Functional Description - Integrated Safety Function S1 - JM-2000 and JM-D2000... -
Page 28: Controlling Double-Axis Operation
+24 V DC" must be ruled out by a suitable design of the wiring. +24V DC Safety JM-2000 control X841 STO-A1 OSSD2 STO-B1 OSSD1 STO-A2 OSSD2 STO-B2 OSSD1 X842 Fig. 15: Wiring example – double-axis operation User Manual – Functional Description - Integrated Safety Function S1 - JM-2000 and JM-D2000... -
Page 29: Controlling A Motor Brake
► Connect the motor brake to both ports ensuring the connection is potential-free. +24V DC Safety control JM-2000 +24V X841 SBC-A OSSD2 SBC-B OSSD1 Fig. 16: Wiring example – motor brake User Manual – Functional Description - Integrated Safety Function S1 - JM-2000 and JM-D2000... -
Page 30: Functional Description
Stop functions must override allocated start functions. – The configuration of category 0 and category 1 stops must allow them to be triggered independently of the operating mode, where a category 0 stop takes priority. User Manual – Functional Description - Integrated Safety Function S1 - JM-2000 and JM-D2000... -
Page 31: Sto - Safe Torque Off
Two inputs are used for two channels to prevent torque from being generated in the motor. User Manual – Functional Description - Integrated Safety Function S1 - JM-2000 and JM-D2000... -
Page 32: Fig. 17 Flow Chart
Danger of injury due to uncontrolled restart! The device restarts when the safety function is deactivated. ► Provide external measures which ensure that the drive starts up again only after explicit acknowledgment. User Manual – Functional Description - Integrated Safety Function S1 - JM-2000 and JM-D2000... -
Page 33: Sbc - Safe Brake Control
Closing the respective brake requires at least one of the dedicated signal inputs XX841/842.5 or X841/842.6 to be LOW. Relevant values Parameter Values Debounce time 4 ms Discrepancy time 500 ms Tab. 11: Relevant values User Manual – Functional Description - Integrated Safety Function S1 - JM-2000 and JM-D2000... -
Page 34: Status Display
The LEDs of the status display indicate the states of the safety functions and servo amplifier. Fig. 18: Status indication Safety system S1 Amplifier status – axis 1 Amplifier status – axis 2 Safety status – axis 1 Safety status – axis 2 H5 / H6 User Manual – Functional Description - Integrated Safety Function S1 - JM-2000 and JM-D2000... -
Page 35: Diagnosing Error Via Leds
Status Flashing Flashing at 1 Hz at 1 Hz Color Bootloader, initialization, configuration, startup until ready to switch on or error. Status Color Reset or no voltage. Status User Manual – Functional Description - Integrated Safety Function S1 - JM-2000 and JM-D2000... -
Page 36: Validation
ON), it must be ruled out that errors have accumulated in the external components of the safety chain. This must be done through tests or diagnosis. ► The user must perform and confirm the required steps. User Manual – Functional Description - Integrated Safety Function S1 - JM-2000 and JM-D2000... -
Page 37: Validating The Sbc Safety Function
ON), it must be ruled out that errors have accumulated in the external components of the safety chain. This must be done through tests or diagnosis. ► The user must perform and confirm the required steps. User Manual – Functional Description - Integrated Safety Function S1 - JM-2000 and JM-D2000... -
Page 38: Safety Indicators
Safety integrity level SIL 3 EN 61508/EN 62061 1.29*10 EN 61508/EN 62061 1.61*10 SFF[%] EN 61508/EN 62061 Compliance test interval 20 years Service life 20 years Restart inhibit/release External External Tab. 14: STO and SBC safety indicators User Manual – Functional Description - Integrated Safety Function S1 - JM-2000 and JM-D2000... -
Page 39: Maintenance
In case of damaged packaging inspect the device for any visible damage, and inform your freight forwarder and the Bucher Automation AG of the damage caused during shipment. If the device is damaged or has been dropped, it is strictly forbidden to use it. -
Page 40: Return And Disposal
Dispose of batteries properly. Personal data It is the responsibility of the customers to delete any personal data stored on waste electric and electronic equipment prior to disposal. User Manual – Functional Description - Integrated Safety Function S1 - JM-2000 and JM-D2000... -
Page 41: Service
Please supply the following information when contacting Technical Support: – Hardware revision and serial number The hardware revision and serial number is printed on the nameplate of the product. User Manual – Functional Description - Integrated Safety Function S1 - JM-2000 and JM-D2000... -
Page 42: Konformitätserklärung
EU-Konformitätserklärung EC declaration of conformity Hersteller / manufacturer Bucher Automation AG Thomas-Alva-Edison-Ring 10 D-71672 Marbach am Neckar Geräteart / model Servoverstärker / servo amplifier Produkt / product JM-D2203-S1xxxR1A0 JM-2203-S1xxR1A0 JM-2206-S1xxR1A0 JM-D2403-S1xxxR1A0 JM-2403-S1xxR1A0 JM-D2406-S1xxxR1A0 JM-2406-S1xxR1A0 JM-D2410-S1xxxR1A0 JM-2410-S1xxR1A0 JM-2414-S1xxR1A0 JM-2423-S1xxR1A0 x = encoder type:... - Page 43 This declaration of conformity is issued under the sole responsibility of the manufacturer. Zur Zusammenstellung technischer Unterlagen bevollmächtigte Person Authorised person for compiling technical files Bucher Automation AG, Thomas-Alva-Edison-Ring 10, 71672 Marbach am Neckar Ort / place: Marbach am Neckar Datum / date: 09.12.2024...
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Page 44: List Of Figures
Wiring example – motor brake......................29 Fig. 17 Flow chart ............................32 Fig. 18 Status indication ..........................34 Fig. 19 WEEE icon – crossed out trash can ....................40 User Manual – Functional Description - Integrated Safety Function S1 - JM-2000 and JM-D2000... -
Page 45: List Of Tables
Tab. 10 Technical data for X22......................Tab. 11 Relevant values ........................Tab. 12 STO test steps........................Tab. 13 SBC test steps........................Tab. 14 STO and SBC safety indicators..................... User Manual – Functional Description - Integrated Safety Function S1 - JM-2000 and JM-D2000... - Page 46 Bucher Automation AG Thomas-Alva-Edison-Ring 10 71672 Marbach/Neckar, Germany T +49 7141 2550-0 info@bucherautomation.com www.bucherautomation.com...
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