1. Manuals
  2. Brands
  3. DISCOVER Manuals
  4. Cables and connectors
  5. HELIOS ESS
  6. Manual

DISCOVER HELIOS ESS Manual

Battery cable terminal connector set
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
HELIOS ESS Battery
Cable Terminal
Connector Set Manual
READ AND SAVE THESE INSTRUCTIONS
Battery Cable Terminal Connector Set
950-0076
805-0099 REV A
1

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the HELIOS ESS and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for DISCOVER HELIOS ESS

Summary of Contents for DISCOVER HELIOS ESS

  • Page 1 HELIOS ESS Battery Cable Terminal Connector Set Manual READ AND SAVE THESE INSTRUCTIONS Battery Cable Terminal Connector Set 950-0076 805-0099 REV A...

  • Page 2: Table Of Contents

    INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1 .

  • Page 3: Introduction

    INTRODUCTION The HELIOS ESS Battery Cable Terminator Set consists of a Positive (Orange) Connector and a Negative (Black) Connector . The connectors secure battery cables to the front terminals on the HELIOS ESS battery . 1. AUDIENCE, MESSAGES, WARNINGS, GENERAL SAFETY, PERSONAL PROTECTIVE EQUIPMENT 1.1 Audience...

  • Page 4: Warnings And General Safety

    • Do not modify, re-manufacture, or attempt to insert foreign objects into the Battery Cable Terminal Connector . • Do not immerse or expose the Battery Cable Terminal Connector to water or other liquids, fire, explosion, or other hazards. • Use the Battery Cable Terminal Connector only with HELIOS ESS batteries or equipment that Discover Energy Systems specifies as compatible. • Do not lift or carry while in operation. • Take precautions when handling electrical cables. • Do not submerge the Battery Cable Terminal Connector . • Do not install the Positive (Orange) Battery Cable Terminal Connector on the negative battery cable .

  • Page 5: Personal Protective Equipment

    Positive (Orange) Push/Pull Connector Negative (Black) Push/Pull Connector 3. SPECIFICATIONS 3.1 Electrical Specifications The HELIOS ESS Battery Cable Terminal Connector Set is designed for use with HELIOS ESS Batteries . Table 3-1. HELIOS ESS Battery Cable Terminal Connector Electrical Specifications Electrical Specifications HELIOS ESS Battery Cable Terminal Connector Rated Voltage 1600 Vdc Withstanding Voltage...

  • Page 6: Mechanical Specifications

    3.2 Mechanical Specifications Table 3-2. HELIOS ESS Battery Cable Terminal Connector Mechanical Specifications Mechanical Specifications HELIOS ESS Battery Cable Terminal Connector Height 34 . 4 mm (1 . 3 5 in) Width 27 mm (1 . 0 6 in) Length 83 .

  • Page 7: Handling

    . The assembled Battery Cable Terminal Connector attaches to a male receiving terminal pin, one of several on the sides of the HELIOS ESS battery, when you push the connector onto the receiving pin . Plug Assembly Grommet Wire clamp Tail Nut Drum Figure 2. Battery Cable Terminal Connector parts Figure 3. Battery Cable Terminal Connector Mated with a Terminal on the HELIOS ESS Battery...

  • Page 8: Tools

    • Personal protective equipment 7. ASSEMBLY The HELIOS ESS Battery Cable Terminal Connector consists of four pieces: Plug Assembly, Grommet, Wire Clamp, and Tail Nut . The battery cable is passed through the Tail Nut and Grommet, and into the Drum, and the cable is secured by crimping the drum and cable together .
  • Page 9 3 . Crimp the Cable. Use a Hydraulic Hand Crimper, Mechanical Rachet Crimper, or Compression Lug Crimper tool to crimp the drum of the Plug Assembly to the battery cable . a . Aim for a compression ratio of 55% to 65% and a cable pullout force of 2700 N (607 lbf). There should be no obvious gaps or spaces between the drum and the cable.

  • Page 10: Connecting To The Battery

    Failure to follow these instructions may result in death or serious injury. 8.1 Connecting to Battery Terminals The HELIOS ESS Battery Cable Terminal Connector mates with a receiving pin of one of the male terminals on the sides of the HELIOS ESS battery . 1 . De-energize all HELIOS ESS batteries and Power Conversion Equipment. 2 . Attach the orange, positive (+) connector to the red, positive (+) push/pull terminal on the battery and push to lock the connector to the terminal .

  • Page 11: Disconnecting From Battery Terminals

    2 . Detach the orange, positive (+) connector from the positive (+) terminal on the battery by holding down the Release button on the side of the Plug Assembly and pulling it away from the battery. Release Button Figure 8. HELIOS ESS Battery Cable Terminal Connector Disconnection 3 . Detach the black, negative (-) connector from the black, negative (-) terminal on the battery by holding down the Release button on the side of the Plug Assembly and pulling it away from the battery.

Table of Contents