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marposs P5 Operator's Manual

In-process application, diameter two diameters with switching
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In-process Application
DIAMETER
TWO DIAMETERS WITH SWITCHING
OPERATOR GUIDE
P5
P7
OPERATOR GUIDE
08/05/02 Diameter.doc

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Summary of Contents for marposs P5

  • Page 1 In-process Application DIAMETER TWO DIAMETERS WITH SWITCHING OPERATOR GUIDE OPERATOR GUIDE 08/05/02 Diameter.doc...
  • Page 2 In case of application with different software release the relevant manual can be requested to the nearest Marposs Distributor Office making reference to software code “CMxxxxxxxx” printed on the label in the electrinic gauge back. mai change the features and data reported in this booklet in any moment and without notice, in order to inprove the product.

  • Page 3: Table Of Contents

    Zero Adjustment in Manual mode .....................27 1.5.4.2. Zero Adjustments in automatic mode..................29 1.5.5. Zero Reset for Diameter ..................32 1.6. Control Points for Diameter ................33 1.6.1. Viewing Control Points ....................33 1.6.2. Changing Control Points value ..................34 P5 / P7 – Operator Guide...
  • Page 4 P5 / P7 – Operator Guide...

  • Page 5: Diameter Application

    -Viewing, General Adjustments and Utilities - are shown on the following pages. The only difference between an outside (O.D.) and an inside (I.D.) diameter is the graphic on the Zero Adjustments page. P5 / P7 – Operator Guide 1 . Diameter Application...

  • Page 6: Automatic Mode - Diameter Menu Map

    – Ovality * * If the measurement application has this option installed, see the appropriate paragraph in Section 1.2. – Remspeed * – Stock Removal * P5 / P7 – Operator Guide 1. Diameter Application...

  • Page 7: Manual Mode - Diameter Menu Map

    Getting around the program – Remspeed * Enter moves down to the next level moves up one level. – Stock Removal * moves between folders, sub-folders or pages on the same level. P5 / P7 – Operator Guide 1 . Diameter Application...

  • Page 8: Viewing The Diameter Programming

    “zero shift”) Head : number of measuring head (1, 2 or 3) combined with the part/cycle selected. Nominal value: nominal value of measurement (only with measuring heads enabled for “zero shift”). P5 / P7 – Operator Guide 1. Diameter Application...
  • Page 9 The Check Box status defines the type of zero shift to be used in the cycle: the programmed zero shift is used the internal (calculated) zero shift is used P5 / P7 – Operator Guide 1 . Diameter Application...
  • Page 10 These options can be enabled or disabled upon programming; the options are active when the box to the left of the icon is filled in. Remspeed Stock removal Ovality P5 / P7 – Operator Guide 1. Diameter Application...

  • Page 11: Control Points

    Viewing Control Points in Manual mode Viewing Control Points in Automatic mode Note: In Manual mode, select Part/Cycle. In Automatic mode the Part/Cycle selection is made by the machine’s logic. P5 / P7 – Operator Guide 1 . Diameter Application...

  • Page 12: Measurement Elaboration For Interrupted Surfaces

    In Automatic mode, the Part/Cycle selection is made by the machine’s logic. Surface Elaboration Type – indication of part type used as a reference for the measurement elaboration. Smooth part Slotted part (even number of interruptions) P5 / P7 – Operator Guide 1. Diameter Application...
  • Page 13 Index – measurement damping filter for interrupted surfaces: 1 (minimum), 2 or 3 (maximum). Measure Time: time required for measurement acquisition (data enabled only if “Part with keyway” has been selected at the “Measurement elaboration type” item). P5 / P7 – Operator Guide 1 . Diameter Application...

  • Page 14: Tir (Total Indicator Reading) (Option)

    TIR control – value beyond which the T.I.R. measurement must be considered out of tolerance. TIR RPM – rotation speed of the workpiece during T.I.R. check. TIR delay – time delay before taking the T.I.R. measurement. P5 / P7 – Operator Guide 1. Diameter Application...

  • Page 15: Ovality (Option)

    Note: In manual mode, select Part/Cycle. In Automatic mode, the Part/Cycle selection is made by the machine’s logic. Ovality Control – value beyond which the ovality measurement must be considered out of tolerance. P5 / P7 – Operator Guide 1 . Diameter Application...

  • Page 16: Removal Speed (Option)

    The gauge gives the machine’s logic information about stock removal in time (µm/s) through the status (ON/OFF) of Remspeed 1 and Remspeed 2 controls. Remspeed Cont.1 Remspeed Cont. 2 Insufficient removal Removal OK Excessive removal P5 / P7 – Operator Guide 1. Diameter Application...

  • Page 17: Stock Removal (Option)

    Viewing data for Stock Removal in Automatic mode Note: In Manual mode, select Part/Cycle. In Automatic mode, the Part/Cycle selection is made by the machine’s logic. Stock Removal Amount amount of stock to be removed. P5 / P7 – Operator Guide 1 . Diameter Application...

  • Page 18: Viewing Diameter Measurement

    Retraction status Bargraph of measurement Selected Part/Cycle Note: Electrical zero from this page, by means of the Zeroing button , is possible only after a mechanical zeroing has been performed. P5 / P7 – Operator Guide 1. Diameter Application...

  • Page 19: Viewing The Measurement In Automatic Mode

    Bargraph of measurement Numerical value of measurement Control point status: under limit over limit Bargraph of measurement Numerical value of Ovality measurement Control point status:: under limit over limit P5 / P7 – Operator Guide 1 . Diameter Application...
  • Page 20 Bargraph of stock removal rate Numerical value of measurement Remspeed Control point status: under limit over limit P5 / P7 – Operator Guide 1. Diameter Application...

  • Page 21: Viewing The Diameter Zeroing Values

    Viewing the Zeroing values in Manual mode Select the Part/Cycle. 1.4.2. Viewing the Zeroing values in Automatic mode Note: In Automatic mode, the Part/Cycle selection is made by the machine’s logic. P5 / P7 – Operator Guide 1 . Diameter Application...

  • Page 22: Zeroing Diameter

    Zero Reset followed by After replacement of any measuring head component (head, contacts, fingers, etc.) Mechanical Zeroing & Electrical Zeroing After any mechanical changes are made to the gauge system. P5 / P7 – Operator Guide 1. Diameter Application...

  • Page 23: Mechanical Zeroing Of Diameter

    -T1 Place the master workpiece into the machine. Adjust the finger/contact assemblies of the measuring head so they can be inserted into gauging position safely. P5 / P7 – Operator Guide 1 . Diameter Application...
  • Page 24 Mechanical Zeroing page is next to zero (± 10 µ). Measurement value next to zero This completes the mechanical setup of the measuring head; now perform an Electric Zeroing (see section 1.5.3 on page 25). P5 / P7 – Operator Guide 1. Diameter Application...

  • Page 25: Electrical Zeroing Of Diameter

    A question box appears for zeroing confirmation. Enter Press to highlight “Yes” and press . Electrical zeroing is completed. If no error messages are displayed the electric zero-setting procedure has been correctly performed. P5 / P7 – Operator Guide 1 . Diameter Application...
  • Page 26 Note: Electric zero-setting with integral measurement. Once completed the electric zero-setting procedure the measurement is still displayed (graphic and numerical display) dynamically (viewing of the measurement variation during the part rotation). P5 / P7 – Operator Guide 1. Diameter Application...

  • Page 27: Zero Adjustments For Diameter

    Part drawing adjustments (Σ) Bargraph and numerical display of measurement value Value of zero adjustment value entered Zero Adjustment Reset key Changing Zero Adjustment value Press to highlight the field P5 / P7 – Operator Guide 1 . Diameter Application...
  • Page 28 Resetting Zero Adjustments Enter Press F5 or highlight and press A “Reset?” question box will appear. Zero adjustments reset Enter Press to highlight “Yes” and press . The zero adjustments are reset. P5 / P7 – Operator Guide 1. Diameter Application...

  • Page 29: Zero Adjustments In Automatic Mode

    . The value is algebraically added to the bargraph shown both at the top of the page and in numerical form beside the “Σ” symbol (summation of zero adjustments for the cycle). P5 / P7 – Operator Guide 1 . Diameter Application...
  • Page 30 Part/Cycle, otherwise press to change the Cycle number and to change the Part number. Press to confirm the Part/Cycle selection made. The program automatically exits the selection box and returns to the page. P5 / P7 – Operator Guide 1. Diameter Application...
  • Page 31 . The value is algebraically added to the bargraph shown both at the top of the page and in numerical form beside the “Σ” symbol (summation of zero adjustments for the part). Press P5 / P7 – Operator Guide 1 . Diameter Application...

  • Page 32: Zero Reset For Diameter

    Enter Press to highlight “Yes” and press Press to highlight the Mechanical Zeroing page icon. Mechanical Zeroing page The gauge system MUST NOW be Mechanically then Electrically Zeroed (see page 23). P5 / P7 – Operator Guide 1. Diameter Application...

  • Page 33: Control Points For Diameter

    Refer to the Menu maps on pages 6 and 7. Control points in Automatic mode Note: In manual mode, select Part/Cycle. In automatic mode, the Part/Cycle selection is made by the machine’s logic. P5 / P7 – Operator Guide 1 . Diameter Application...

  • Page 34: Changing Control Points Value

    Press Enter Press to highlight “Apply to measure” and press Control point to be changed Apply to measure button The control point value has been changed. *************************** End of Document *************************** P5 / P7 – Operator Guide 1. Diameter Application...

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P7

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