Related Manuals for JSG A2
Summary of Contents for JSG A2
- Page 1 UNIVERSAL LUBRICATION CONTROLLER For Single-Line Lubrication Systems Document No. MAN-ENG-027_A2_SLS...
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Page 2: Table Of Contents
A2 Universal Lubrication Controller – For Single-Line Lubrication System (SLS) Table of Contents INTRODUCTION ..............................2 A2 FEATURES & SPECIFICATIONS ........................... 3 A2 TECHNICAL FEATURES ............................4 TECHNICAL SPECIFICATIONS ..........................5 KEY CONSIDERATIONS ............................6 PANEL DISPLAY GLOSSARY ............................. 7 SINGLE-LINE SYSTEM (2 Pressure Switches) ...................... -
Page 3: Introduction
Fault finding simplified via app data logging capabilities. Exporting & sharing data logging files in real time via phone app. Each A2 controller has a dedicated serial number enabling you to allocate a dedicated name to the device name or number. Industries:... -
Page 4: A2 Features & Specifications
Switch contacts to NPN/ PNP, N/O and N/C sensors. Two sensor switch inputs. Blockage detection. Non-volatile memory. Simple “Lube Logic” setup procedure. Test mode allows testing of all the circuits connected to the A2 Controller for verification. Page... -
Page 5: A2 Technical Features
A2 Universal Lubrication Controller – For Single-Line Lubrication System (SLS) A2 TECHNICAL FEATURES Page... -
Page 6: Technical Specifications
Fusing and wiring: Power to the pump, lamp and the A2 itself must be sourced from a safely fused or current limited power source. Fuses and wires should be rated to carry more than the sum of the maximum expected current to the pump and lamp, so that the A2 can trip before the real fuse heats up. -
Page 7: Key Considerations
40 meters 24 meters Note: he largest wire thickness that can be crimped into an A2 connector is 16AWG (with compatible crimp pins). General Precautions: This manual is designed to familiarise users with the A2 controller, ensuring its safe, proper, and efficient operation. -
Page 8: Panel Display Glossary
A2 Universal Lubrication Controller – For Single-Line Lubrication System (SLS) PANEL DISPLAY GLOSSARY Panel Display Fault Symbols Page... -
Page 9: Single-Line System (2 Pressure Switches)
A2 Universal Lubrication Controller – For Single-Line Lubrication System (SLS) SINGLE-LINE SYSTEM (with 2 Pressure Switches) Overview 1. Injector Type Dispenses: 7. Pressure Venting: Single-Line Systems use injectors to deliver The vent valve allows pressure in the lubrication to specific points. -
Page 10: Keypad Guide
The screen will change briefly displaying setup and will automatically change to a new screen. NOTE: By entering the setup mode, the A2 will display the last program installed by default. The screen now displays the type of lubrication system to setup. - Page 11 A2 Universal Lubrication Controller – For Single-Line Lubrication System (SLS) SINGLE-LINE SYSTEM (with 2 Pressure Switches) Keypad Guide Press the right button to select SLS NOTE: Cursor has moved from the right side of display to the left-hand side of display. The A2 will now remain in Menu mode.
- Page 12 A2 Universal Lubrication Controller – For Single-Line Lubrication System (SLS) SINGLE-LINE SYSTEM (with 2 Pressure Switches) Keypad Guide Exit setup mode and proceed. The next sequence to setup will be P1. P1 CYCLE SETUP Enter setup mode and select the number of cycles you may require.
- Page 13 A2 Universal Lubrication Controller – For Single-Line Lubrication System (SLS) SINGLE-LINE SYSTEM (with 2 Pressure Switches) Keypad Guide NOTE: P2 timeout and normally represents the low-pressure sensor will by default close first. The timeout for P2 can be set at the same time as P2. Should a signal not be received within 2 mins for P1 or P2 the system will go into a fault.
- Page 14 Press the right button to accept setting and save After exiting setup mode, the A2 will default to a 5 second delay before the run times appears. Run timer will display after the default pause time expires. The left “Play”...
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Page 15: Single-Line Injector (Centromatic) System (2 Pressure Switches)
A2 Universal Lubrication Controller – For Single-Line Lubrication System (SLS) SINGLE-LINE INJECTOR (Centromatic) SYSTEM (with 2 Pressure Switches) Sequence Operation Guide Pump “On” building up pressure closes P2 pressure switch. Vent valve closed on pump while pump in run mode. P1 pressure switch closes when high pressure reached. -
Page 16: Single-Line System (1 Pressure Switch)
A2 Universal Lubrication Controller – For Single-Line Lubrication System (SLS) SINGLE-LINE SYSTEM (with 1 Pressure Switch) Overview 1. Injector Type Dispenses: 6. Cycle Completion: The system uses injector-type dispensers to As pressure drops, P1 reopens, allowing A2 to ... -
Page 17: Keypad Guide
The screen will change briefly displaying setup and will automatically change to a new screen. NOTE: By entering the setup mode, the A2 will display the last program installed by default. The screen now displays the type of lubrication system to setup. -
Page 18: Single-Line Injector (Centromatic) System (1 Pressure Switch)
A2 Universal Lubrication Controller – For Single-Line Lubrication System (SLS) SINGLE-LINE INJECTOR (Centromatic) SYSTEM (with 1 Pressure Switch) Keypad Guide Press the right button to select SLS NOTE: Cursor has moved from the right side of display to the left-hand side of display. The A2 will now remain in Menu mode. - Page 19 A2 Universal Lubrication Controller – For Single-Line Lubrication System (SLS) SINGLE-LINE INJECTOR (Centromatic) SYSTEM (with 1 Pressure Switch) Keypad Guide Exit setup mode and proceed. The next sequence to setup will be P1. P1 CYCLE SETUP Enter setup mode and select the number of cycles you may require.
- Page 20 Press the right button to accept setting and save After exiting setup mode, the A2 will default to a 5 second delay before the run times appears. Run timer will display after the default pause time expires.
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Page 21: Single-Line Injector (Centromatic) System (1 Pressure Switch)
Pump switches off and vent valve engages returning high pressure back to tank. At this point A2 display will show vent as P1 opens. A2 display will show 1 cycle completed and 1 remaining. Pump switches “On” as vent pressure is obtained. The... - Page 22 A2 Universal Lubrication Controller – For Single-Line Lubrication System (SLS) Pump switches off and vent valve engages returning high pressure back to tank. At this point A2 display will show vent as P1 opens. Pump switches off and vent valve engages returning high pressure back to tank.
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Page 23: App Setup For Single-Line System
APP Pin This sets a pin to the A2 controller via the app. When the pin is applied its saved to the A2, will then save and reboot. The first time the app connects to a unit with a pin, this pin is saved to the phone to connect easier in the future. -
Page 24: Log Screen
A2. Once ready, click SEND SETTINGS and when the settings are applied to the to the A2 the text changes to BLACK. If at any stage while you are making changers you wish to revert to the current settings, GET SETTING will retrieve the current settings. -
Page 25: Live Screen
A2 Universal Lubrication Controller – For Single-Line Lubrication System (SLS) LIVE SCREEN The live screen shows the status of the A2 in operation in real time indicating the sequences position of the system (run, pause, faults etc.) The RUN/PAUSE button located on the bottom of the screen can force cycle if required. - Page 26 The user then has 3 options as settings to send the A2, which value to send depends on the method used to generate the overpressure load on the setup.
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Page 27: Quick Guide
A2 Universal Lubrication Controller – For Single-Line Lubrication System (SLS) QUICK GUIDE Page... -
Page 28: Wiring Setup
A2 Universal Lubrication Controller – For Single-Line Lubrication System (SLS) WIRING SETUP Single-Line Injector (Centromatic) System (with 2 Pressure Switches): Page... -
Page 29: Single-Line Injector (Centromatic) System (1 Pressure Switch)
A2 Universal Lubrication Controller – For Single-Line Lubrication System (SLS) Single-Line Injector (Centromatic) System (with 1 Pressure Switch): Page... -
Page 30: Sizing Of A2 Controller
A2 Universal Lubrication Controller – For Single-Line Lubrication System (SLS) SIZING OF A2 CONTROLLER Page... -
Page 31: Wiring Harness
A2 Universal Lubrication Controller – For Single-Line Lubrication System (SLS) WIRING HARNESS Page... - Page 32 A2 Universal Lubrication Controller – For Single-Line Lubrication System (SLS) MAN-ENG-027_A2_SLS Page...
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