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Related Manuals for Claind OLYMPIA AN60-1
Summary of Contents for Claind OLYMPIA AN60-1
- Page 1 User Manual Compressed air/nitrogen generator OLYMPIA AN60-1...
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Page 2: Table Of Contents
Table of Contents 1. Introduction ......................3 2. Safety ........................4 3. Generator description ..................5 4. Installation ......................10 5. Uninstalling and Transport ................. 15 6. Use ........................16 7. Maintenance ...................... 26 8. Troubleshooting ....................33 9. Warranty ......................38 10. -
Page 3: Introduction
1. Introduction This document is intended for users of CLAIND OLYMPIA oil-free compressed air and nitrogen generators and provides all information regarding installation use and maintenance. OLYMPIA AN60-1 230V ~ 50Hz, part number 400.30.0020.00 OLYMPIA AN60-1 generator is designed to provide oil-free compressed air and nitrogen for laboratory instruments (including gas chromatographs, atomic absorption instrumentation, etc.). -
Page 4: Safety
Introduction. Failure to observe the foregoing will render the guarantee null and void and release CLAIND from all liability for direct or indirect damage or physical injury. The user is responsible for asking local authorities if there are local safety regulations that are stricter than what is described in this manual 2.1. -
Page 5: Generator Description
Power factor load 0,47 (62° phase displacement) The pressure set point is factory set. Claind does not guarantee compliance with the specifications given here if the setting is changed by the end user. maximum flow rate value with withdrawal of only one gas. For applications with simultaneous withdrawal of air and... -
Page 6: Electrical Connections
Operating temperature 5°C ÷ 35°C Storage and transport temperature 5°C ÷ 50°C 3.2.7. Applications The dry air and nitrogen generator Claind OLYMPIA AN60-1 was created specifically for powering gas chromatographs with MP-AES and ABSCIEX 6500 technology. MP-AES Organic analysis Flow Pressure... -
Page 7: Generator Components
3.3. Generator components 3.3.1. Front view FRONT PANEL, removable for switching on, off and maintenance operations; TOUCH-SCREEN DISPLAY, resistive touch-screen, implemented by a user friendly graphic interface indicating the operating and alarm conditions, used to control the operating parameters; DRAIN, pneumatic connection for the condensate discharge line, use the hoses to drain the condensate produced into the collection tank;... - Page 8 3.3.2. Front view without front panel MAIN SWITCH, 25A magneto-thermal switch, used to switch the compressor on and off; POWER FUSE, fuse-holder + delayed 1A power fuse; SUCTION FILTER, contains the ambient suction filter cartridge; CONDENSATE FILTER, contains the 0.3 μm gauge filter cartridge to filter the condensate generated by the compressor;...
- Page 9 3.3.3. Rear view LAN: connection with RJ45 jack for MOD-BUS and MQTT digital communication and Claind4You accessory internet service; COMPRESSED AIR and NITROGEN OUTLET, pneumatic connection (G 1/2" female) for the equipment supply line; ELECTRICAL POWER SUPPLY, 5 m electric power cable; HOT AIR OUTLETS, to convey the hot air produced by the generator;...
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Page 10: Installation
Installation 4.1. Installation area requirements 4.1.1. Environment The OLYMPIA AN60-1 generator has protection rating IP20. Consider the installation area requirements. • Do not install in an area exposed to rain, heat or high humidity; • Do not install in areas with explosives, flammable gases or solvents;... - Page 11 4.2.2. Positioning The OLYMPIA AN60-1 compressed air generator is fitted with four wheels, two of which are casters: it can therefore be pushed to the working position. The following layout describes the generator positioning: Consider that the indicated dimensions are the minimum required to ensure the correct operation of the OLYMPIA AN60-1 compressed air generator.
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Page 12: Pneumatic Connections
No fan is required if the hot air is conveyed to the outside via hoses. For hot air conveying, a kit is at disposal of Claind’s customers with p/n 433.30.Z000. 4.3. Pneumatic connections The following operations must be performed: ... -
Page 13: Electric Power Supply
It is the user's responsibility to inquire with the local authorities if there are more restrictive local regulations regarding safety than those described in this document The Claind compressed air generator is equipped with an inverter with line filter to stop electrical disturbance. The compressor is also equipped with a 25 A circuit breaker to protect from overloads and short circuits. -
Page 14: Packaging Disposal
4.5. Warnings If a failure in gas supply (due to a power failure, activation of an electrical safety device, or generator fault), even temporary, is not admissible, a pneumatic panel should be envisaged, to enable provisional activation of a reserve gas source (totally or partially automatic). -
Page 15: Uninstalling And Transport
5. Uninstalling and Transport 5.1. Uninstalling If in operation, stop the air production process (para. 6.5.); remove the front panel; switch off the generator at the main switch; remove the power cable from the electrical socket; ... -
Page 16: Use
6. Use 6.1. Operator interface TOUCH-SCREEN The screen enables the user to interact with the generator, i.e. give specific commands or display and set parameters. The table shows the function of the various buttons on the screen. Function Work pressures, alternating every 5 seconds from air WORK PRESSURE pressure to nitrogen pressure START... - Page 17 Indicates the current page and the PAGE INDICATOR possibility to scroll from left to right and vice versa to change page CHARGE LEVEL Indicates the current page and the Do not press on the touch screen with sharp objects 6.2. Charge levels The main page on the compressor display shows the charge level indicator.
- Page 18 6.3. Menu The following diagram shows the menus accessible to the operator...
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Page 19: Generator Start-Up
6.4. Generator start-up The generator is switched on at the main switch on the front (removing the front panel) (para. 3.3.1.). The electronic card is powered up and runs the control, generating the following page on the display (Stand-by). 6.5. Putting into operation To start production, touch the “START”... -
Page 20: Parameter Display
6.8. Parameter display 6.8.1. Viewing the gases pressure The instant pressure value of the produced compressed air and nitrogen can be read at any time on the graphic interface in the home page. 6.9. Parameter settings Modifying the parameters affects plant operation. Make sure you are fully aware of the effects of any changes before modifying the parameters. - Page 21 6.10. Language and display brightness settings To make it easier to read the display, press the Settings key: the following page appears: press User and scroll through the pages to Display: Select the required language and set the Power-down time (minutes) and display brightness to the required value.
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Page 22: Date And Time Settings
6.11. Date and Time settings To edit the date and time of the display, press the Settings key: the following page appears: press User and scroll through the pages to Date and Time: Adjust the values using the “-” and “+” keys. To exit the menu, scroll upwards. - Page 23 6.12. Wi-Fi settings To view the Wi-Fi settings of the generator, press the Settings key: the following page appears: press User and scroll through the pages to Wi-Fi: In this menu you can: enable/disable the Wi-Fi; select the SSID; ...
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Page 24: Network Settings
6.13. Network settings To view the network settings of the generator, press the Settings key: the following page appears: press User and scroll through the pages to Network: In this menu you can: enable/disable the Claind4You service; enable/disable the automatic IP address allocation; ... -
Page 25: User Settings
6.14. User Settings To edit the user settings, press the Settings key; the following page appears: press User: Touch the square in this page to enable/disable the following functions: automatic reset: if the power supply to the compressor is interrupted for any reason, this option is used to reset the last operating state, after the power has been restored;... -
Page 26: Maintenance
The compressor maintenance operations are described in para. 7.2 Maintenance operations are indicated by the following warnings: COUNTERS GENERAL Appears every 10000 hours of Contact the Claind technical MAINTENANCE compressor operation assistance. To perform maintenance, follow the Appears every 2500 hours of procedure described in chapter 7.3... - Page 27 Scroll through the pages to Maintenance: This page displays the generator counters. Working time: a counter that increases the value and indicates the effective compressor operating hours; general maintenance: a counter decreases its value according to the compressor user mode, in particular, it decreases faster in “heavy”...
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Page 28: Maintenance Schedule
“working hours” of the compressor, calculated in constant operating conditions, 180 Nl/min at 8 bar (‘Normal’ condition). The indicated hours may increase (‘Eco’ condition) or decrease (‘Heavy’ condition) depending on the charge level calculated by the compressor electronics. 7.2.1. OLYMPIA AN60-1 MAINTENANCE SCHEDULE Part number Description... - Page 29 7.3. Maintenance to be performed by the user According to a careful analysis of the risks performed by specialist technicians, the user is authorized to perform part of the maintenance. Check the condensate collection tank daily and empty it periodically.. The following table indicates the frequency of recommended maintenance operations which can be performed directly by the user or by a specialist technician.
- Page 30 7.3.1. Suction filter cartridge replacing To replace the suction filter cartridge: • If in operation, stop the air production process (para. 6.6.); • Remove the front panel on the generator; • Wait 5 minutes for depressurization; • Switch off the generator at the main switch (E); •...
- Page 31 • Screw the wingnut back on; • Replace the cover (G); • Switch on the generator at the main switch (E); • Replace the front panel; • Check that the filter is working correctly;...
- Page 32 7.3.2. Pre-filter cartridge 0.3 μm replacing To replace the pre-filter cartridge: • If in operation, stop the air production process (para. 6.6.); • Remove the front panel on the generator; • Wait 5 minutes for depressurization; • Switch off the generator at the main switch (E); •...
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Page 33: Troubleshooting
8. Troubleshooting 8.1. Warnings/alarms The generator informs the user about malfunctioning or the need for servicing in two different ways: warnings and errors. 8.1.1. Warnings A warning indicates a condition in which the gas production is not interrupted but operator intervention is required. - Page 34 8.2. Resetting e identifying warnings/alarms To silence the audible warning, press the icon related to the warning/alarm in the bottom part of the home page. The icon background is yellow for warnings and red for alarms. Having pressed the icon, the list of all warnings/alarms appears, with the following screens: •...
- Page 35 In addition to the warnings/alarms pages, an additional screen shows the log of the last alarms occurring. The active warning/alarm is marked by a tick in the relative checkbox. A warning/alarm can be reset after solving the condition that triggered it, and then unticking the corresponding checkbox. Following a warning/alarm, follow the instructions in the following chapter.
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Page 36: List Of Alarms
8.3. List of ALARMS Alarm Icon Cause When it can be reset Identification ALARMS The control periodically attempts to connect. When the communication is Inverter The control cannot restored, the alarm must be reset by communication communicate with the inverter clicking on the corresponding white box in the alarms menu. -
Page 37: List Of Warnings
The warning is reset when switched Wrong turn off off previously without stopping back on. COUNTERS General Appears every 10000 hours of Contact the Claind technical maintenance compressor operation assistance. To perform maintenance, follow the Appears every 2500 hours of procedure described in chapter 7.3... -
Page 38: Warranty
12 MONTHS as of the date of installation, but NO MORE THAN 14 MONTHS as of the date of delivery. The guarantee includes the cost of materials and labour. The guarantee is EX CLAIND WORKS and therefore does not include any callout costs for technicians to visit the client’s premises. -
Page 39: Declaration Of Conformity
10. Declaration of conformity... -
Page 40: Maintenance Book
11. Maintenance book Maintenance book OLYMPIA AN60-1 Hours of Maintenance Date Description of operation compressor counter hours operation... -
Page 41: Modbus
12. MODBUS 12.1. MODBUS METRICS Address Measurement Dimension Access Register Unit Modbus Register 40001 2 RW Alarms Enum 40002 2 RW Inverter fault Enum 40003 2 RW Warnings Enum 40004 2 RW Maintenance counters Enum 40006 2 RW Automatic Restart Bool 40007 2 RW... - Page 42 12.2. MODBUS ENUM Register Value Description Inverter Alarms communication Alarms Fan Speed Alarms Scroll temp Alarms Max pressure Alarms Max overpressure Inverter fault Inverter switch Inverter fault Motor overlad Inverter fault Inverter fault Warnings Comunication C4Y Warnings Device not C4Y Warnings Non correct stop Maintenance counters...
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Page 43: Notes
13. Notes...
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