Claind PLINIUS N30-1 User Manual

Nitrogen generator

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User Manual
Nitrogen
generator
PLINIUS N30-1
PLINIUS N45-1
PLINIUS N60-1
1

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Summary of Contents for Claind PLINIUS N30-1

  • Page 1 User Manual Nitrogen generator PLINIUS N30-1 PLINIUS N45-1 PLINIUS N60-1...
  • Page 2: Table Of Contents

    Table of contents 1. Foreword ......................3 2. Safety ........................4 3. Description of the generator ................5 4. Installation ......................9 5. Uninstallation and transport ................14 6. Use ........................15 7. Troubleshooting ....................23 8. Maintenance schedule ..................27 9.
  • Page 3: Foreword

    Foreword This document is intended for the user of a Claind Nitrogen generator of the PLINIUS series and provides information regarding installation, use and maintenance. • PLINIUS N30-1 230V 50HZ 1PH, part number 436.02.0150.00 • PLINIUS N30-1 UHP 230V 50HZ 1PH, part number 436.02.1150.00 •...
  • Page 4: Safety

    Introduction. Failure to observe the foregoing will render the guarantee null and void and release CLAIND from all liability for direct or indirect damage or physical injury. The user is responsible for asking local authorities if there are local safety regulations that are stricter than what is described in this manual.
  • Page 5: Description Of The Generator

    50 Hz 1.8 kW The pressure set point is set at the factory. Claind does not guarantee compliance with the specifications set out herein if the setting is changed by the end user. Maximum flow value with withdrawal of a only gas. For applications with simultaneous air and nitrogen withdrawal,...
  • Page 6: Electrical Connections

    5°C ÷ 35°C Storage and transport temperature 5°C ÷ 40 °C 3.2.7. Applications For the generators of the PLINIUS series, Claind provides its customers with two pressure control units: • 433.30.Z200.00: Single pressure regulator accessory • 433.30.Z210.00: Double pressure regulator accessory...
  • Page 7: Front View

    3.3. Generator elements 3.3.1. Front view TOUCH-SCREEN DISPLAY, screen with resistive touch-screen, implemented with a user-friendly graphic interface that indicates the operating and alarm conditions, and allows you to adjust the operating parameters;...
  • Page 8: Rear View

    3.3.2. Rear view COMPRESSED AIR AND NITROGEN OUTLETS, PNEUMATIC CONNECTION (G 1/2" female) for the line to be sent to the users; DRAIN, connection for the condensate drain line; Use the pipes to drain the condensate produced by conveying them into the collection tank or into a sewer drain. The condensation produced is water and does not contain pollutants;...
  • Page 9: Installation

    Installation 4.1. Installation Area Requirements 4.1.1. Environment The PLINIUS series generators have IP20 protection rating. • Do not install in areas exposed to rain, heat or high humidity; • Do not install in the area with explosives, flammable gases, solvents; •...
  • Page 10 4.2.2. Positioning The generators of PLINIUS series are equipped with four pivot wheels: it is therefore possible to accompany it with a push until it reaches the working point. The following layout describes the placement of the generator: Please note that the dimensions indicated (in cm) are the minimum to ensure proper operation of the PLINIUS series generators .
  • Page 11 No fan is required if hot air conveyed with pipes is to be exhausted to the outside. For this purpose, Claind provides its customers with a kit for conveying hot air. The kit is available with part number...
  • Page 12: Pneumatic Connections

    4.3. Pneumatic connections The operations to be performed are: • connection of drain pipes to the tank or to the sewer drain if provided; The user is responsible for asking local authorities if there are local safety regulations that are stricter than what is described in this manual. •...
  • Page 13: Electrical Connection

    4.4.1. Electrical connection The generator is equipped with: • IEC cable C19 – Schuko with a length of 2.5 m; It is necessary to prepare an adequate grip with the relative protections, the characteristics of which are shown below: • Fixed built-in socket CEE 7/3 "SCHUKO";...
  • Page 14: Uninstallation And Transport

    Uninstallation and transport 5.1. Uninstallation • If the gas production process is in operation, stop (Section 6.5. • turn off the generator using the main switch; • unplug the power cord from the electrical outlet; • depressurize the compressed air and nitrogen line downstream of the generator; •...
  • Page 15: Use

    6.1. Touch screen display Through the touch screen display located on the front of the generator, the user can interact with the generator, or give specific commands or view or set parameters. In particular, you can scroll (from now on SCROLL) your finger in four directions (from bottom to top and vice versa/from right to left and vice versa).
  • Page 16: First Start-Up

    In the event that the generator has been turned off incorrectly, a depressurization cycle will automatically start. The display shows the Claind logo for 5 seconds, after which it shows the main screen. In this condition, the generator is ready to accept the production start command (Section 6.4.
  • Page 17 6.4. Nitrogen production When the generator has finished the preparation phase (Section 6.3.) And the display shows the main screen you can start nitrogen production in the following way. Tap the START/STOP icon ( The production cycle will start and the following will appear in the status bar ( ): Production...
  • Page 18: Generator Shutdown

    6.5. Generator shutdown At any time you can stop the generator by tapping the START/STOP icon ( Depending on the phase in which it is located, the generator will immediately begin to depressurize, or will wait for the conclusion of the production cycle before carrying out depressurization. At the end of the depressurization, the following writing will appear in the status bar ( ): Off At this point there are two possible alternatives:...
  • Page 19 6.7. Viewing generator status During production, the main page of the display will show Production in the status bar ( ) and four customizable widgets ( To change the widgets displayed on the display, tap the widget you want to replace. You will be able to view the following objects: •...
  • Page 20 6.8. User Menu To access the user page tap the Settings icon. The Settings menu will appear, tap the user icon ( In the User Menu you can view the following subpages:...
  • Page 21: Maintenance Page

    6.8.1. User Page On the "User" page you can set: 1. Automatic recovery (flag): if, due to sudden causes, the supply of the power required to the generator is interrupted, this option allows you to restart the last operating state, once the power is restored;...
  • Page 22: Threshold Setting

    6.8.4 Page Display The "Display" page is used to set the following parameters: 1. Language: choice available between Italian and English; 2. Brightness: allows you to change the backlight level of the display. 6.8.5. Date and Time Page The "Date and time" page offers the possibility to set the following parameters from the "+" and "-" increment buttons: 1.
  • Page 23: Troubleshooting

    Troubleshooting 7.1. Notices With the event of a new alert the buzzer sounds and on the display, instead of the default icon, the icon corresponding to the triggering event with a yellow background is presented. Tapping on the icon silences the buzzer and shows the corresponding warning page with the active check handle.
  • Page 24: List Of Alerts

    7.1.1. List of Alerts The warnings that may occur are as follows: ICON NOTICE CAUSE RESET ALERT The nitrogen pressure When the nitrogen pressure measurement is lower than measurement is 0.1 bar Minimum nitrogen pressure the "Minimum nitrogen higher than the "Minimum pressure"...
  • Page 25: Alarm List

    7.2. Alarms With the event of a new alarm, the generator changes the production / stand-by status to stop, the buzzer sounds and on the display, instead of the default icon, the icon corresponding to the triggering event with a red background is presented.
  • Page 26 7.3. Historical management Scrolling through the pages in the alerts / alarms menu, the one relating to the history is displayed, which lists in descending chronological order certain events manifested in the generator. You can scroll to scroll through the pages and view past records or delete the entire list by tapping the X button at the bottom right.
  • Page 27: Maintenance Schedule

    ("Normal" condition). The hours indicated may increase ("Eco" condition) or decrease ("Heavy" condition) depending on the load level calculated by the generator. 8.1. PLINIUS N30-1, PLINIUS N30-1 UHP Part Number Description...
  • Page 28 8.2. PLINIUS 45-1 Part Number Description 2000h 4000h 6000h 8000h 10000h 12000h 14000h 16000h SUCTION FILTER R05390211 ELEMENT COMPRESSED AIR R063438 FILTER CARTRIDGE MAINTENANCE KIT R062D01Z021 FOR CHECK VALVE DAMPING FEET KIT (3 R0539024 PIECES) DRAIN SOLENOID R054A0004121 VALVE SILENCER 1/2" G R061040 MALE R0539023...
  • Page 29 8.3. PLINIUS N60-1 Part Number Description 2000h 4000h 6000h 8000h 10000h 12000h 14000h 16000h SUCTION FILTER R063435 CARTRIDGE COMPRESSED AIR R063438 FILTER CARTRIDGE MAINTENANCE KIT R062D01Z021 FOR CHECK VALVE DAMPING FEET KIT (4 R08707000620 PIECES) DRAIN SOLENOID R054A0004121 VALVE SILENCER 1/2" G R061040 MALE 436.97.0007.00 POLYAMIDE HOSES...
  • Page 30: Warranty

    24 MONTHS from the date of installation, but NO LATER than 26 MONTHS from the date of shipment. The warranty includes Material Cost and Labor Cost. The guarantee is EX CLAIND FACTORY and therefore does not include any Exit Cost (Call Right) of the technicians to reach the customer's site.
  • Page 31: Declaration Of Conformity

    10. Declaration of conformity...
  • Page 32: Maintenance Booklet

    11. Maintenance booklet MAINTENANCE BOOKLET NITROGEN GENERATOR PLINIUS N Generator Maintenance Data Operation description working hours counter hours...
  • Page 33: Modbus

    12. Modbus 12.1.Modbus metrics Address Dimension Access Register MeasurementUnit Modbus Register 40000 2 RW Alarms Bit register 40001 2 RW Warnings Bit register 40002 2 RW Maintenance counters Bit register 40003 2 RW Automatic Restart Bool 40004 2 RW Wrong turnoff warning Bool 40048 2 RW...
  • Page 34 12.2. Modbus enum Bit registers Register Value Description Alarms Max air pressure Alarms Fan not working Warnings Min nitrogen pressure Warnings Min air pressure Warnings Wrong shutdown Warnings Default data Warnings C4Y communication Compressor Maintenance counters maintenance Maintenance counters Filters maintenance Enum Register Value...
  • Page 35: Notes

    13. Notes...
  • Page 36 072C005321 UM PLINIUS N en 0...

This manual is also suitable for:

Plinius n45-1Plinius n60-1

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