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A-PLUS AUTOMATION PEGIC GP 300 RT Operating Manual

Circular cut-off saws for wood, aluminium profiles and pvc
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Operating manual, safety indications, spare parts
GP 300 RT - GP 350 RT
Circular cut-off saws for wood,
aluminium profiles and PVC
A-Plus Automation srl
Via Selva, 23/25 - 47122 FORLÌ (FC) ITALY
Tel. +39-0543-481142
e-mail: info@a-plusautomation.com - www.a-plusautomation.com
01/01/2014
Edition
2
nd
[
]
preliminary

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  • Page 1 Operating manual, safety indications, spare parts GP 300 RT - GP 350 RT Circular cut-off saws for wood, aluminium profiles and PVC A-Plus Automation srl Via Selva, 23/25 - 47122 FORLÌ (FC) ITALY Tel. +39-0543-481142 e-mail: info@a-plusautomation.com - www.a-plusautomation.com 01/01/2014...
  • Page 3 INDEX 1. GENERAL INFORMATION ..........5 4. ADJUSTMENTS .............. 17 1.1. Foreword ..............5 4.1. Stop rods ..............17 1.2. Declaration ..............5 4.2. Drop-leaf sliding stop ..........17 1.3. Warranty ............... 5 4.3. Optional equipments ..........18 1.4. Identification ..............6 4.3.1.
  • Page 4 QUICK GUIDE - BLADE ASSEMBLY AND/OR REPLACEMENT BLADE ASSEMBLY AND/OR REPLACEMENT WARNING: remove the plug from the power socket and wear cut-resistant gloves before performing this operation. WARNING: Choose the appropriate blade according to the type of material to be cut (wood, aluminum or PVC). Raise the saw/motor arm to the hold position (lifted) until it connects with the non-return latch.

  • Page 5: General Information

    GENERAL INFORMATION A-Plus Automation srl shall not be held responsible for any damage resulting from use not described in this manual or from improperly performed maintenance. All rights reserved to A-Plus Automation srl. This manual is an integral part of the product and all data, descriptions and illustrations in this booklet may be subject to change.
  • Page 6 Rotational direction plate GP 350 RT GP 300 RT 1.5. Communications For any written or telephone correspondence requirements with your local dealer or with A-Plus Automation srl regarding the machine, you must provide the following information: • • machine model description of any defect found •...
  • Page 7 DESCRIPTION OF THE MACHINE AND SPECIFICATIONS 2.1. Forseen use of the machine and contraindications The machine is intended for professional use and has been designed to perform cutting operations on semi-finished wood and materials with similar physical characteristics. Equipped with a vice and carbide blade, it is suitable for cutting plastics (PVC), aluminium and light alloys.

  • Page 8: Safety Instructions

    work with good lighting. Do not use the machine in the vicinity of flammable liquids or gas. Tool selection: do not use tools that are weak in strength or for purposes and work for which they are not designed. Keep tools sharp and clean at all times.
  • Page 9 WARNING: Do not use the machine if the blade guard is not working properly, in which case contact the A-Plus Automation service. 2.6.1. Hazardous areas and safety deliverie...

  • Page 10: Technical Features

    2.8. Acoustic examination The machines are equipped with steel blades with widia teeth. • the machine is not installed on anti-vibration surfaces • the machine is not equipped with sound-proof panels • the machine is not equipped with particular external devices for controlling noise •...

  • Page 11: Main Parts Of The Machine

    2.11. Main parts of the machine 8. Basement 17. Handgrip with non-release enabling button (man 9. Rotating table present function) 10. Saw/motor-carrying arm 11. Resting fences 12. Blade 13. Blade guard 14. Grip 15. Motor 16. Pneumatic vise GP 350 RT IMAGE 2-1 GP 300 RT IMAGE 2-1...

  • Page 12: Overall Dimensions

    2.12. Overall dimensions IMAGE 2-3 IMAGE 2-4 Tab. 2-4 GP 300 RT 820mm 750mm 500mm Tab. 2-5 GP 350 RT 820mm 750mm 530mm Note: the dimension C is to be considered with saw/motor carrying arm in lower position...
  • Page 13 2.13. Explanation of symbols and their location Read carefully the instructions before use B -. Use of face mask is mandatory Use of safety glasses is mandatory The use of ear muffs is mandatory The use of gloves is mandatory Blade rotation direction Warning symbols appear on the machine: follow them carefully, otherwise you risk serious injury.

  • Page 14: Installation

    INSTALLATION All machines are thoroughly tested in the factory. They are shipped fully assembled in perfect conditions and do not need to be completed in any way by the user. Any damages found on the machines must be immediately notified to the transporter. Also check if all standard and optional accessories, as written on the accompanying transport bill, are available.
  • Page 15 3.2. Positioning We suggest to position the machine in the middle of a working bench having a height of approx. 80 cm with a flat surface of at least 70 x 100 cm. Find an area with sufficient light and space around it to allow cutting the workpieces. The machine needs no particular levelling operation, provided the bench surface where it is laid is regular.

  • Page 16: Electric Connection

    3.3. Electric connection Before connecting the machine to the mains, make sure that the voltage of the motor, as indicated on the motor label, coincides with the voltage of the mains. Make the connection by inserting the plug 1 in a socket as per fig. 3-4 or in a cable extension. WARNING: If the use of extension cords is necessary, check that the cross-section of the cords is suitable to withstand the in- tensity of current drawn by the machine.
  • Page 17 ADJUSTMENTS 4.1. Stop rods This device is used as reference stop for cutting various pieces having the same length and can be indistinctly mounted on the left or on the right side of the machine. Insert the longer rod (Ø 12 mm) in the hole made in the the rear part of the fence side and tighten the knob 7 (fig. 4-1) on the rear side.
  • Page 18 4.3. Optional equipments 4.3.1. Manual vise Mount the T-fence 10 on the basement on the right or left side according to your requirements, by tightening the screws supplied by means of the wrench 11 after inserting a shim washer between the two elements (fig. 4-3). Insert the vise in the fence previously mounted, position it as close as possible to the blade cutting edge and lock with the handle 12 (fig.
  • Page 19 4.3.2. Pneumatic vise Insert the vice assembly in the T-guide on the front of the front of the basament and position it as close as close as possible to the blade cutting edge. Lock the vice by the handle 61 (fig. 4-7). Loosen the screw 62, adjust the pressor 63 by positioning it at 0,2 - 0,3 mm from the workpiece and relock the screw 62.
  • Page 20 4.3.3. Fence extension This device enables to increase in length the surface of the fence, when you need to cut very long pieces; it can be mounted on either right or left side of the machine. Insert the extension 16 in the fence by using the two centering pins 17 (fig. 4-8) and tighten the screw in the rear by means of the wrench 18 (fig.
  • Page 21 4.4. Cutting angle of the rotating table The rotating table can be turned to the right or to the left on 4 fixed positions: 15° 22,30° 30° 45°, and on central position at 90°. The table can be unlocked for adjusting it to the above angles by turning clockwise or counterclockwise the grip 22 (fig. 4-10) until you understand the table is unlocked, then rotate by pulling the 22 to the right or to the left.

  • Page 22: Specifications

    9.1. GPS Suction Base 4.4.1. Safety Directions. This accessory needs the third wire for ground connection. Headphones: as indicated, use headphones for work that generates high noise.ù Environmental conditions: do not expose the machine to rain. Do not use the machine in humid or wet environments. Always work with good lighting:Do not use the machine near flammable liquids or gas.
  • Page 23 4.4.3. Electrical connection Before connecting the machine to the mains, make sure that the motor voltage corresponds to the voltage of the power line. In the bench with three-phase motor, check if the connection is correct (when turning on the power, the bag inflates) possibly reverse two phase wires.
  • Page 24 WARNING: OPERATIONS TO BE CARRIED OUT WITH ENGINE OFF AND PLUG DISCONNECTED FROM POWER OUTLET 4.4.9. Parts and service For any maintenance, it is recommended to contact A-Plus Automation srl directly.
  • Page 25 Interruttore Motore Asincrono Monofase Tripolare Rete 230 V ac FASE Comune Terra Fase NEUTRO Avvio TERRA Controllo ON/OFF Motore Monofase Title: A-PLUS AUTOMATION SRL Number: Revision: Date: 21-Jun_2013 Time: 11:45:23 Size: Sheet: File: Motore TRIFASE Motore Asincrono Trifase Interruttore Rete 380 V ac...
  • Page 26 5.1. Cutting operation (version without retained consent button) Secure the material to be cut firmly on the work base by holding it against the support rows with one hand or with the vice so that it does not move during cutting (see Figure 5-2-1). Press the green switch 33 (Figure 5-2) located on the handle, wait for the motor to reach its speed after about 2 seconds.
  • Page 27 BLADE ASSEMBLY AND/OR REPLACEMENT WARNING: Remove the plug from the power socket and wear cut-resistant gloves before performing this operation. WARNING: Choose the appropriate blade according to the type of material to be cut (wood, aluminum or PVC). Raise the saw/motor arm to the hold position (lifted) until it connects with the non-return latch. Using a pair of pliers, remove the clip from the fork 43 (fig.

  • Page 28: Safety Devices

    SAFETY DEVICES WARNING: during the use of the machine never remove the safety devices and always check if they are efficient. 1. The saw/motor-carrying arm is held in resting position, lifted, by a special spring-loaded cylinder . 2. In resting position the blade is fully covered by its safety guard and is gradually uncovered when it is lowered for cutting. 3.
  • Page 29 IMAGE 8-1 IMAGE 8-2 IMAGE 8-3 IMAGE 8-4 IMAGE 8-5...
  • Page 30 8.2. Replacing the arm-releasing cable If, when pulling the lever 31 (fig. 8-6) for lowering the saw/motor arm this does not lower, it means that the release cable is broken. For replacing the cable, loosen the piece 55 (fig. 8-7), take out the broken cable. Mount the new cable in the same order shown in the scheme on fig.
  • Page 31 8.3. Adjustments 8.3.1. Blade cutting capacity If the cutting capacity decreases due to the blade wear or to the various sharpenings, it is necessary to intervene on the adjusting screw 57 after loosening the counternut 58 (fig. 8-10) WARNING: After this adjustment has been made and before starting the blade, make sure that when this is in the fully lowered position it is unable to touch the rotation table section 2.9 page 10) IMAGE 8-10 8.3.2.
  • Page 32 INCONVENIENTS, CAUSES AND SOLUTIONS Each machine is assembled and scrupulously tested in the factory before shipment and will very diffcultly be subject to failure or breakdown. However, we offer below a summary of the main causes of verifiable faults and the corresponding measures needed to remedy them.

  • Page 33: Spare Parts Table

    10. SPARE PARTS TABLE...
  • Page 36 A-Plus Automation srl Via Selva, 23/25 47122 FORLÌ (FC) ITALY Tel. +39-0543-481142 e-mail: info@a-plusautomation.com - www.a-plusautomation.com...

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Pegic gp 350 rt

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