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A-PLUS AUTOMATION T2 Series Instruction Handbook Manual

Double mitre saw
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T2xxx
Double Mitre Saw
INSTRUCTION HANDBOOK
A-PLUS AUTOMATION s.r.l.
Via Selva, 23/25 - 47122 Forlì - Italy
Tel. +39-0543-481142 - Fax +39-0543-480770
info@a-plusautomation.com - www.a-plusautomation.com

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  • Page 1 T2xxx Double Mitre Saw INSTRUCTION HANDBOOK A-PLUS AUTOMATION s.r.l. Via Selva, 23/25 - 47122 Forlì - Italy Tel. +39-0543-481142 - Fax +39-0543-480770 info@a-plusautomation.com - www.a-plusautomation.com...

  • Page 2: Table Of Contents

    T2300-T2350-T2400-T2450 Double Mitre Saw Table of Contents GENERAL INFORMATION ................ 4 MACHINE DESCRIPTION ................ 6 INSTALLATION ..................15 FUNCTIONING ..................30 MAINTENANCE ..................33 DIAGNOSTICS ..................35 SPARE PARTS ................... 35 DEMOLITION .................... 36 10. ATTACHMENTS ..................36...
  • Page 3 Double Mitre Saw T2300-T2350-T2400 - T2450...

  • Page 4: General Information

    • Pneumatic parts - 12 months • Electrical and Electronic parts - 12 months The warrant does not include sending technical staff. The repair will be performed at A-Plus Automation's facility and the freight of shipment will be entirely charged to the Customer.
  • Page 5 Double Mitre Saw T2300-T2350-T2400 - T2450 As well as adopting an appropriate utilization technique, the recipients of the information must read and strictly apply them. This information is supplied by the manufacturer in its own language (Italian) and may be translated into other languages to satisfy statutory and/or sales needs.

  • Page 6: Machine Description

    T2300-T2350-T2400-T2450 Double Mitre Saw 2. MACHINE DESCRIPTION WORKING PRINCIPLE The Double Mitre Saw, model T2xxx, is a vertical descent saw with blades at 45 degrees. It has been realized for cutting frames for pictures , furniture, windows and chassis of all kinds. The blades descent is controlled by a pneumatic system that clamps the mouldings on the working bench by means of 4 clamps.
  • Page 7 Double Mitre Saw T2300-T2350-T2400 - T2450 SURROUNDING CONDITIONS The machine does not need special surrounding conditions. It has to be installed inside an industrial building, lit, aired and with a compact and flat floor. The admitted temperatures go from 5° to 40° C, with an humidity not higher than 50% at 40°...
  • Page 8 T2300-T2350-T2400-T2450 Double Mitre Saw Table 2.9 A - Data and Characteristics Length of right working bench extension 1200 mm Length of left working bench extension 1200 mm Working bench length 800 mm Working bench height (from the floor) 950 mm Motors power n.2 1.5 kW Max revolutions per minute...
  • Page 9 Double Mitre Saw T2300-T2350-T2400 - T2450 2.11 EQUIPEMENT The following equipment rare applied to machinery produced in series. Possible special supplies could therefore ask different accessories described. 2.11.1 STANDARD EQUIPEMENT The machine is supplied complete with: • N.1 Allen wrenches set (3/4/5/6 mm) •...
  • Page 10 T2300-T2350-T2400-T2450 Double Mitre Saw SAFETY GENERAL WARNINGS • The manufacturer, during the design and manufacturing stages, has paid special attention to the aspects that might jeopardize the safety and health of the personnel that operates the machinery. As well as the compliance with current regulation on the matter, the manufacturer has adopted all the “rules of good craftsmanship”.
  • Page 11 Double Mitre Saw T2300-T2350-T2400 - T2450 A: Working Area- B: Dangerous Zones Picture 3.4.A - Working area and dangerous zones PROTECTION DEVICES The machine is equipped with adequate protections for persons exposed to the risks due to the of mobile elements of transmission (blades, pulleys, belts, etc.…), or mobile members taking part in working (blades) or ejection of wooden pieces, chips, or dust.
  • Page 12 To take vision of plates or adhesive signs location, consult the Fig.10.2 -E Table 3.10 A- Types of plates Metal Plate concerning machine characteristics Metal Plate concerning electrical equipment A-Plus Automation s.r.l. Selva, 23/25 Forlì ITALY Via Selva, 23/25 - Forlì ITALY...
  • Page 13 Double Mitre Saw T2300-T2350-T2400 - T2450 Metal Plate concerning blades rotation Adhesive sign concerning electric supply ATTENTION: Only technicians can open the panels and maneuvering and repairs Adhesive sign concerning the instructions observance. Adhesive sign concerning power supply. Adhesive sign concerning the entrance area of power supply ELECTRICAL HAZARD...
  • Page 14 T2300-T2350-T2400-T2450 Double Mitre Saw Adhesive sign concer ning anti-accidental Adhesive sign concer ning anti-accidental equipment (headphones use). equipment (gloves use). Adhesive sign concerning fingers crushing. Adhesive sign concerning right behaviour about adhesive sign concerning identification of machine lubrication. model Adhesive sign concer ning anti-accidental Adhesive sign concerning right behaviour about equipment (glasses use).

  • Page 15: Installation

    Double Mitre Saw T2300-T2350-T2400 - T2450 4. INSTALLATION SHIPPING AND HANDLING The shipment must be effected by professionally qualified personnel. The machine has to be shipped in a safe way to avoid any damage to its parts. • All the protections, guard devices and wicket-gates must be properly closed and clamped. •...
  • Page 16 T2300-T2350-T2400-T2450 Double Mitre Saw Picture 4.3 A – minimum distances (expressed in mm) for the installation A= Container of pieces still to be worked B= Container of already worked pieces To answer to the characteristics of accuracy and balance, the double mitre saws must be positioned on a compact concrete foundation in reinforced cement.
  • Page 17 Double Mitre Saw T2300-T2350-T2400 - T2450 • Perforate the floor in correspondence of machine base. • Fasten the machine on the ground using n. 4 screws M8x50. • Position on the machine the 2 suction holes B of picture 4.5 and fasten them by means of the provided screws. •...
  • Page 18 T2300-T2350-T2400-T2450 Double Mitre Saw • 1. The padlockable reducer-lubricator filter (B) picture 4.6.1.A • 2. The pressure regulator of vertical clamps cylinders (C) picture 4.6.1.A • 3. The flux regulator for increasing or reducing the speed of blades (A) descent or ascent. Connect the compressed-air pipe with the reducer lubricator filter using the fast clutch fitting supplied (or a similar one suitable to the system).
  • Page 19 Double Mitre Saw T2300-T2350-T2400 - T2450 .6.2 ELECTRIC SYSTEM The machine electric connection is realized under customer’s responsability and care. To electrically connect the machine to the electrical installation use the cable for this purpose "A" see picture 4.6.2 The machine must be connected to the electric line, considering: •...
  • Page 20 T2300-T2350-T2400-T2450 Double Mitre Saw PRELIMINARY CONTROLS The Machine preliminary operations before the 1 starting, must be executed by a technician charged by the customer. Before machine’s setting at work, it is necessary to execute certain verifications and checks to prevent mistakes or accidents during setting at works step.
  • Page 21 Double Mitre Saw T2300-T2350-T2400 - T2450 ADJUSTMENTS Being the machine tested in manufacturer premises, the user must only execute the following adjustments: 4.8.1 ADJUSTMENT OF BLADES DESCENT SPEED The user can adjust, according to the material to be cut, the blades descent speed. To operate this adjustment, use the flow governor placed on machine’s left side (see picture 4.8) •...
  • Page 22 T2300-T2350-T2400-T2450 Double Mitre Saw Once finished above test, operate as follows: • Press the “D” red emergency button (see picture 4.8.2)-located on machine’s top right side- to stop the motors • Turn counter clockwise the main switch located on machine’s right side until reaching position 0 (see picture 4.7.1) •...
  • Page 23 Double Mitre Saw T2300-T2350-T2400 - T2450 • Loosen the handle (see picture 4.8.3 part. B) of every single clamping cylinder positioning it in the desired spot. • Tighten the handles (picture 4.8.3 part. B) to fasten the chosen positions Picture 4.8.3 •...
  • Page 24 T2300-T2350-T2400-T2450 Double Mitre Saw Gauging scale Retractable stop Fixed stop Picture 4.8.4 • Shift the “B” stop until reaching the desired distance • Tighten the “C” knobs once reached the desired spot.
  • Page 25 Double Mitre Saw T2300-T2350-T2400 - T2450 4.8.5 SETTING OF THE BLADES 4.8.5.1 CONTROL OF THE VERTICAL ANGLE OF THE BLADES To adjust the vertical angle of the blades, proceed as follows: 1. Open the access cover to the blades and place a dial gauge against the side of the blade so that the upper and lower parts can be checked (ensure that at least 200 mm of vertical travel is...
  • Page 26 The setting of the blades should only be carried out by specialised personnel who have been previously trained by A-Plus Automation. Whilst adjusting the angle of the blades a variation of the space will occur at the apex of the blades.
  • Page 27 Double Mitre Saw T2300-T2350-T2400 - T2450 • Picture 4.8.5.4 • Clean the working area • Use a 27mm fork spanner to stop the blade rotation (A) • Picture 4.8.5.4.A • Unscrew using the 6mm hexagonal spanner 6 the two screws M8 that operate the stop flange-blade-pulley shaft (C) –see picture 4.8.5.4.A Draw our the flange and the 2 M8 screws Draw out the blade...
  • Page 28 T2300-T2350-T2400-T2450 Double Mitre Saw Picture 4.8.5.4.B Control the sense of rotation of the blades: • anticlockwise for the blade on the right of the operator • clockwise for the blade on the left of the operator Check that the sense of rotation of the blade coincides with the sense of rotation that is etched on its side.
  • Page 29 Double Mitre Saw T2300-T2350-T2400 - T2450 • Press simultaneously the 2 “B” push buttons to operate the cut by lowering the blades and keep them pressed until reaching the end of the stroke Picture 4.9.2 • Release the buttons to lift up the blades group •...

  • Page 30: Functioning

    T2300-T2350-T2400-T2450 Double Mitre Saw 5. FUNCTIONING USERS The machine has been projected to be used by only one operator. The staff assigned to operate with the machine, must be in possession (or acquire through an adequate training) the requirements indicated here below, and, in addition, to have the knowledge of this handbook and of every information concerning safety: •...
  • Page 31 Double Mitre Saw T2300-T2350-T2400 - T2450 POWER UP To power up the machine proceed as follows: • 1- Pneumatic feeding of the machine • connect the compressed air pipe with the reducer-lubricator filter, indicated like B in the figure 5.3.A, using the fast clutch supplied or a fast clutch of a different type.
  • Page 32 T2300-T2350-T2400-T2450 Double Mitre Saw FUNCTIONING MODES After executing the machine’s setting at works is possible to use the machine in the manual mode: 1. Introduce the moulding to cut onto the working bench from left toward right 2. Adjust the position of the vertical clamping cylinders like indicated at step 4.8.1 in order to get a proper clamping of the moulding in position 3.

  • Page 33: Maintenance

    Double Mitre Saw T2300-T2350-T2400 - T2450 6. MAINTENANCE STATE OF MAINTENANCE Maintenance operations must be made with care to keep the machine in the state of isolation as described in par. 6.2 and 6.3. Actions to take should take into account the requirements described in the "STATE OF THE MACHINE"...
  • Page 34 EXTRAORDINARY MAINTENANCE Here below are listed the operations that need the intervention of A-Plus Automation Qualified Staff authorized from the Manufacturer (see paragraph 1.2) The extraordinary maintenance, includes interventions effected in case of exceptional events: •...

  • Page 35: Diagnostics

    Double Mitre Saw T2300-T2350-T2400 - T2450 Valves replacement a) isolation for maintenance: pneumatic cut-out switch opened main switch on position “0” Motor replacement a) isolation for maintenance: pneumatic cut-out switch opened main switch on position “0”» 7. DIAGNOSTICS SAFETY ADVICE The interventions must be executed by staff adequately instructed and must be followed any caution to avoid accidental starting and electric fulgurations.

  • Page 36: Demolition

    T2300-T2350-T2400-T2450 Double Mitre Saw SPARE PARTS ORDERING Note: Be reminded that only a qualified technician can repair the machine. We recommend the intervention of Producer’s Center of Technical Assistance, which is disposable with qualified staff, proper equipment and tools, and with original spare parts. To order the above listed spare parts, send by fax/letter/Email (see chapter 7.3) the following data: •...
  • Page 37 Double Mitre Saw T2300-T2350-T2400 - T2450 ATTACHMENT A – MACHINE OVERALL DIMENSIONS...
  • Page 38 T2300-T2350-T2400-T2450 Double Mitre Saw ATTACHMENT B – MECHANIC SCHEMATICS - (PRELIMINARY)
  • Page 39 Double Mitre Saw T2300-T2350-T2400 - T2450...
  • Page 40 T2300-T2350-T2400-T2450 Double Mitre Saw...
  • Page 41 Double Mitre Saw T2300-T2350-T2400 - T2450...
  • Page 42 T2300-T2350-T2400-T2450 Double Mitre Saw...
  • Page 43 Double Mitre Saw T2300-T2350-T2400 - T2450 ATTACHMENT C – PNEUMATIC SCHEMATICS Ref. Description Main cylinder Air pressure regulator Vertical clamp cylinder Pressure switch Balance cylinder Air filter lubrificator Button Foot pedal Button Valve OR Valve Block valve Valve “AND” Valve “NOT” Valve Solenoid valve Valve...
  • Page 44 T2300-T2350-T2400-T2450 Double Mitre Saw ATTACHMENT D – ELECTRIC SCHEMATIC...
  • Page 45 Double Mitre Saw T2300-T2350-T2400 - T2450 ATTACHMENT E – PLATES DISLOCATION (PRELIMINARY)
  • Page 46 / www.a-plusautomation.com DICHIARAZIONE CE DI CONFORMITÀ 2006/42/CE (Allegato II parte A) Il sottoscritto, rappresentante il seguente fabbricante A-Plus Automation S.r.l. Costruttore Via Selva, 23/25, 47122 Forlì (FC) Italia Indirizzo ha incaricato la seguente persona autorizzata a costituire e conservare il fascicolo tecnico A-Plus Automation S.r.l.
  • Page 47 / www.a-plusautomation.com CE DECLARATION OF CONFORMITY 2006/42/CE (ATTACHED II part A) The undersigned, representing the following manufacturer A-Plus Automation S.r.l. Manufacturer Via Selva, 23/25, 47122 Forlì (FC) Italia Address has instructed the person authorized to compile and retain the technical file A-Plus Automation S.r.l.
  • Page 48 T2300-T2350-T2400-T2450 Double Mitre Saw...

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T2300T2350T2400T2450

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