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Dynisco LMI6000 Series Operating Manual

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VISCOSITY
PRESSURE
TEMPERATURE
POLYMER EVALUATION > LAB & QC TESTING > LMI6000
A NEW STANDARD FOR AUTOMATION, SAFETY, AND TEST CONSISTENCY
LMI6000 SERIES
MELT INDEXER WITH LIFT
OPERATING MANUAL

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  • Page 1 VISCOSITY PRESSURE TEMPERATURE POLYMER EVALUATION > LAB & QC TESTING > LMI6000 A NEW STANDARD FOR AUTOMATION, SAFETY, AND TEST CONSISTENCY LMI6000 SERIES MELT INDEXER WITH LIFT OPERATING MANUAL...

  • Page 2: Support Contact Information

    • Current version of instrument firmware and software (Power up unit, both shown on “Settings” screen.) BY INTERNET: Visit us at http://www.dynisco.com/ to get in contact with sales and aftermarket service professionals and to view supplementary resources regarding the specifications, operation and maintenance of this product.

  • Page 3: Document History

    The information provided herein is believed to be true and correct but no warranty is given as to its accuracy, completeness or fitness for use for any purpose. DYNISCO shall not be liable for any loss or damage arising from the failure to achieve a result by the application of any route, method or process that is recommended herein.

  • Page 4: Before You Begin

    LMI6000. This manual in no way supersedes that standard. P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...

  • Page 5: Table Of Contents

    SETTING A PISTON TRAVEL DISTANCE DURING MVR TESTING ....................39 WHAT TO KNOW BEFORE YOU RUN A TEST ............................40 PRE-TEST CHECKLIST ................................. 41 P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...
  • Page 6 THE METHOD C TEST ..................................69 GENERAL DESCRIPTION ................................70 CALCULATIONS, METHOD C ..............................70 TYPICAL MELT DENSITIES ................................. 71 CREATING A PROCEDURE C RECIPE ............................73 P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...
  • Page 7 AUTOCUTTER DOES NOT OPERATE ............................99 GLOSSARY OF TERMS ..................................100 APPENDIX I....................................... 103 APPENDIX II ..................................... 107 APPENDIX III..................................... 110 REPLACEMENT MICA INSULATORS ............................111 P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...

  • Page 8: Introduction

    A NEW STANDARD FOR AUTOMATION, SAFETY AND TEST CONSISTENCY INTRODUCTION SECTION 1: INTRODUCING THE LMI6000 P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...
  • Page 9 DYNISCO has found that charging a A flow rate test is a measure of a polymer’s mass consistent mass of material into the barrel flow rate (grams extruded in 10 minutes) using an (±0.1 grams) is the most critical factor in getting...

  • Page 10: Safety Summary

    Protective mats may be needed. DYNISCO recommends keeping hot piston rod and hot die in the chamber/barrel; this precludes someone picking it up inadvertently. Be sure to hold the piston by the top insulator.
  • Page 11 Your DYNISCO Lab Melt Flow Indexer contains high voltage inside the housing. DO NOT remove the housing or any part of its outer covers; there are no user serviceable parts inside. Service should only be done by a qualified DYNISCO Service Technician. Be sure the outlet used to power the indexer is properly grounded.
  • Page 12 • The LMI6000 will be operated in a flawless, functionally efficient condition and that the functional efficiency of the safety devices will be checked at regular intervals. • No modifications will be made to the component except by a DYNISCO service person. • The necessary personal protective equipment for the operation, maintenance, and service will be available and used by any personnel performing these functions.

  • Page 13: Specifications

    • Temperature range 5ºC to 40ºC, maximum R.H. of 80% at 30ºC. • Maximum operating altitude is 3,200 meters. • The area that it is located shall be free from vibrations. P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...

  • Page 14: Equipment Setup

    9. Check all parts and accessories against the packing list. It is recommended that the shipping container be saved in case you need to return the unit to our factory. P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...

  • Page 15: Bench Requirements And Placement

    To move to the left side of the machine, remove the screws holding the cleat to P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...

  • Page 16: Installing The Post

    To install weights into the lift system, the bucket must be lowered into the bottom position. This can be done by going to recipes screen and pressing the “Load Weight” button which is located on the right of the screen (See below). P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...
  • Page 17 The machine weight system is now configured. Note: Selecting incorrect weights or an incorrect number of weights will result in a malfunction of the weight system. P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...

  • Page 18: Instrument Overview

    A NEW STANDARD FOR AUTOMATION, SAFETY AND TEST CONSISTENCY INSTRUMENT OVERVIEW SECTION 1: INTRODUCING THE LMI6000 P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...

  • Page 19: Front View

    LMI SIDE VIEW USB AND ETHERNET CONNECTION PORTS On the right side of the LMI there are three USB ports and one Ethernet port. P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...

  • Page 20: Familiarize Yourself With The Piston Rod

    The critical features of the piston rod that allow you to determine its proper location are indicated below. RUN ZONE SECOND SCRIBE START RUN ZONE FIRST SCRIBE PREHEAT GUIDE BUSHING P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...

  • Page 21: Optional Digital Encoder

    DYNISCO Service Department. Tests using from one digital flag up to fifteen digital flags can be performed. The DYNISCO Encoder for Method B tests employs an encoder coupled to a precisely calibrated arm. The tip of this arm employs a hardened and ground tip for extra-long life.

  • Page 22: Optional Autocutter

    The autocutter can be enabled/disabled via the machine settings screen. (See page 28.) If the cutter is not working, see the troubleshooting section (Page 99). P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...

  • Page 23: Operations Guide

    A NEW STANDARD FOR AUTOMATION, SAFETY AND TEST CONSISTENCY OPERATIONS GUIDE SECTION 2: OPERATING THE LMI6000 P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...

  • Page 24: Instrument Operation

    To configure manager PIN, see below. Requires a unique PIN generated by a member of the DYNISCO Field Service FIELD SERVICE team that will reset once service is complete. Allows access to calibration and repair diagnostics menus.

  • Page 25: Resetting The Password

    A NEW STANDARD FOR AUTOMATION, SAFETY AND TEST CONSISTENCY RESETTING THE PASSWORD When the user has forgot their password, they first must contact DYNISCO customer service in order to obtain a field service password for the machine. Contact Dynisco Customer Service: https://www.dynisco.com/service-and-support/technical-support-request.cfm...

  • Page 26: Screen Icons

    AND TEST CONSISTENCY SCREEN ICONS The LMI6000 Series Melt Flow Indexer has an intuitive touch screen display in addition to ICON keys for ease of operation. A keyboard is also displayed when settings and values are to be entered. EXPAND Expands the menu bar to include text labels for each navigation button.

  • Page 27: Settings

    TEMPERATURE TRIM Calibrates encoder and RTD inputs (Field service only). CALIBRATION Lists the recent updates and changes to the machine software and firmware. CHANGE LOG P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...

  • Page 28: Application Version

    SERVICE KEY Current version of firmware on control board. FIRMWARE VERSION Used for linking device to Dynisco IOT (See cloud connectivity below). CLOUD KEY ID MACHINE SETTINGS P/N: 974982 | R E V : A | E C O : 54552 |...
  • Page 29 File path to be used to save test report when “Save to File” is set to SAVE TEST RESULT TO CLOUD Allows user to save test report to Dynisco’s IoT cloud storage. Expert mode is an option that allows the user to skip the instructions EXPERT MODE and animations in order to immediately start the test.
  • Page 30 The value of each weight in the weight stack with weight 1 being the bottommost weight ENABLE ADVANCED OPTIONS Adds a further set of options to assist with field service (requires Field Service permissions to enable). P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...

  • Page 31: Cloud Connectivity

    This data could be used to evaluate the benefits of a subscription during a trial • When consulting the factory, that data could be available for both troubleshooting or rheological issues • Allows DYNISCO to collect anonymous user data enabling us to support you better • Automatic Time and Location information SECURITY The LMI6000 leverages Microsoft Azure services.

  • Page 32: Registering For A Cloud Account

    REGISTERING FOR A CLOUD ACCOUNT Connect to iot.dynisco.com via a web browser and select the register link in the upper right corner. Fill out the form with your email and password and press the register button. You will receive an email asking to confirm your account.

  • Page 33: Regarding Weights, Local Gravity, And The Optional Scale

    In Manual mode, the user can enter location information to set a correction amount. Examples of these screens are below: AUTOMATIC MODE MANUAL MODE P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...
  • Page 34 Manual Print Format: Value Device/Protocol: PC Text format Access to these functions is only available when the scale is attached to a USB port. P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...

  • Page 35: Tooling Techniques

    A NEW STANDARD FOR AUTOMATION, SAFETY AND TEST CONSISTENCY TOOLING TECHNIQUES SECTION 2: OPERATING THE LMI6000 P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...

  • Page 36: Loading And Packing Material Into The Barrel

    Consult your national standard for guidance on this. DYNISCO recommends adjusting the charge weight as described in the next section. For high flow materials use of a high flow plug may be required. For repeatable data this must be consistent run to run.

  • Page 37: Weighing The Material Charge

    P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...

  • Page 38: Making The Cut

    • ASTM allows material to be purged by hand or using a larger weight. ISO allows preheat time to be increased. Be sure to document any changes made to the procedure so that consistent results will be achieved over time by different operators. P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...

  • Page 39: Setting A Piston Travel Distance During Mvr Testing

    P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...

  • Page 40: What To Know Before You Run A Test

    A NEW STANDARD FOR AUTOMATION, SAFETY AND TEST CONSISTENCY WHAT TO KNOW BEFORE YOU RUN A TEST SECTION 3: TESTING WITH THE LMI6000 P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...

  • Page 41: Pre-Test Checklist

    TEST METHOD A: DETERMINING MELT FLOW RATE This test is referred to as Procedure A by the ASTM. DYNISCO has historically referred to this test as Method A. Because this test is the mass measurement method it is also sometimes called the “cut-and-weigh” method Measurement given in g/10min.

  • Page 42: Test History

    In order to save a test to the LMI’s test history, you must hit the ‘Send Data’ button at the end of the test. P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...

  • Page 43: The Method A Test

    A NEW STANDARD FOR AUTOMATION, SAFETY AND TEST CONSISTENCY THE METHOD A TEST SECTION 3: TESTING WITH THE LMI6000 P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...

  • Page 44: General Description

    Recipe screen and pressing the “New” button. Upon pressing the “New” button, the following recipe menu (lower right) will appear. P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...
  • Page 45 The LMI is now ready to run the test. When you turn on the machine, the last recipe run will be loaded into memory and the barrel will heat to its setpoint. P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...

  • Page 46: Starting The Test

    AND TEST CONSISTENCY STARTING THE TEST Press the Run Recipe button, and the screen below will appear. DIRECTION OF TEMPERATURE ADJUSTMENT BARREL TEMPERATURE COUNTDOWN TIMER P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...

  • Page 47: Loading The Sample

    LMI. PREHEAT Press the screen again when this is complete. The Preheat time will be displayed on the screen as shown below: P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...
  • Page 48 A NEW STANDARD FOR AUTOMATION, SAFETY AND TEST CONSISTENCY P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...

  • Page 49: Collect Samples

    For each sample cut, the LMI will either cut (or prompt the user to cut) the sample after the sample time interval has elapsed. Ensure that the samples are moved away from the landing area, so samples don’t fuse together. P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...

  • Page 50: Results

    (the printed page icon). The scale will insert the weight into the currently selected text field. P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...
  • Page 51 LMI, a report will be generated and stored on the flash drive. If cloud connectivity is enabled, the data will also be sent to the cloud, accessible via DYNISCO’s cloud platform. Next perform the steps outlined in the section titled “AFTER A TEST” on page 90.

  • Page 52: The Method A/B Test

    A NEW STANDARD FOR AUTOMATION, SAFETY AND TEST CONSISTENCY THE METHOD A/B TEST SECTION 3: TESTING WITH THE LMI6000 P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...

  • Page 53: General Description

    See term definitions above. πLR This apparent melt density definition forces the two test methods to agree. DYNISCO recommends taking an average of apparent melt densities from at least 5 separate A/B tests on representative samples of polymer. This average apparent melt density can then be used for Method B tests to get Method A values without having to make cuts! It is called an “apparent melt density”...

  • Page 54: Creating A Procedure A/B Recipe

    This is accomplished by going to the Recipe screen and pressing the “New Recipe” button. Upon pressing the “New Recipe” button, the following screen will appear: P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...
  • Page 55 The LMI is now ready to run the test. When you turn on the machine, the last recipe run will be loaded into memory and the barrel will heat to its setpoint. P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...

  • Page 56: Starting The Test

    Once the LMI is at the setpoint temperature, a 15 minute count-down timer will start. Ensure that the piston and die are in the unit. After this timer expires, the LMI will be ready to load with material as shown below: P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...

  • Page 57: Loading The Sample

    PREHEAT Press the screen again when this is complete. The Preheat time will be displayed on the screen as shown below: P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...

  • Page 58: Collect Samples

    Note that there are two results screens, one displaying the A portion of the test and one displaying the B portion. P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...

  • Page 59: Weigh The Samples

    LMI, a report will be generated and stored on the flash drive. If cloud connectivity is enabled, the data will also be sent to the cloud, accessible via DYNISCO’s cloud platform. Next perform the steps outlined in the section titled “AFTER A TEST” on page 90.

  • Page 60: The Method B Test

    A NEW STANDARD FOR AUTOMATION, SAFETY AND TEST CONSISTENCY THE METHOD B TEST SECTION 3: TESTING WITH THE LMI6000 P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...

  • Page 61: General Description

    Notice that apparent melt density is a function of temperature. In general, the solid-state density is a very poor estimate of the melt density and should not be used. P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...

  • Page 62: Typical Melt Densities

    Flow Rate (MVR) in ml/10 min. To relate the results of a Method B test to Method A, the apparent melt density must be known. P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...
  • Page 63 With all DYNISCO Systems flags, Method A and B start in the same place. Flags may be any length desired, and a test can have any number as long as the total distance of flags is no longer than the distance from the start point and where the piston would land on the top of the die (≈25.4mm).

  • Page 64: Creating A Procedure B Recipe

    This is accomplished by pressing to go to the Recipe screen and pressing the “New” button. Upon pressing the “New Recipe” button, the following screen will appear: P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...
  • Page 65 The LMI is now ready to run the test. When you turn on the machine, the last recipe run will be loaded into memory and the barrel will heat to its setpoint. P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...

  • Page 66: Starting The Test

    Once the LMI is at the setpoint temperature, a 15 minute count-down timer will start. Ensure that the piston and die are in the unit. After this timer expires, the LMI will be ready to load with material as shown below: P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...

  • Page 67: Loading The Sample

    PREHEAT Press the screen again when this is complete. The Preheat time will be displayed on the screen as shown below: P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...

  • Page 68: Collect Samples

    If cloud connectivity is enabled, the data will also be sent to the cloud, accessible via DYNISCO’s cloud platform. Next perform the steps outlined in the section titled “AFTER A TEST” on page 90.

  • Page 69: The Method C Test

    A NEW STANDARD FOR AUTOMATION, SAFETY AND TEST CONSISTENCY THE METHOD C TEST SECTION 3: TESTING WITH THE LMI6000 P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...

  • Page 70: General Description

    Notice that apparent melt density is a function of temperature. In general, the solid-state density is a very poor estimate of the melt density and should not be used. P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...

  • Page 71: Typical Melt Densities

    Flow Rate (MVR) in ml/10 min. To relate the results of a Method C test to Method A, the apparent melt density must be known. P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...
  • Page 72 In general, solid-state density is a very poor estimate of melt density and should not be used. P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...

  • Page 73: Creating A Procedure C Recipe

    A test is performed by running a recipe. You must create a recipe if one doesn’t already exist for the material to be tested. This is accomplished by pressing to go to the Recipe screen and pressing the “New” button. P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...
  • Page 74 A NEW STANDARD FOR AUTOMATION, SAFETY AND TEST CONSISTENCY Upon pressing the “New Recipe” button, the following screen will appear: P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...
  • Page 75 The LMI is now ready to run the test. When you turn on the machine, the last recipe run will be loaded into memory and the barrel will heat to its setpoint. P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...

  • Page 76: Starting The Test

    Once the LMI is at the setpoint temperature, a 15-minute count-down timer will start. Ensure that the piston and die are in the unit. After this timer expires, the LMI will be ready to load with material as shown below: P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...

  • Page 77: Loading The Sample

    (melt) stage. PREHEAT Press the screen again when this is complete. The Preheat time will be displayed on the screen as shown below: P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...

  • Page 78: Collect Samples

    If cloud connectivity is enabled, the data will also be sent to the cloud, accessible via DYNISCO’s cloud platform. The LMI will store the last 25 tests locally on the device.
  • Page 79 A NEW STANDARD FOR AUTOMATION, SAFETY AND TEST CONSISTENCY P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...

  • Page 80: The Method D Test

    A NEW STANDARD FOR AUTOMATION, SAFETY AND TEST CONSISTENCY THE METHOD D TEST SECTION 3: TESTING WITH THE LMI6000 P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...

  • Page 81: General Description

    ρ is the apparent melt density, in g/cc, obtained through A/B testing. is the time in seconds to traverse the Method B distance L. FRR FORMULA ������ = P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...

  • Page 82: Creating A Procedure D Recipe

    This is accomplished by going to the Recipe screen and pressing the “New Recipe” button. Upon pressing the “New Recipe” button, the following screen will appear: P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...
  • Page 83 The LMI is now ready to run the test. When you turn on the machine, the last recipe run will be loaded into memory and the barrel will heat to its setpoint. P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...

  • Page 84: Starting The Test

    Once the LMI is at the setpoint temperature, a 15-minute count-down timer will start. Ensure that the piston and die are in the unit. After this timer expires, the LMI will be ready to load with material as shown below: P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...

  • Page 85: Loading The Sample

    PREHEAT Press the screen again when this is complete. The Preheat time will be displayed on the screen as shown below: P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...

  • Page 86: Collect Samples

    After the final cut has been performed and the piston has traveled the total distance required in the test, the results screen will appear. The results screen outlined below: P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...

  • Page 87: Description Of Results

    If cloud connectivity is enabled, the data will also be sent to the cloud, accessible via DYNISCO’s cloud platform. Next perform the steps outlined in the section titled “AFTER A TEST” on page 90.

  • Page 88: Intrinsic Viscosity

    A NEW STANDARD FOR AUTOMATION, SAFETY AND TEST CONSISTENCY INTRINSIC VISCOSITY SECTION 3: TESTING WITH THE LMI6000 P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...
  • Page 89 Melt Index values. This is described in greater detail in the applications brief, “Correlating Melt Rheology of PET to Solution Intrinsic Viscosity” by J. Reilly and P. Limbach, available from DYNISCO on request. When a test temperature is set to 285C, intrinsic viscosity results will be displayed as show below: P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...

  • Page 90: Maintaining Your Lmi

    A NEW STANDARD FOR AUTOMATION, SAFETY AND TEST CONSISTENCY MAINTAINING YOUR LMI SECTION 4: MAINTAINING THE LMI6000 P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...

  • Page 91: After A Test

    Ensure the inside surface of the barrel is smooth and shiny when completely clean. P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...

  • Page 92: Cleaning Tough Polymer Residue With Solvents

    For materials that are extremely hard to clean (Polystyrene, EVA and elastomers, etc.) solvents may be required. Never use flammable solvents on a HOT barrel. In general, however, DYNISCO does not recommend using solvents for health, safety, and environmental reasons.

  • Page 93: Maintenance And Servicing

    (such as ASTM D1238.) DYNISCO recommends verification of calibration at least once a year to ensure that the instrument continues to meet the standard. Contact DYNISCO’s Field Service Department at (508) 541-9400 or contact your local Sales &...
  • Page 94 AND TEST CONSISTENCY ASK FOR HELP Call DYNISCO directly at (508) 541-9400 or visit www.dynisco.com and ask for technical support. To help us handle your questions as quickly as possible, have the following items ready before you call: • Instrument name and model number (on back panel) •...

  • Page 95: Additional Support

    A NEW STANDARD FOR AUTOMATION, SAFETY AND TEST CONSISTENCY ADDITIONAL SUPPORT SECTION 4: MAINTAINING THE LMI6000 P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...
  • Page 96 DIE / ORIFICE (HALF-DIE 4MM HEIGHT HALF DIAMETER) 0051- 46S ORIFICE (D1238 STAINLESS STEEL) 0051- 46SS ORIFICE (D3364, TUNGSTEN CARBIDE FOR PVC) (VINYL) 0051- 46V BRONZE BRUSH ROD (HANDLE) 0051- 47 P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...
  • Page 97 B0555 BARREL CLEANING PATCHES GP0103 1 bag (1,000 ea.) BARREL CLEANING PATCHES GP0104 1 bag (100 ea.) LOADING BEAKER GP0300 ORIFICE CLEANING BRUSH GP0310 P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...

  • Page 98: Support Vendors

    For example: Standard Material 1476 is a branched polyethylene with a MFR of 1.19 ± 0.01. As of 2013, cost was $870 / U.S. for 12 grams. P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...

  • Page 99: Troubleshooting

    • If it is making noise when the blade is not in contact with the barrel, then the gears might be binding. Contact DYNISCO Field Service. • If you wish to cut manually and the LMI doesn’t prompt you, verify that the Autocutter is disabled on the Machine settings screen.

  • Page 100: Glossary Of Terms

    A NEW STANDARD FOR AUTOMATION, SAFETY AND TEST CONSISTENCY GLOSSARY OF TERMS SECTION 5: APPENDICES P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...
  • Page 101 Like a Method B test, but uses a half-height die. This test is used for METHOD C materials that have a melt flow rate greater than 75 g/10 min. P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...
  • Page 102 The volume extruded in a 10-minute period is an MVI, in cm/10 min. Resistance Temperature Detector - A component that senses temperature and changes in temperature. P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...
  • Page 103 A NEW STANDARD FOR AUTOMATION, SAFETY AND TEST CONSISTENCY APPENDIX I SECTION 5: APPENDICES P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...
  • Page 104 5000gm [ WT5000L ] [265 / 12.5] POLYCHLOROTRIFLUOROETHYLENE Corrosion Resistant Hastelloy Barrel [4051-25HA] Hastelloy Piston Tip [0051-41H] Hastelloy Orifice ( .0825” ID x .315” L ) [0051-46H] P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...
  • Page 105 * ASTM Conditions above are identified by the currently recommended temperature in degrees Celsius, and load in Kg (designations are listed in brackets). ✝ DYNISCO part numbers for Required Weights & Items are listed in brackets. Dimensions are denoted in parentheses.
  • Page 106 ✝ In cases where more than one condition is listed for a polymer type not all conditions may be required for testing a particular grade of that polymer. Consult the material specification sheet or your supplier to determine the applicable test conditions for your specific material. P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...
  • Page 107 A NEW STANDARD FOR AUTOMATION, SAFETY AND TEST CONSISTENCY APPENDIX II SECTION 5: APPENDICES P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...
  • Page 108 A NEW STANDARD FOR AUTOMATION, SAFETY AND TEST CONSISTENCY APPENDIX II PISTON ASSY 0051-30 PATCH CLEANING ROD 0051-40 PALLETTE KNIFE 0051-53 CARBIDE ORIFICE 0051-46 BEAKER GP0300 LEVEL 0051-54 P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...
  • Page 109 TOOL RACK 6052-16 GO / NO-GO GAUGE 0051-55 ORIFICE REMOVER 0051-35 PIN VISE 0051-38 CLEANING ROD WITH BRUSH AND HANDLE 0051-47 FILL FUNNEL 0051-45 P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...
  • Page 110 A NEW STANDARD FOR AUTOMATION, SAFETY AND TEST CONSISTENCY APPENDIX III SECTION 5: APPENDICES P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...

  • Page 111: Replacement Mica Insulators

    The parts identified above can be replaced by the user. Exercise caution when replacing these parts. First turn off the unit, disconnect the power cable, and allow the unit to cool to room temperature before replacing. P/N: 974982 | R E V : A | E C O : 54552 | www.dynisco.com...

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