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Bartec PBM-200-A Installation Instructions Manual

Power entry kit for use with bartec psb, msb or hsb trace heaters
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PBM-200-A | PBM-200-A10
Installation Instructions
PBM-200-A | PBM-200-A10 Power entry kit
for up to 3 trace heaters
for use with BARTEC PSB, MSB or HSB trace heaters
Consignes d'installation
Kit de connexion PBM-200-A | PBM-200-A10
pour jusqu'à 3 câbles chauffants
de type BARTEC PSB, MSB ou HSB

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Summary of Contents for Bartec PBM-200-A

  • Page 1 PBM-200-A | PBM-200-A10 Installation Instructions PBM-200-A | PBM-200-A10 Power entry kit for up to 3 trace heaters for use with BARTEC PSB, MSB or HSB trace heaters Consignes d’installation Kit de connexion PBM-200-A | PBM-200-A10 pour jusqu’à 3 câbles chauffants...

  • Page 3: Table Of Contents

    Table of contents Safety Overview Compatibility Certifications / Approvals Technical data Trace heater specifications Kit contents Accessories End termination Spare parts Installation Required tools / equipment Cautions and warnings Unrolling the trace heater Installation on pipes Fastening Installation of the mounting stand Cable connection Wiring Installation of the end seal...

  • Page 4: Safety

    Installation Instructions Safety Sécurité For safe installation of the PBM-200-A | PBM-200-A10 Power entry kit Afin de garantir la sécurité lors de l’installation et de l’utilisation du Kit de the technical requirements and instructions given in this manual must be connexion PBM-200-A | PBM-200-A10, il est impératif de respecter les...

  • Page 5: Overview

    Overview This manual covers the installation and operation of the BARTEC PBM-200-A | PBM-200-A10 Power entry kit. The trace heating system uses a self-regulating trace heater. It features a temperature-dependent resistive heating element that regulates and limits the heat according to the ambient temperature. If the ambient temperature rises, the power output of the trace heater is reduced. This self-regulating property prevents overheating which would cause damage to the trace heater.

  • Page 6: Trace Heater Specifications

    NOTICE If you want to use plastic piping within your installation, contact your local BARTEC distributor for verification that the design does not exceed the maximum withstand temperature of the pipe material. Also, adjustments in heat loss calculations may be required.

  • Page 7: Kit Contents

    Top unit of the mounting stand Base unit of the mounting stand incl. sealing ring and lock nut Note that the illustrations might vary depending on whether you use the PBM-200-A or the PBM-200-A10 kit. 21-54P1-7D0003/B Notice Technical data subject to change without notice.

  • Page 8: Accessories

    PBM-200-A | PBM-200-A10 Installation Instructions Accessories The following accessories are available for the PBM-200-A | PBM-200-A10 Power entry kit. Glass cloth tape Catalog No.: GT-108 Order No.: 100306 for attaching self-regulating trace heaters on all Part No.: 02-5500-0047 pipes including stainless steel / required during preparation of power limiting trace heaters 1/2"...

  • Page 9: End Termination

    Small pipe adaptor Catalog No.: PBM-SPA Order No.: 436001 Adaptor for pipe diameters of less than 25 mm Part No.: 05-1105-0072 for use with PBM-200 kits. Electrically traced warning label English: Catalog No.: HTWL-US Warning label for trace heater circuits Order No.: 113550 Recommended: electrical warning label every 10 ft.

  • Page 10: Installation

    Required tools / equipment Cautions and warnings The following tools and equipment are required for installation of the WARNING PBM-200-A | PBM-200-A10 Power entry kit: Risk of fire or electrical shock. De-energize all power circuits before  Wire cutters  Utility knife installation or servicing.

  • Page 11: Installation On Pipes

     Use polyester adhesive tape or glass cloth tape that suits the ex- pected temperatures. ATTENTION  Preferably use BARTEC adhesive tapes.  Never use PVC electrical tape or self-adhesive tapes containing Risque de blessures et/ou de dommages matériels. Ne pas marcher PVC or VC.
  • Page 12 PBM-200-A | PBM-200-A10 Installation Instructions For 1 or 2 trace heater(s): For 3 trace heaters:  Pass the trace heater(s) through the base unit of the mounting  Pass the 3 trace heaters through the base unit of the mounting stand.
  • Page 13 Slide a trace heater grommet onto the trace heater(s) and into the  Slide the top unit of the mounting stand over the trace heater(s).  seal seat.  Slightly tighten the 4 fixing screws using a crosshead screwdriver. Slide a trace heater grommet into the free seal seats, if any. Do not tighten them fully yet to allow the trace heaters to be ...
  • Page 14 PBM-200-A | PBM-200-A10 Installation Instructions  Bend the trace heater and pull the heating element out of the Repeat steps 12-25 for all trace heaters. grounding braid.  Remove 5 3/4" (145 mm) of the outer jacket on the end of the trace heater.
  • Page 15  Remove 4 1/2" (115 mm) of the internal insulation jacket. Take Make a small cut over and under each bus wire. Take care not to  care not to damage the bus wires. damage the bus wires. Carefully make an incision into the edges of the heating element. ...
  • Page 16 PBM-200-A | PBM-200-A10 Installation Instructions  Remove any remaining heating element that sticks to the bus wires. CAUTION Risk of malfunction of the heating system. Before you continue, make sure that the bus wires are intact and not nicked or damaged.
  • Page 17  Carefully cut in a triangle (1/4” / 5 mm) between the bus wires. CAUTION Take care not to damage the bus wires. The silicone adhesive may cause irritation to skin and eyes. Avoid eye contact. Avoid repeated or prolonged skin contact. In case of contact with eyes, rinse with water and seek medical advice.

  • Page 18: Installation Of The Mounting Stand

    PBM-200-A | PBM-200-A10 Installation Instructions  Optional: Crimp a ferrule onto each of the bus wires. Not necessary  Now, tighten the 4 fixing screws of the top unit of the mounting at spring clamp terminals in power connection boxes.
  • Page 19  Install the pipe straps and tighten them firmly to affix the stand to the pipe. 21-54P1-7D0003/B Notice Technical data subject to change without notice. Page 17 / 25 06/2024-EHT-407487 No claims for damage arising from alternations, errors or misprints shall be allowed.

  • Page 20: Cable Connection

    PBM-200-A | PBM-200-A10 Installation Instructions Cable connection  Unscrew the lock nut of the top unit of the mounting stand.  Feed the prepared trace heater into the junction box.  Slide the junction box onto the top unit of the mounting stand.
  • Page 21 For powered connections refer to step 33 on page 20. For T-connections continue here (PBM-200-A only).  Use a Crouse Hinds Myers cap-off (catalog no. STC 2 - 3/4" or STAC 2 - 3/4") or approved equal kit to seal the power entry hole.
  • Page 22 Power supply cable: Service temperature at conductor must withstand a temperature of 85°C. AVIS L’entrée de conduit et de 3/4” pour PBM-200-A et de 1” pour PBM-200-A10. Câble d’alimentation: La température de service au niveau du conducteur doit resister à 85°C.

  • Page 23: Wiring

    Wiring  For wire connection at the spring clamp terminals, insert a small screwdriver into the screwdriver slot, then insert the wire.  Connect all wires as shown. Power connection wiring T-connection wiring L2 / N L2 / N 21-54P1-7D0003/B Notice Technical data subject to change without notice.

  • Page 24: Installation Of The End Seal

    PBM-200-A | PBM-200-A10 Installation Instructions  Mount the cover of the junction box and tighten the 4 fixing screws using a screwdriver. Installation of the end seal  Cut in a triangle (1/4″ / 5 mm) between the bus wires.

  • Page 25: Application Of The Pipe Insulation

     Slide the end seal over the end of the trace heater. CAUTION The silicone adhesive may cause irritation to skin and eyes. Avoid eye contact. Avoid repeated or prolonged skin contact. In case of contact with eyes, rinse with water and seek medical advice. ATTENTION La colle silicone peut irriter la peau et les yeux.

  • Page 26: Troubleshooting

    PBM-200-A | PBM-200-A10 Installation Instructions Troubleshooting Problem Possible cause Remedy Trace heater remains cold No power supply Check the power wiring for continuity to circuit breaker. Trace heater bus wires or power wiring not properly connected Connect the trace heater and power wires ac- cording to the installation instructions.

  • Page 27: Limited Product Warranty

    Scope BARTEC warrants that all BARTEC products and accessories that are the subject of this manual will be free from defects in materials and workman- ship from and after its date of purchase for a period of 12 (twelve) months.
  • Page 28 BARTEC GmbH Phone: +49 7931 597-0 BARTEC US Phone: +1 281 214-8542 Max-Eyth-Straße 16 Fax: +49 7931 597-499 650 Century Plaza Drive, Suite D120 Fax: +1 281 214-8547 97980 Bad Mergentheim info@bartec.com Houston, Texas 77073 sales@bartec.us Germany www.bartec.com www.bartec.us...

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Pbm-200-a10

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