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Cantek M412 Operations & Parts Manual

4-sided planer moulder
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Operations & Parts
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M412
4-Sided Planer Moulder
Please ensure you have your serial number available when contacting us for parts or service.
Cantek America Inc. | 1.888.982.2683 | Parts: sales@cantekamerica.com | Service: service@cantekamerica.com

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  • Page 1 Operations & Parts Manual www.cantekamerica.com M412 4-Sided Planer Moulder Please ensure you have your serial number available when contacting us for parts or service. Cantek America Inc. | 1.888.982.2683 | Parts: sales@cantekamerica.com | Service: service@cantekamerica.com...

  • Page 2: Safety Rules

    REMEMBER! Your personal safety is your responsibility. This machine was designed for certain applications only. CANTEK strongly recommends that this machine not be modified and/or used for any application other than that for which it was designed. This will avoid any danger to the operator. Before...

  • Page 3: Table Of Contents

    CONTENTS SAFETY RULES ......................... 1 SPECIF CATIONS & SAFETY RULES: M-412 4-SIDE PLANER (Three Phase) ..............A-1 M-410 4-SIDE PLANER (Three Phase) ..............A-2 M-410 4-SIDE PLANER (Single Phase) ..............A-3 DIAGRAM OF M-412/410 4-SIDE PLANER ............A-4 CUTTING TOOL SPECIFICATION ..............A-5 LOOSE PARTS FOR M-412/410 4-SIDE PLANER ..........
  • Page 4 CONTENTS MOTOR ......................... C-11 ADJUSTING CHAIN TENSION FOR TABLE WHEEL ........C-12 CHECKING RESETTING AND REPLACING KNIVES ........C-13 CONSTRUCTING GAGE BLOCK ..............C-15 ADJUSTING CHIPBREAKERS (ONLY M-412) ..........C-16 LEVELING THE TABLE ..................C-17 MOUNTING CUTTERHEAD ON VERTICAL SPINDLE ........C-18 CUTTING THICKNESS ADJUSTMENT AT THE BOTTOM ......
  • Page 5 A002024 SPINDLE ASSEMBLY ................F-21 T001094 TOP CUTTERHEAD ASSEMBLY ............F-25 T010025 MIDDLE INFEED COARSE ROLLER ASSEMBLY ......F-26 T010026 FRONT INFEED COARSE ROLLER ASSEMBLY ......F-27 T010027 CHIPBREAKER ASSEMBLY ..............F-28 T011014 OUTFEED ROLLER ASSEMBLY ............F-29 T013091 AUXILIARY CHAIN WHEEL ASSEMBLY ......... F-30 T013092 AUXILIARY CHAIN WHEEL ASSEMBLY .........

  • Page 6: Specifcations & Safety Rules

    SPECIFCATIONS & SAFETY RULES...

  • Page 7: 4-Side Planer (Three Phase

    M-412 4-SIDE PLANER (THREE PHASE) SPECIFICATIONS MODEL M-412 (Three Phase) PLANING Width 13" (365mm) Depth 7/16"~9" (12~230mm) 2-SIDE PLANING Width 13-5/8"(346mm) Depth 7/16"~9" (12~230mm) 4-SIDE PLANING Width 0~12" (0~306mm) Depth 7/16"~4" (12~100mm) TOP HORIZONTAL SPINDLE Width 17-15/16"(455mm) Max. planning depth 5/16"...
  • Page 8 M-410 4-SIDE PLANER(THREE PHASE) SPECIFICATIONS MODEL M-410 (Three Phase) PLANING Width 11-5/8" (320mm) Depth 7/16"~9" (12~230mm) 2-SIDE PLANING Width 11-3/4" (300mm) Depth 7/16"~9" (12~230mm) 4-SIDE PLANING Width 0 ~ 10-1/4" (0~260mm) Depth 7/16"~4" (12~100mm) TOP HORIZONTAL SPINDLE Width 16"(410mm) Max. planning depth 5/16"...

  • Page 9: 4-Side Planer (Single Phase

    M-410 4-SIDE PLANER(SINGLE PHASE) SPECIFICATIONS MODEL M-410 (Single Phase) PLANING Width 11-5/8" (320mm) Depth 7/16"~9" (12~230mm) 2-SIDE PLANING Width 11-3/4" (300mm) Depth 7/16"~9" (12~230mm) 4-SIDE PLANING Width 0 ~ 10-1/4" (0~260mm) Depth 7/16"~4" (12~100mm) TOP HORIZONTAL SPINDLE Width 16"(410mm) Max. planning depth 5/16"...

  • Page 10: Diagram Of M-412/410 4-Side Planer

    DIAGRAM OF M-412/410 4-SIDE PLANER Fig.1 Control box Elevation handle seat Adj. fix handle Guide wheel connection fence Table Control box support rod Pointer Graduated scale. Frame cover Machine frame (Case) Front cover Right vertical spindle guard Feed screw guard Forw.

  • Page 11: Cutting Tool Specification

    CUTTING TOOL SPECIFICATION The cutter block of this machine are designed and manufactured by Cheng Kuang Wood Machinery Works Co., Ltd. Please refer to the specification table in page 5~7for the maximum speed of the cutter block. These cutter blocks designed for MEC. (For hand respectively integrated feed) Blade dimensions: Blade Dimension Length (mm)

  • Page 12: Loose Parts For M-412/410 4-Side Planer

    LOOSE PARTS FOR M-412/410 4-SIDE PLANER To ensure a smooth transportation and the machine completeness during transportation, the C.K.M. M-412/M-410 4-Side planer have been properly fastened to the pallet (or well packed in a striped wooden crate) before shipment. However, in order to fully use the container space, some parts may be removed to facilitate container loading.

  • Page 13: General Safety Rules

    GENERAL SAFETY RULES Keep the work area clean. Cluttered work areas invite accidents. Always remember to clean and arrange the work area. The work area should be well lighted. Working in a poor lighting area way cause danger. If necessary, fit additional lighting device. Do not install the machine in a dangerous or high temperature location or in a wet and moisture location.

  • Page 14: Safety Instructions For Machine Operation

    SAFETY INSTRUCTIONS FOR MACHINE OPERATION Before operating the machine, the operator must be well trained for machine operation and maintenance. The maintenance personnel must be well trained before performing machine maintenance job. Do not adjust or operate the machine except for a well-trained maintenance personnel or operator.
  • Page 15 17. During performing machine maintenance, parts replacement and adjustment, before starting the machine running, be sure to leave your hands from the transmission parts (such as chain, chain wheel and belt). 18. Properly adjust the machine according to the variation of wood material. 19.

  • Page 16: Identification Before Operation

    IDENTIFICATION BEFORE OPERATION Do not wear loose clothing which may get caught in moving parts. Before operating the machine, remove neckties, rings, bracelets or other jewelry. Wear protective hair covering to contain long hair. Before operating the machine, wear non-slip footwear, working clothes or leather apron.

  • Page 17: Identification During Operation

    IDENTIFICATION DURING OPERATION Once the machine is started, the operator must not leave the work area. After the machine is turned off, do not leave the machine immediately until it comes to a complete stop. Keep proper footing and a safe distance from the machine. To avoid danger caused by the kickback of edge materials or broken materials all visitors should be kept away from the cutters.
  • Page 18 19. Do not place your hands into the dust hood to avoid injury by the high speed running of cutter. 20. Do not perform planning operations on material shorter than 12 inches (30.5 cm), or thinner than 1/2 inch (12.7 mm). 21.

  • Page 19: Machine Instaccation Site

    MACHINE INSTALLATION SITE Keep proper ventilation around the work site. Fit with additional ventilator if air ventilation around work site is poor. Do not install the machine in a location with ambient temperature under 0°C or over 45°C. Do not install the machine in a location exposed to sunlight or rain. Keep the machine away from a fireplace, heat dissipation device or heat source.

  • Page 20: Safety Rules For Electric Contorol System

    SAFETY RULES FOR ELECTRIC CONTOROL SYSTEM In today's society, the electric power is applied for performing various functions. However, an incorrect application and installation will result in electric shock or fire. To ensure operational safety for this equipment and not affect the built-in safety functions, following instructions should be carefully read and followed.

  • Page 21: Additional Safety Rules For The Planner

    ADDITIONAL SAFETY RULES FOR THE PLANNER The person who is not well operator shall not allowing to stand beside the machine to avoid being hurt by flying chips; splinter and anti-kickback material. Whenever execute the maintenance, adjustment replacement…etc. If a reset action is necessary, It is required that the hand or arm shall away from belt;...

  • Page 22: Noise Declaration

    NOISE DECLARATION The noise value for the M-412/410 series machines can be described with following methods: 4 dB when using EN ISO:1995 Noise value Lwa = 88dB Constant K = 4 dB Measured in according with EN ISO 3746:1995 "The figures quoted are emission levels and are not necessarily safe working levels. Whilst there is a correlation between the emission and exposure levels, this cannot be used reliably to determine whether or not further precautions are required.

  • Page 23: Machine Installation

    MACHINE INSTALLATION...

  • Page 24: Equipment Location And Notices

    EQUIPMENT LOCATION AND NOTICES When moving the machine, make sure the capacity of a forklift or electrical hoist is sufficient. This may avoid machine falling down during moving or lifting, which results in serious damage to the personnel and the machine. When installing the machine, prepare and pay attention to the instruction.
  • Page 25 14. Check the machine for transport damage. Inform the shipper and the manufacturer immediately if any damage is found. 15. The installation distance between wall & machine. Fig.4...

  • Page 26: Removing Machine From Shipping Skid

    REMOVING MACHINE FROM SHIPPING SKID The coating may be removed with a soft cloth moistened with Kerosene. NOTE: DO NOT USE ACETONE, GASOLINE, OR LACQUER THINNER FOR THIS PURPOSE. DO NOT use solvents on plastic parts; they will dissolve plastic. For lifting, please refer to Fig.5.

  • Page 27: Cleaning The Machine

    CLEANING THE MACHINE To prevent the machine from rusting during transporting or storing for a period, theM-412/410 series machines have been properly treated in rust-prevention. In order to ensure the machine performance, completeness and operator's safety, when receiving the machine, do not operate it until all rust-preventative oil has been thoroughly removed. Machine's cleaning according to following instructions: Use a soft cloth soaked in kerosene to remove rust-preventative oil on the machine.

  • Page 28: Installing Dust Collection System

    INSTALLING DUST COLLECTION SYSTEM When the M-412/M-410 4-Side planer is performing cutting, cutting off and wood pressing, it may create wood chips and dusts. To prevent air pollution in the working environment and damage to respiratory organs of the operator, a dust collection system should be applied to collect the wood chips and dusts.

  • Page 29: Assembling Dust Hood

    ASSEMBLING DUST HOOD A dust hood with a 4"opening is supplied with your machine and is to be used when connecting the planer to a dust collector or a central dust collection system. Fig.8 Position dust hood (A) Fig.8, against the rear of the machine and on top guard (B).align the holes and fasten the dust hood (A) Fig.9, to the top...

  • Page 30: Connecting And Checking Power Cords

    CONNECTING AND CHECKING POWER CORDS Power wires connection for this M-412/M-410 4-Side planer is made only by a qualified electric technician, which may prevent damage on electronic components due to incorrect wiring. The machine is connected to a 3-phase Ac power source, and the machine can be set up in 380 Volt or (220 Volt).
  • Page 31 If the L/R spindles runs to the opposite direction, it means the power wires connection is incorrect. When this occurs, you need to change power wires connection points "R.S.T"in the terminal board (E),Fig.13 to obtain a correct running direction of the L/R spindles.

  • Page 32: Adjustment

    ADJUSTMENT...

  • Page 33: Control Station

    CONTROL STATION POWER ON/OFF PRESET. EMERGENCY SWITCH. TOPCUTTERHEAD START/STOP SWITCH. LIFE SPINDLE START/STOP SWI- RIGHT SPINDLE START/STOP S- WITCH. BOTTOMCUTTERHEADSTART/S TOP SWITCH INFEED ROLLER START/STOP SWITCH. Fig.14 INFEED ROLLER PRESET. DIGITAL CONTROLLER SWIT- CH.(ONLY M-412) Fig.15...

  • Page 34: Switch Functions On Control Panel (Control Station

    SWITCH FUNCTIONS ON CONTROL PANEL (CONTROL STATION) SWITCH DIAGRAM DESCRIPTION FUNCTION The switch is used for selecting start or stop power mode. OPERATION Turn this switch to right "ON" POWER ON/OFF position for power on. PRESET Turn this switch to lift "OFF" position for power off.
  • Page 35 SWITCH FUNCTIONS ON CONTROL PANEL (CONTROL STATION) SWITCH DIAGRAM DESCRIPTION FUNCTION Once the power is on press START switch (green) the left spindle motor starts running. LEFT SPINDLE When the indication lamp lights START AND STOP (start switch) on it means the motor SWITCH is in running condition.
  • Page 36 SWITCH FUNCTIONS ON CONTROL PANEL (CONTROL STATION) SWITCH DIAGRAM DESCRIPTION FUNCTION Once the power is on press START switch (green) the infeed roller motor starts running. INFEED ROLLER When the indication lamp lights START AND STOP (start switch) on it means the motor SWITCH is in running condition.
  • Page 37 PANEL DISPLAY AND DESCRIPTION OF BUTTON FUNCTIONS (ONLY M-412) Fig.16 Figure button are from 0to 9 . Button Cis for clear. Button .is for setting the digits at right side of Decimal point. Button SETis for setting digit data. Button UNIT is for transiting dimension units. Button - is for manual operation to decrease the figure.

  • Page 38: Description Of Manual Operating (Only

    DESCRIPTION OF MANUAL OPERATING (ONLY M-412) Press button + , the Fig.17 on the display will increase automatically at highest speed.(After pressing butt- on+ the instruction lights of INPUT and RUN will become illuminated at the same time.) Press button + and continue to press.
  • Page 39 DESCRIPTION OF AUTOMATIC START OPERATING (ONLY M-412) If the figure show on this control unit 100.0, Fig.20 and we need to increase it to 200.0. Press button SETfirst the display will show 0,Fig.21. Then input the new figure 200 (or 200.0 ), Fig.22.

  • Page 40: Operating Instruction Correcting Current Dimension (Only

    OPERATING INSTRUCTION CORRECTING CURRENT DIMENSION (ONLY M-412) In accordance with the dimension of the actual material, press SET button and 0 is shown on the display. Use correct figures and press ( 0 to 9 ) buttons, then press button SET for 2~3 seconds.

  • Page 41: Adjustment Raising And Lowering The Table

    ADJUSTMENT RAISING AND LOWERING THE TABLE Fit the Crank Handle (A), Fig.28 on the table elevation adjustment screw located on the lower movable bracket (B). Turn it clockwise for moving the table upward. Turn it counter clock wise for moving the table downward. The adjustment amount of the table can be read on the English/Metric scale (C), located on the fix bracket...

  • Page 42: Adjustment Of Left Side Cutterhead

    ADJUSTMENT OF LEFT SIDE CUTTERHEAD The moveable side cutter - the left side cutterhead - can be moved back and forth across the machine to the desired location. This is accomplished with a crank handle that is located on the front of the machine. This handle is removable once the location has been set so that it cannot be easily moved accidentally.
  • Page 43 FOR TOP CUTTERHEAD MOTOR After the machine has been operated for a long time, the motor belt tension may loosen gradually which may affect the power transmission efficiency. At this time it needs to adjust the belt tension. The spindle motors are under the table, located side of the machine;...

  • Page 44: Adjusting Chain Tension For Table Wheel

    ADJUSTING CHAIN TENSION FOR TABLE WHEEL After the machine has been operated for a long time, the chain tension for table wheel may loosen gradually which may affect the power transmission efficiency. At this time it needs to adjust the chain tension to ensure the normal transmission efficiency. Make chain tension adjustment according to following procedures：...

  • Page 45: Checking Resetting And Replacing Knives

    CHECKING RESETTING AND REPLACING KNIVES When checking, resetting and replacing knives, proceed as follows: DISCONNECT THE MACHINE FROM THE POWER SOURCE Loosen the locking screw and raise top cover (A) Fig.38. Carefully place knife setting gage (C) Fig.39andFig.40, so the gage is positioned on the radius section of cutterhead (B).
  • Page 46 IMPORTANT：AT THIS TIME, ONLY TIGHTEN THE KNIFE LOCKING BAR (G) JUST ENOUGH TO HOLD THE KNIFE (D) IN POSITION INSIDE THE CUTTERHEAD SLOT. If other knives need adjustment, repeat STEP 5. After all the knives are positioned in the cutterhead with the knife locking screws, turn each of the ten locking screws (F) Fig.41, COUNTERCLOCKWISE UNTIL THE KNIVES ARE SECURE IN THE CUTTERHEAD.

  • Page 47: Constructing Gage Block

    CONSTRUCTING GAGE BLOCK In order to check and adjust the height of the chip breaker and cutterhead parallel to the table, you will need a gage block made of hard wood. The gage block can easily be constructed by following the dimension shown in Fig.42. Fig.42 C-15...
  • Page 48 ADJUSTING CHIPBREAKER (ONLY M-412) The chipbreaker (A) Fig.43 are located on top of the planer and extend downward around the front of the cutterhead. The chip breaker will rise as stock is fed through the planer and "breaks or curls" the wood chips. The bottom of the chip breaker must be parallel to the knives and set .040"...

  • Page 49: Leveling The Table

    LEVELING THE TABLE The table is set parallel to the cutterhead at the factory and no further adjustment should be necessary. To check if the table is level with the cutterhead, proceed as follows: DICONNECT THE MACHINE FROM THE POWER SOURCE. Check to see if the cutterhead knives are set correctly as explained in section "CHECKING RESETTING...
  • Page 50 MOUNTING CUTTERHEAD ON VERTICAL SPINDLE Make sure the power source has been turned off before mounting collars. Loosen locking screw and raise top cover (A) Fig.49. Mount the collars (C), Fig.50and Fig.51 and cutterhead (D) onto the vertical spindle (B). Fig.49 When tightening the collar (C), Fig.51.
  • Page 51 CUTTING THICKNESS ADJUSTMENT AT THE BOTTOM Make sure the power source has been turned off before mounting collars. There three different thicknesses1mm, 2mm and 3mm of metal plate(supplied) (A) (B) (C) for cutting thickness at the bottomFig.53. If there is no placing any one of metal plate on the infeed side of table(D) , the thickness of cut will be Fig.53...

  • Page 52: Maintenance

    MAINTENANCE...

  • Page 53: Periodic Inspection And Maintenance

    PERIODIC INSPECTION AND MAINTENANCE The machine inspection and maintenance is a responsibility for an operator. Thoroughly performing daily or routine inspection and maintenance will enable you to find problem in advance, which may reduce the possibility of machine trouble. The correct and effective cleaning and maintenance for the machine not only keep a normal operation performance, but also ensure safety for the operator.

  • Page 54: Daily Inspection, Cleaning And Maintenance

    DAILY INSPECTION, CLEANING AND MAINTENANCE Make sure the power source has been turned off before performing inspection, cleaning or maintenance job. Every day when job finish, use an air gun and cleaning tools to remove the wood dusts, edge wastes, chips or glue accumulated on the machine. When job finish, clean all tables and pressure rollers.

  • Page 55: Monthly Inspection And Maintenance

    MONTHLY INSPECTION AND MAINTENANCE Make sure the power source has been turned off before performing inspection and maintenance. Inspect and test emergency stop switch. If it is damaged, wire breakage or poor contact, repair or replace it. Check ground wires. If wire has been broken or poor contact, repair or replace it. Check all safety guards on the machine.

  • Page 56: Yearly Inspection And Maintenance

    YEARLY INSPECTION AND MAINTENANCE Make sure the power source has been turned off before performing inspection, cleaning or maintenance. Inspect all parts on each machine. Refer to daily and monthly maintenance instructions. In addition to inspection items instructed on daily and monthly maintenance, inspecting other parts are also requested.

  • Page 57: Trouble Shooting

    TROUBLE SHOOTING When the start switch is pressed, but motor cannot start running. At this time, check if power source has been turned on. Also check if no fuse breaker skips or not. When the start switch is pressed, but motor cannot start running. At this time, check if there is wire breakage or poor contact on the control circuit or power circuit.

  • Page 58: Maintenance

    MAINTENANCE BEFORE STARTING MAINTENANCE OR LUBRCATION, PLEASE DISCONNECT MACHINE FROM THE POWER SOURCE. It is worth to do regular and careful cleaning of machines that can forestall many of the common drawbacks that arise during running, as helping cut maintenance costs. Lubrication Lubricate the points as shown in Fig.56, Fig.57and Fig.58.

  • Page 59: Electrical Control System

    ELECTRICAL CONTROL SYSTEM...
  • Page 60 M-412 ELECTRICAL CONTROL SYSTEM...

  • Page 61: M-412/410 Electrical Control System

    M-412/410 ELECTRICAL CONTROL SYSTEM...

  • Page 62: M-410 Electrical Control System

    M-410 ELECTRICAL CONTROL SYSTEM...

  • Page 63: M-412/410 Electrical Control Parts List

    M-412/410 ELECTRICAL CONTROL PARTS LIST Item Technical Data Quantity Supplier Reference Designation MOTOR M1 = 3.75 kw 50 Hz 380V M2 = 3 kw 3~ISOLATIONCLASSE M3 = 3 kw isolation class E class E M4 = 5.5 kw insulation type QU: M5 = 0.375 kw M6 = 100 w 500V2A...
  • Page 64 Item Technical Data Quantity Supplier Reference Designation Tripolaire 3poie Ue=380v bobine Teiemecanique LC1D256M7 coil 1~50hz 200v contacts auxil Tripolaire 3poie Ue=380v bobine Teiemecanique LC1D096M7 coil 1~50hz 200v contacts auxil Ue=250V ITH=15A TEND TZ-7311 1A+1B Ui=500V Uimp=6kv Teiemecanique XCKN2110G11 240V 3A ue=690v uimp=6Kv Teiemecanique...

  • Page 66: Part Lists

    PART LIST...

  • Page 67: A001061 Machine Frame Assembly

    A001061 MACHINE FRAME ASSEMBLY PARTNO. DESCRIPTION Q"TY C001074 Body G003031 Table Assembly C037034 Elevation Nut S273008R Nut, M8-P1.25 S136040 Hexagonal Head Screw, M8-P1.25 T003044 Elevation Screw Assembly C007074 Screw Plate C052143 Screw Bearing S284006 Spring Washer, Ø 6.1 S201020 Hexagonal Socket Head Screw, M6-P1.0 S282107 Washer, Ø...
  • Page 68 S202030 Hexagonal Socket Head Screw, M8-P1.25 T004085 Left Vertical Spindle Motor Assembly C036050 Spindle Lock Nut C062212 Spindle Fix Kit S138075 Hexagonal Head Screw, M12-P1.75 T004086 Top Cutterhead Motor Assembly S273010R Nut, M10-P1.5 C062208 Chain Pad S247012 Flat Socket Head Screw, M6-P1.0 S285006R Nylon Nut, M6-P1.0 C036045...
  • Page 70 DETAIL A...
  • Page 71 DETAIL B...
  • Page 72 DETAIL C...
  • Page 73 G003031 TABLE ASSEMBLY PARTNO. DESCRIPTION Q"TY C006139 Table C022161 Bracket Back Support C017112 Vertical Spindle Bracket C050107 Support Shaft C022160 Bracket Front Support S284008 Spring Washer,Ø 10.2 S203075 Hexagonal Socket Head Screw,M10-P1.5 S203060 Hexagonal Socket Head Screw,M10-P1.5 S213012 FixedScrew,M8-P1.25 C037033 Forw.

  • Page 75: T001093 Bottom Spindle Assembly

    T001093 BOTTOM SPINDLE ASSEMBLY PARTNO. DESCRIPTION Q"TY C009093 Bearing Housing S028025E2S Ball Bearing C011045 Bottom Cutterhead C053104 Flat Washer S200012 Hexagonal Socket Head Screw,M5-P0.8 S003172 C064168 Pulley S282113 Washer,Ø 10.5 S284008 Spring Washer,Ø 10.2 S137620 Hexagonal Head Screw,M10-P1.5 C121002 Knife Gib S135012 Hexagonal Head Screw,M6-P1.0 C034168...

  • Page 76: T003052 Forw. / Backw. Adj. Assembly

    T003052 FOR W. / BACK W. ADJ. ASSEMBLY PARTNO. DESCRIPTION Q"TY C023110 Screw Plate C051108 Copper Bearing C034178 Forw. / Backw. Feed Screw C051109 Collar S267408W Spring Pin F-10...

  • Page 77: T003044 Elevation Screw Assembly

    T003044 ELEVATION SCREW ASSEMBLY PARTNO. DESCRIPTION Q"TY C007073 Bearing Housing S043002 Thrust Ball Bearing C035052 Elevation Screw C067101 Elevation Chain Wheel S267309W Spring Pin C051110 Copper Bearing F-11...

  • Page 78: T003046 Elevation Screw Assembly

    T003046 ELEVATION SCREW ASSEMBLY PARTNO. DESCRIPTION Q"TY C007073 Bearing Housing S043002 Thrust Ball Bearing C035054 Elevation Screw C067101 Elevation Chain Wheel S267309W Spring Pin C051110 Copper Bearing F-12...

  • Page 79: T004084 Right Vertical Spindle Motor Assembly

    T004084 RIGHT VERTICAL SPINDLE MOTOR ASSEMBLY PARTNO. DESCRIPTION Q"TY C015207 Motor Base P038207AMB Aluminum Alloy Vertical Motor C064161 Motor Pulley S213012 Fixed Screw, M8-P1.25 S284007 Spring Washer, Ø 8.2 S202020 Hexagonal Socket Head Screw, M8-P1.25 S273008R Nut, M8-P1.25 S136040 Hexagonal Head Screw, M8-P1.25 S329006J8 V-Ribbed Belt F-13...

  • Page 80: T004085 Left Vertical Spindle Motorassembly

    T004085 LEFT VERTICAL SPINDLE MOTORASSEMBLY PARTNO. DESCRIPTION Q"TY C015207 Motor Base P038207AMB Aluminum Alloy Vertical Motor C064161 Motor Pulley S213012 Fixed Screw, M8-P1.25 S284007 Spring Washer, Ø 8.2 S202020 Hexagonal Socket Head Screw, M8-P1.25 S273008R Nut, M8-P1.25 S136040 Hexagonal Head Screw, M8-P1.25 S329006J8 V-Ribbed Belt F-14...

  • Page 81: T004086 Top Cutterhead Motor Assembly

    T004086 TOP CUTTERHEAD MOTOR ASSEMBLY PARTNO. DESCRIPTION Q"TY P037209AM Aluminum Alloy Horizontal Motor C064164 Motor Pulley S213001 Fixed Screw, M8-P1.25 C063054 Motor Base S282111 Washer, Ø 10.2 S284008 Spring WasherØ 10.2 S137045 Hexagonal Head Screw, M10-P1.5 S273010R Nut, M10-P1.5 S273012R Nut, M12-P1.75 S137040 Hexagonal Head Screw, M10-P1.5...

  • Page 82: T004095 Bottom Cutterhead Motor Assembly

    T004095 BOTTOM CUTTERHEAD MOTOR ASSEMBLY PARTNO. DESCRIPTION Q"TY C015234 Motor base C048094 Motor connection shaft C052172 Collar S213015 Fixed Screw, M8-P1.25 C008053 Motor Base Plate P037208AM Aluminum Alloy Horizontal Motor C064165 Motor Pulley S213001 Fixed Screw, M8-P1.25 S282111 Washer, Ø 10.2 S284008 Spring Washer, Ø...

  • Page 83: T006009 Speed Reducer Assembly

    T006009 SPEED REDUCER ASSEMBLY PARTNO. DESCRIPTION Q"TY P036305U12SV Three Phase Induction Motor, P034015U50KV Gear Reducer C015213 Speed Reducer Motor Base C067105 Chain Wheel S284007 Spring Washer,Ø 8.2 S202020 Hexagonal Socket Head Screw,M8-P1.25 S212008 FixedScrew,M6-P1.0 F-17...

  • Page 84: T013082 Chain Wheel Assembly

    T013082 CHAIN WHEEL ASSEMBLY PARTNO. DESCRIPTION Q"TY C019233 Chain Wheel Bracket C067102 Chain Wheel S026126 Ball Bearing S298125 "C" Snap Ring C034158 Chain Wheel Shaft C052141 Collar S284009 Spring Washer,Ø 12.2 S273012R Nut,M12-P1.75 F-18...

  • Page 85: T013083 Chain Wheel Assemble

    T013083 CHAIN WHEEL ASSEMBLE PARTNO. DESCRIPTION Q"TY C067102 Chain Wheel S026203ZZ Ball Bearing S298125 "C"Snap Ring C034159 Chain Wheel Shaft C052142 Chain Wheel Fix Bushing F-19...

  • Page 86: T013084 Chain Wheel Adjustmentassembly

    T013084 CHAIN WHEEL ADJUSTMENTASSEMBLY PARTNO. DESCRIPTION Q"TY C016146 Chain Wheel Support C067102 Chain Wheel S026203ZZ Ball Bearing S298125 "C"Snap Ring C034158 Chain Wheel Shaft C052141 Collar S284009 Spring Washer,Ø 12.2 S273012R Nut,M12-P1.75 C022024 Chain Wheel Adj. Plate S273010R Nut,M10-P1.5 S137065 Hexagonal Head Screw,M10-P1.5 F-20...

  • Page 87: A002024 Spindle Assembly

    A002024 SPINDLE ASSEMBLY PARTNO. DESCRIPTION Q"TY C021085 Top Spindle Fix Plate S282108 Washer, Ø 8.4 S284007 Spring Washer, Ø 8.2 S202030 Hexagonal Socket Head Screw, M8-P1.25 T001094 Top Cutterhead Assembly S202035 Hexagonal Socket Head Screw, M8-P1.25 C015208 Infeed / Outfeed Roller Support S201040H Hexagonal Socket Head Screw,M6-P1.0 S282107...
  • Page 88 F-22...
  • Page 89 DETAIL A F-23...
  • Page 90 DETAIL B F-24...

  • Page 91: T001094 Top Cutterhead Assembly

    T001094 TOP CUTTERHEAD ASSEMBLY PARTNO. DESCRIPTION Q"TY C009095 Left Bearing Housing S026206ZZ Ball Bearing C011046 Top Spindle C010046 Left Bearing Cap S200012 Hexagonal Socket Head Screw,M5-P0.8 S003178 C064170 Pulley S282049 Washer,Ø 11 S284008 Spring Washer,Ø 10.2 S137035 Hexagonal Head Screw,M10-P1.5 C009096 Right Bearing Housing C010045...

  • Page 92: T010025 Middle Infeed Coarse Rollerassembly

    T010025 MIDDLE INFEED COARSE ROLLERASSEMBLY PARTNO. DESCRIPTION Q"TY C038029 Coarse Infeed Roller C009089 Roller Support P051001 Copper Bearing C034160 Screw S003075 C068033 Chain Wheel C053102 Dust-Free Pad S282019 Washer,Ø 4.3 S224010 Round Cross Head Screw,M4-P0.7 C053101 Washer,Ø 9 S284007 Spring Washer,Ø 8.2 S136020 Hexagonal Head Screw,M8-P1.25 F-26...

  • Page 93: T010026 Front Infeed Coarse Roller Assembly

    T010026 FRONT INFEED COARSE ROLLER ASSEMBLY PARTNO. DESCRIPTION Q"TY C038029 Coarse Infeed Roller C009089 Roller Support P051001 Copper Bearing C034160 Screw S003075 C067103 Chain Wheel C053102 Dust-Free Pad S282019 Washer,Ø 4.3 S224010 Round Cross Head Screw,M4-P0.7 C053101 Washer,Ø 9 S284007 Spring Washer,Ø...

  • Page 94: T010027 Chipbreaker Assembly

    T010027 CHIP BREAKER ASSEMBLY PARTNO. DESCRIPTION Q"TY C015218 Right Support C042097 Chipbreaker S282109 Washer,Ø 8.2 S284007 Spring Washer,Ø 8.2 S202025 Hexagonal Socket Head Screw,M8-P1.25 C015219 Left Support C015216 Left Auxiliary Plate S284006 Spring Washer,Ø 6.1 S201016 Hexagonal Socket Head Screw,M6-P1.0 C015217 Right Auxiliary Plate S273008R...

  • Page 95: T011014 Outfeed Roller Assembly

    T011014 OUTFEED ROLLER ASSEMBLY PARTNO. DESCRIPTION Q"TY C039046 Rubber Outfeed Roller C009089 Roller Support P051001 Copper Bearing C034160 Screw S004068 C067104 Chain Wheel C053102 Dust-Free Pad S282019 Washer,Ø 4.3 S224010 Round Cross Head Srew,M4-P0.7 F-29...

  • Page 96: T013091 Auxiliary Chain Wheel Assembly

    T013091 AUXILIARY CHAIN WHEEL ASSEMBLY PARTNO. DESCRIPTION Q"TY C067102 Chain Wheel S026203ZZ Ball Bearing S298125 "C"Snap Ring C034182 Screw C052171 Collar F-30...

  • Page 97: T013092 Auxiliary Chain Wheel Assembly

    T013092 AUXILIARY CHAIN WHEEL ASSEMBLY PARTNO. DESCRIPTION Q"TY C067110 Chain Wheel S026000ZZ Ball Bearing S298116 "C"Snap Ring C062242 Support S298001 "C"Snap Ring F-31...

  • Page 98: A003031 Vertical Spindle Assembly

    A003031 VERTICAL SPINDLE ASSEMBLY PARTNO. DESCRIPTION Q"TY C077079 Right Vertical Spindle Guard (Spindle Adj. Up/Down Only) C074622 Right Vertical Spindle Guard S233010 Round Head Screw,M6-P1.0 C077088 Dust Hood For Right Vertical Spindle S284006 Spring Washer,Ø 6.1 S201016 Hexagonal Socket Head Screw,M6-P1.0 C077087 Dust Hood For Left Vertical Spindle T001106...
  • Page 99 S201055 Hexagonal Socket Head Screw,M6-P1.0 C162010 Support(Spindle Adj. Up/Down Only) C007092 Support(Spindle Adj. Up/Down Only) C151001 Copper Bearing(Spindle Adj. Up/Down Only) C034201 Screw (Spindle Adj. Up/Down Only) C057078 Handle(Spindle Adj. Up/Down Only) C037036 Nut(Spindle Adj. Up/Down Only) F-33...
  • Page 100 DETAIL A F-34...
  • Page 101 DETAIL B F-35...

  • Page 102: T001078 Right Vertical Spindleassembly

    T001078 RIGHT VERTICAL SPINDLEASSEMBLY PARTNO. DESCRIPTION Q"TY C012034 Right Vertical Spindle S026007ZZ Ball Bearing C036046 Bearing Lock Nut C009090 Bearing Housing S026006ZZ Ball Bearing C010043 Bearing Housing Top Cap S238004 Round Cross Head Screw,5/32"-32NC C010044 Bearing Housing Bottom Cap C064163 Pulley S284011 Spring Washer,Ø...

  • Page 103: T001106 Right Vertical Spindle Assembly (Spindle Adj. Up/Down Only

    T001106 RIGHT VERTICAL SPINDLEASSEMBLY (SPINDLE ADJ. UP/DOWN ONLY) PARTNO. DESCRIPTION Q"TY C012048 Right Vertical Spindle S026007ZZ Ball Bearing C036046 Bearing Lock Nut C009101 Bearing Housing S026006ZZ Ball Bearing C010043 Bearing Housing Top Cap S238004 Round Cross Head Screw,5/32"-32NC C010044 Bearing Housing Bottom Cap C064174 Pulley S284011...

  • Page 104: T001079 Left Vertical Spindleassembly

    T001079 LEFT VERTICAL SPINDLEASSEMBLY PARTNO. DESCRIPTION Q"TY C012035 Left Vertical Spindle S026007ZZ Ball Bearing C036048 Bearing Lock Nut C009090 Bearing Housing S026006ZZ Ball Bearing C010043 Bearing Housing Top Cap S238004 Round Cross Head Screw,5/32"-32NC C010044 Bearing Housing Bottom Cap C064163 Pulley S284011 Spring Washer,Ø...

  • Page 105: T001107 Left Vertical Spindle Assembly (Spindle Adj. Up/Down Only

    T001107 LEFT VERTICAL SPINDLE ASSEMBLY(SPINDLE ADJ. UP/DOWN ONLY) PARTNO. DESCRIPTION Q"TY C012049 Left Vertical Spindle S026007ZZ Ball Bearing C036048 Bearing Lock Nut C009101 Bearing Housing S026006ZZ Ball Bearing C010043 Bearing Housing Top Cap S238004 Round Cross Head Screw, 5/32"-32NC C010044 Bearing Housing Bottom Cap C064174 Pulley...

  • Page 106: T001084 Cutterhead Assembly

    T001084 CUTTERHEAD ASSEMBLY PARTNO. DESCRIPTION Q"TY C011039 Cutterhead C034165 Lock Screw K102001 Knife C122001 Knife Gib C034166 Gib Screw F-40...

  • Page 107: T003048 Control Box Support Assembly

    T003048 CONTROL BOX SUPPORT ASSEMBLY PARTNO. DESCRIPTION Q"TY C015221 Control Box Support Rod C017113 Control Box Support C049148 Control Box Support Plate C072044 Control Box P031005 Star Knob C047101 Support Connection Rod C082023 Control Panel P092303 Gland S297120 "E"Snap Ring S282110 Washer,Ø...

  • Page 108: T006008 Variable Speed Reducer Assembly

    T006008 VARIABLE SPEED REDUCER ASSEMBLY PARTNO. DESCRIPTION Q"TY P038403AM Speed Reducer Motor P050202NF Variable Speed Unit P035111T7 Worm Gear Reducer C021083 Reducer Base S135025 Hexagonal Head Screw,M6-P1.0 S284006 Spring Washer,Ø 6.1 S273006R Nut,M6-P1.0 S135030 Hexagonal Head Screw,M6-P1.0 F-42...

  • Page 109: T013085 Auxiliary Roller Set Assembly

    T013085 AUXILIARY ROLLER SET ASSEMBLY PARTNO. DESCRIPTION Q"TY C062209 Roller Fix Plate C049144 Connection Plate C052145 Collar C066018 Roller S026606ZZ Ball Bearing S201035H Hexagonal Socket Head Screw,M6-P1.0 C051114 Collar S284006 Spring Washer,Ø 6.1 S201016 Hexagonal Socket Head Screw,M6-P1.0 C060025 Spring S273006R Nut,M6-P1.0 S201008...

  • Page 110: T013086 Auxiliary Roller Set Assembly

    T013086 AUXILIARY ROLLER SET ASSEMBLY PARTNO. DESCRIPTION Q"TY C062209 Roller Fix Plate C049144 Connection Plate C060025 Spring C066018 Roller S026606ZZ Ball Bearing C051115 Bushing S282107 Washer,Ø 6.4 S284006 Spring Washer,Ø 6.1 S201040H Hexagonal Socket Head Screw,M6-P1.0 S201018 Hexagonal Socket Head Screw,M6-P1.0 C052058 Bushing S273006R...

  • Page 111: T036003 Infeed Fence Assembly

    T036003 INFEED FENCE ASSEMBLY PARTNO. DESCRIPTION Q"TY C022168 Fence C047100 Fence Connection rod S282108 Washer,Ø 8.4 S284007 Spring Washer,Ø 8.2 S136020 Hexagonal Head Screw,M8-P1.25 C019234 Fence Bracket S202020 Hexagonal Socket Head Screw,M8-P1.25 S202045 Hexagonal Socket Head Screw,M8-P1.25 F-45...

  • Page 112: T036004 Outfeed Fence Assembly

    T036004 OUTFEED FENCE ASSEMBLY PARTNO. DESCRIPTION Q"TY C023123 Fence C047100 Fence Connection Rod S282108 Washer,Ø 8.4 S136020 Hexagonal Head Screw,M8-P1.25 C019234 Fence Bracket S202045H Hexagonal Socket Head Screw,M8-P1.25 S284007 Spring Washer,Ø 8.2 S202020 Hexagonal Socket Head Screw,M8-P1.25 F-46...

  • Page 113: T093001 Encoder Chain Wheel Assembly

    T093001 ENCODER CHAIN WHEEL ASSEMBLY PARTNO. DESCRIPTION Q"TY P073009 Encoder C062218 Encoder Fix Plate S284004 Spring Washer,Ø 4.1 S199010 Hexagonal Socket Head Screw,M4-P0.7 C067106 Chain Wheel For Encoder S211008 FixedScrew,M5-P0.8 F-47...

  • Page 114: A009091 Guard Assembly

    A009091 GUARD ASSEMBLY PARTNO. DESCRIPTION Q"TY C049145 Connection Plate For Pressure Roller C062213 Pressure Tube C062211 Pressure Plate S284007 Spring Washer, Ø 8.2 S202090 Hexagonal Socket Head Screw, M8-P1.25 T009079 Guide Spring Wheel Assembly S248012 Flat Head Screw, M8-P1.25 S267510W Spring Pin C015210 Pressure Roller Support...
  • Page 115 S285006R Nylon Nut, M6-P1.0 C076083 Safety Cover C074530 Front Cover C074529 Rear Cover C077117 Top Dust Hood C074628 Safety Cover S201070 Hexagonal Socket Head Screw, M6-P1.0 C077116 Safety Cover(Spindle Adj. Up/Down Only) C074785 Safety Cover C076084 Frame Cover S201045 Hexagonal Socket Head Screw, M6-P1.0 C074534 Frame Cover C045154...
  • Page 116 C048121 Support P131406 Pressure Bar(150~190mm x57kg) F-50...
  • Page 117 DETAIL A F-51...
  • Page 118 DETAIL B F-52...
  • Page 119 DETAIL C F-53...
  • Page 120 DETAIL D F-54...
  • Page 121 DETAIL E F-55...

  • Page 122: T009078 Rear Pressure Wheel Assembly

    T009078 REAR PRESSURE WHEEL ASSEMBLY PARTNO. DESCRIPTION Q"TY C015209 Pressure Roller Bracket S026004ZZ Ball Bearing C051113 Bearing Collar S284007 Spring Washer, Ø 8.2 S202025 Hexagonal Socket Head Screw, M8-P1.25 C060063 Pressure Roller Spring C048083 Pressure Collar C034161 Pressure Collar Screw M412S003 Nut, M8-P1.25 S273008R...

  • Page 123: T009079 Guide Spring Wheel Assembly

    T009079 GUIDE SPRING WHEEL ASSEMBLY PARTNO. DESCRIPTION Q"TY C049149 Roller Connection Plate C052144 Roller Bushing C049143 Pressure Roller Connection Plate S282108 Washer,Ø 8.4 S284007 Spring Washer,Ø 8.2 S202025 Hexagonal Socket Head Screw,M8-P1.25 C047099 Pressure Roller Rod M412P001 Eye Bolt S201020 Hexagonal Socket Head Screw,M6-P1.0 S285006R Nylon Nut,M6-P1.0...

  • Page 124: T009084 Outfeed Wheel Spring Assembly

    T009084 OUTFEED WHEEL SPRING ASSEMBLY PARTNO. DESCRIPTION Q"TY C049153 Connection Plate C052156 Bushing C049156 Connection Plate S282106 Washer,Ø 6.6 S284006 Spring Washer,Ø 6.1 S201025 Hexagonal Socket Head Screw,M6-P1.0 C051117 Bearing Collar S026002ZZ Ball Bearing S247012 Flat Head Screw,M6-P1.0 S201010 Hexagonal Socket Head Screw,M6-P1.0 C060016 Connection Spring S273006R...

  • Page 125: A014028 Accessory Assembly

    A014028 ACCESSORY ASSEMBLY PARTNO. DESCRIPTION Q"TY C057066 Elevation Handle C057068 Forw. / Backw. Adj. Handle T027033 Service Tools T029005 Knife Setting Gauge T030035 Standard Accessories P028014N Revolving Handle,3/8"-16NC P028063N Revolving Small Handle,5/16"-18NC T012086 Infeed / Outfeed Table Extension T030014 Standard Accessories T061001 Parts Package F-59...

  • Page 126: T012086 Infeed / Outfeed Table Extension

    T012086 INFEED / OUTFEED TABLE EXTENSION PARTNO. DESCRIPTION Q"TY C015222 Table Extension Bracket C015224 Table Guide Bracket C006140 Table Extension S282109 Washer,Ø 8.2 S202025 Hexagonal Socket Head Screw,M8-P1.25 S284007 Spring Washer, Ø 8.2 S273008R Nut,M8-P1.25 C037035 Round Nut C049150 Connection Plate C051116 Collar S136010...

  • Page 127: T027033 Service Tools

    T027033 SERVICE TOOLS PARTNO. DESCRIPTION Q"TY P062001 Tool Box S296004 Allen Wrench, 3mm S296005 Allen Wrench, 4mm S296006 Allen Wrench, 5mm S296007 Allen Wrench, 6mm S296008 Allen Wrench, 8mm S290005 Open End Wrench, 10 x 12 S290006 Open End Wrench, 10 x 14 S290010 Open End Wrench, 17 x 19 S291013...

  • Page 128: T029005 Knife Setting Gauge

    T029005 KNIFE SETTING GAUGE PARTNO. DESCRIPTION Q"TY C057064 Handle C080007 Knife Setting Gauge S298050 "C" Snap Ring F-62...

  • Page 129: T030014 Standard Accessories

    T030014 STANDARD ACCESSORIES PARTNO. DESCRIPTION Q"TY C052146 Collar,40Tx Ø 31.75 C052147 Collar, 20Tx Ø 31.75 C052148 Collar, 10Tx Ø 31.75 C052149 Collar, 5Tx Ø 31.75 C052150 Collar, 2Tx Ø 31.75 C052151 Collar, 1.5Tx Ø 31.75 C052152 Collar, 0.5Tx Ø 31.75 C052153 Collar, 0.3Tx Ø...

  • Page 130: T030035 Standard Accessories

    T030035 STANDARD ACCESSORIES PARTNO. DESCRIPTION Q"TY C008054 InfeedPlate,1 mm x344mm C008055 InfeedPlate,2mm x344mm C008056 InfeedPlate,3 mm x344mm F-64...

  • Page 131: T061001 Parts Package

    T061001 PARTS PACKAGE PARTNO. DESCRIPTION Q"TY S135012 Hexagonal Head Screw,M6-P1.0x12L S201016 Hexagonal Socket Head Screw,M6-P1.0x16L S201045H Hexagonal Socket Head Screw,M6-P1.0x45L S202025 Hexagonal Socket Head Screw,M8-P1.25x25L S202045H Hexagonal Socket Head Screw,M8-P1.25x45L S233010 Round Cross Head Screw,M6-P1.0x10L. S282107 Washer,Ø 6.4 S282108 Washer,Ø 8.4 S284006 Spring Washer,Ø...

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