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Instruction and parts manual
SPI - Stationary Pull Installation
Manual no.:
MA010414-02ENG
DO21052015
Publishing date:
21-05-2015
Table of contents
Definitions ............................................................................... 2
Comments................................................................................ 2
Quality Standards, Norms and Directives ........................ 2
Safety ....................................................................................... 3
Identification .......................................................................... 4
Technical specifications ....................................................... 4
Control cabinet / Remote control ........................................ 5
Layout of control cabinet electronics ................................ 6
Installation of SPI ................................................................... 7
Adjusting height of SPI.......................................................... 8
Operation of SPI ..................................................................... 10
Maintenance schedule ......................................................... 11
Malfunction analysis ............................................................. 12
Appendix: Electronics ........................................................... 13
Appendix: Hydraulic schematics......................................... 34
Replacement parts list, hydraulics ..................................... 35
Parts list - SPI ......................................................................... 36
Parts list - SPI Frame ............................................................. 37
Parts list - Push / Pull ............................................................ 38
Parts list - Pantograph .......................................................... 39
Parts list - Face plate............................................................. 41
Parts list - Hydraulic components ...................................... 42
Parts list - Walk-in protection .............................................. 43
Language: ENG
ENG
Revision: 01
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Summary of Contents for Meijer SPI
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Page 1: Table Of Contents
Language: ENG Publishing date: 21-05-2015 Revision: 01 Table of contents Parts list - SPI Frame ............. 37 Parts list - Push / Pull ............38 Definitions ................2 Parts list - Pantograph ............39 Comments................2 Parts list - Face plate............. 41 Quality Standards, Norms and Directives ...... -
Page 2: Definitions
KOOI-REACHFORKS®, parts of the KOOI- REACHFORKS® or goods. “Only applies to:” texts (in italics) indicate that a text only applies to a certain situation or to a certain type of SPI. Note ©... -
Page 3: Safety
Do not place the SPI at a distance less than 1m / Warning: 3.2 ft. from an object or wall. There must always If the SPI has a defect, do NOT use it until it has been be 1m / 3.2 ft. of free space around the SPI. expertly repaired. -
Page 4: Identification
Identification Type plate legend Technical specifications Motor 3 phase (kW) 3 / 3.5 9.2 / 10.7 5.3 / 6.2 3.6 / 4.2 9.6 / 11.2 5.5 / 6.4 3 / 3.5 10.2 / 11.9 5.9 / 6.9 Hydraulic system 6.4 L/min 1.69 gall./min (US) tank capacity 30 L 7.9 gall. -
Page 5: Control Cabinet / Remote Control
SPI are switched off. When the remote control once more comes within range, it can be switched on again, by simultaneously pressing on buttons 7 and 8. Before the SPI can be oper- ated again with buttons 1 and 2. -
Page 6: Layout Of Control Cabinet Electronics
Layout of control cabinet electronics 102U1 101Q1 13 14 - - - + + + SIEMENS SIRIUS 3R BOOST DC OK 18-29.5V 3RV1011-1HA10 L1 L2 L3 GND 214K2 Electronic multi-voltage, func- Control panel tion, range time relay 101Q1 Motor protection 200Q6 Contactor 102F1... -
Page 7: Installation Of Spi
Installation of SPI For transportation, the SPI is placed on a pallet. It is pos- The centre of gravity is located at the indicated point, at 103 sible to lift the SPI together with the pallet, using a forklift mm above the base plate. -
Page 8: Adjusting Height Of Spi
Adjusting height of SPI It is important for the functioning of the SPI that the clamp can move freely back and forth over the pallet. The dis- tance between the underside of the clamp and the pallet must be approximately 10 mm. - Page 9 If it is necessary to adjust the SPI even higher, it is pos- sible to place rings between the plate and the frame. As a result, the Installation inclines backwards and it comes to...
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Page 10: Operation Of Spi
1 on the remote control and holding it down. holding it down. Place the load on the load platform of the SPI. Press button 1 and hold this down until the face plate has pushed the load off the pallet. -
Page 11: Maintenance Schedule
Pulling the load onto the load platform is possible when the load is standing on a ‘slipsheet’. -Position a forklift truck with load in front of the SPI, as in illustration 3. -Make sure that the end of the ‘slipsheet’ comes properly ** The remote control works only within a pre-set range. -
Page 12: Malfunction Analysis
Malfunction analysis Observation Symptom Possible cause Possible solution SPI is not connected to the Connect the SPI to the mains mains energy network. energy network. The SPI is switched off. Set rotary knob D* to the ON position. The batteries of the remote Replace the batteries of the control are flat. -
Page 13: Appendix: Electronics
Appendix: Electronics. -
Page 34: Appendix: Hydraulic Schematics
Appendix: Hydraulic schematics... -
Page 35: Replacement Parts List, Hydraulics
Replacement parts list, hydraulics Pos. Nº Description Article Nº Nº of articles Hydraulic power unit 3852686 4/3 Directional spool valve soft shift 3825318 Needle valve with reverse flow check valve 6074189 Flow control valve M00013160 Hose 1340 mm M00021714 Hose 1100 mm M00021713 Cylinder MSE-1606201150... -
Page 36: Parts List - Spi
Parts list - SPI Pos Nº Description Article Nº Total Qty Pump unit 25L M00024030 Remote control SPI M00022830 Electrical box M00020781 Push pull DW Stationary M00029251 Cylindrical damper M00001226 Stationary push pull frame M00029589... -
Page 37: Parts List - Spi Frame
Parts list - SPI Frame Pos Nº Description Article Nº Total Qty Nut M16 01300 M16 Nord-Lock ring M16 37967 M16 Bolt M16x60mm 01010.160.060 Bush M00006307 Sheet metal ring M16x40 M00010279 Bolt M20x90 M00029514 Allen bolt M16x130 M00029574 Stationary push pull frame... -
Page 38: Parts List - Push / Pull
Parts list - Push / Pull Pos Nº Description Article Nº Total Qty Cylindrical damper M00016532 SPI Scissor system ME-1604201156 Face plate M00018209 Rear frame M00029638... -
Page 39: Parts List - Pantograph
Parts list - Pantograph Pos Nº Description Article Nº Total Qty Self-locking nut M16 12300 M16 Bolt M10x25 01210.100.025 Sunken Allen bolt M10x20 07470 M10x20 Nord-Lock ring M16 37967 M16 Nord-Lock ring M10 37967 M10 Bolt M8x20 01010 M8x20 Ring M10 ME-1102201051 Nord-Lock ring M8 37967.080.001... - Page 40 Bolt M16x70 01200.160.070 Bearing M00012299 Arm 01 left ME-1604201154 Arm 01 right ME-1604201156 Arm 02 left ME-1604201158 Arm 02 right ME-1604201163 Arm 03 left ME-1604201165 Arm 03 right ME-1604201168 Locking pin M00012360 Frame arm middle ME-0504201151...
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Page 41: Parts List - Face Plate
Parts list - Face plate Pos. Nº Description Article Nº Total Qty Allen bolt M8x20 07160 M8x20 Cylindrical pin 6x45 39070.060.045 Bolt M16x40 01010.160.040 Bolt M8x20 01010 M8x20 Nord-Lock ring M8 37967.080.001 Adjusting screw M12x10 07850.120.010 Locking plate M00006647 Locking washer M00006648 Locking pin M00006680... -
Page 42: Parts List - Hydraulic Components
Parts list - Hydraulic components Pos. Nº Description Article Nº Total Qty Hydraulic pipe 12x1.5 M00030060 Hose-1 M00030061 Hose-2 M00030062 Hose-3 M00030063 Hose-4 M00030064 Hose-5 M00030065 Hose-6 M00030066 Sequence valve M00011434 T connector coupling M00013307 Cylinder DW-50-25-308 L M00011426 Cylinder DW-50-25-308 R M00011432 Cylinder DW 45 25 XXX L M00018359... -
Page 43: Parts List - Walk-In Protection
Parts list - Walk-in protection Pos. Nº Description Article Nº Total Qty Mounting base light barrier M00026656 Mirror light barrier, floor mounting M00026657 Stationary Push Pull M00029245 Mounting support for light barrier M00029924 Laser adjustment aid M00029923 PUR connection cable, female M00029925 PUR connection cable, female M00029926...
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