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DMC HI-CAP 40 Owner's Manual

Grain cleaner
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OWNER'S MANUAL
HI-CAP 40
GRAIN
CLEANER
DAVID MANUFACTURING CO.
1600 12th Street N.E., Mason City, Iowa USA 50401
641-424-7010

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  • Page 1 OWNER’S MANUAL HI-CAP 40 GRAIN CLEANER DAVID MANUFACTURING CO. 1600 12th Street N.E., Mason City, Iowa USA 50401 641-424-7010...
  • Page 2 The Warranty and liability of David Manufacturing Company, its distributors, dealers and agents is limited to replacement, without charge, of defective parts, as outlined above. DMC makes no other warranties, express or implied except as stated herein, and disclaims all obligations and liabilities other than specified.
  • Page 3 HI-CAP 40 GRAIN CLEANER EC DECLARATION OF CONFORMITY 2027319 David Manufacturing Company 1600 12th Street N.E. Mason City, Iowa 50401 USA Declares that: Machine Name: Hi-Cap 40 Grain Cleaner Machine Description/uses: The primary function of the grain cleaner is to remove unwanted fines and large materials from grain by means of revolving screen cylinders and cones.

  • Page 4: Limited Warranty

    Hi-Cap 40 Grain Cleaner Hi-Cap Model __________________________________ Year Purchased ________________________________ Serial No.______________________________________ Auger Size _____________________________________ LIMITED WARRANTY The Hi-Cap Grain Cleaner is guaranteed for one drying season to be free of defects in mate- rials or workmanship, when properly serviced and operated in accordance with the instruc- tions.
  • Page 5 Safety and Decals HI-CAP 40 GRAIN CLEANER...
  • Page 6 HI-CAP 40 GRAIN CLEANER Safety and Decals Maintenance and Service It is essential in undertaking any maintenance or servicing of the Grain Cleaner that a safe system of work is strictly followed. Failure to do so may result in a serious injury to the operator.

  • Page 7: Operation

    6. ALL electrical wiring should be in accordance of B57671:1992. Be sure equipment is properly grounded. 7. Only knowledgeable and trained personnel should operate this equipment. 8. Rotating drum grain cleaners are designed to remove both fine and large materials from grain. Contact DMC for recommendations for other materials and conditions.
  • Page 8 HI-CAP 40 GRAIN CLEANER Safety and Decals THE DECALS SHOWN ON THIS PAGE MUST BE DISPLAYED AS SHOWN REPLACEMENTS ARE AVAILABLE UPON REQUEST Write to: David Manufacturing Company 1600 12th Street N.E. Mason City, Iowa 50401 USA Please note: The decals on the page are NOT actual size.
  • Page 9 Hi-Cap 40 Grain Cleaner INTRODUCTION Your Hi-Cap Grain Cleaner is a high quality machine built to give years of reliable service. With the wide range of screen sizes available, it will take care of all your screening needs. With its dual screening action it not only removes the “fines”, chaff, etc., but also large trash such as cob particles, stalks and straw.

  • Page 10: Table Of Contents

    Hi-Cap 40 Grain Cleaner INDEX INTRODUCTION Model 40 Hi-Cap Grain Cleaner Assembly Instructions ....1 - 14 Trash Pan Assembly Instructions ..........6 - 8 Additional Instructions ..............13 8” x 8’ Auger Assembly Instructions..........15 - 23 Model 40 Hi-Cap Grain Cleaner Parts Breakdown ......24 - 25 8”...
  • Page 11 Cleaner Assembly Hi-Cap 40 Grain Cleaner CLEANER ASSEMBLY INSTRUCTIONS...
  • Page 12 Hi-Cap 40 Grain Cleaner Cleaner Assembly * NOT provided by DMC...
  • Page 13 Cleaner Assembly Hi-Cap 40 Grain Cleaner...
  • Page 14 Hi-Cap 40 Grain Cleaner Cleaner Assembly...

  • Page 15: Trash Pan Assembly Instructions

    Cleaner Assembly Hi-Cap 40 Grain Cleaner...
  • Page 16 Hi-Cap 40 Grain Cleaner Cleaner Assembly...
  • Page 17 Cleaner Assembly Hi-Cap 40 Grain Cleaner...
  • Page 18 Hi-Cap 40 Grain Cleaner Cleaner Assembly BEARING REVISIONS Bearings Parts List Ref. Part Number Req'd. Description 103C0025 Extension Spring, Belt Tightener 202B0046 Belt Tightener, Drum Drive 202B0050 Bearing Mount Extension Bracket 202B0051 Pivot Bolt, Belt Tightener Bracket, 3/8" 202B0052 Spring Tension Bracket...
  • Page 19 Cleaner Assembly Hi-Cap 40 Grain Cleaner...
  • Page 20 Hi-Cap 40 Grain Cleaner Cleaner Assembly...
  • Page 21 Cleaner Assembly Hi-Cap 40 Grain Cleaner...

  • Page 22: Additional Instructions

    Hi-Cap 40 Grain Cleaner Cleaner Assembly...
  • Page 23 Cleaner Assembly Hi-Cap 40 Grain Cleaner...

  • Page 24: 8" X 8' Auger Assembly Instructions

    Hi-Cap 40 Grain Cleaner Auger Assembly MODEL 40 8” X 8’ FEED-IN AUGER ASSEMBLY INSTRUCTIONS...
  • Page 25 Auger Assembly Hi-Cap 40 Grain Cleaner...
  • Page 26 Hi-Cap 40 Grain Cleaner Auger Assembly...
  • Page 27 Auger Assembly Hi-Cap 40 Grain Cleaner...
  • Page 28 Hi-Cap 40 Grain Cleaner Auger Assembly...
  • Page 29 Auger Assembly Hi-Cap 40 Grain Cleaner...
  • Page 30 Hi-Cap 40 Grain Cleaner Auger Assembly...
  • Page 31 Auger Assembly Hi-Cap 40 Grain Cleaner...
  • Page 32 Hi-Cap 40 Grain Cleaner Auger Assembly...

  • Page 33: Model 40 Hi-Cap Grain Cleaner Parts Breakdown

    Parts List Hi-Cap 40 Grain Cleaner MODEL 40 HI-CAP GRAIN CLEANER PARTS...
  • Page 34 Hi-Cap 40 Grain Cleaner Parts List REF. PART DESCRIPTION NUMBER REQ'D. 103C0025 Extension Spring, Belt Tightener 202A0028 Inside Cone Screen Strap, 60-1/4" 202A0029 Inside Cone Screen Strap, 57-1/8" 202A0030 Inside Cone Screen Strap, 88-1/2" 202A0031 Outside Drum Screen Strap, 125-7/8"...

  • Page 35: 8" X 8' Auger Parts Breakdown

    Parts List Hi-Cap 40 Grain Cleaner 8” x 8’ AUGER PARTS...
  • Page 36 Hi-Cap 40 Grain Cleaner Parts List REF. PART DESCRIPTION NUMBER REQ'D. 202C0137 Auger Tube, 7' 202C0140 7" O.D. Auger, 8' 202E0006 Power Cord (Specify 115 Volt or 230 Volt) 204C0010 Auger Pivot 205C0002 2" Strap Bracket 205C0003 Motor Mount Angle...

  • Page 37: 4" X 15' Fines Auger Parts Breakdown

    Parts List Hi-Cap 40 Grain Cleaner 4” X 15’ FINES AUGER PARTS...
  • Page 38 Hi-Cap 40 Grain Cleaner Parts List REF. PART DESCRIPTION NUMBER REQ'D. 201C0001 Auger Tail Cage With Bushing 201C0002 Strap Bracket, Auger Head (Lower) 201C0003 Strap Bracket, Auger Head (Upper) 201C0004 Auger Head, 4" 201C0005 Shield, Belt Drive 201C0006 Strap, Shield Mount...

  • Page 39: Trash Pan Parts Breakdown

    Parts List Hi-Cap 40 Grain Cleaner TRASH PAN PARTS REF. PART DESCRIPTION NUMBER REQ'D. 202D0004 Drum Side Panel Support Post 202D0005 Side Panel Frame Bracket 202D0008 Discharge Auger 202D0009 Belt Shield Support Bracket 202D0010 Lower Belt Shield 202D0011 Upper Belt Shield...

  • Page 40: Overall Dimensions

    Hi-Cap 40 Grain Cleaner Parts List MODEL 40 HI-CAP CAPACITIES CAPACITIES (Shelled Corn) 15% Moisture Test ................. 1600 BPH 25% Moisture Test ................. 1000 BPH 30% Moisture Test ................700 BPH 35% Moisture Test ................400 BPH The capacities listed above can vary with grains, amount of foreign material, and test weights.

  • Page 41: Available Screens

    Parts List Hi-Cap 40 Grain Cleaner AVAILABLE SCREENS OUTSIDE DRUM SCREENS CONE SCREENS CORN SCREENS 2 x 2 19 GA Wire - Small 4-1/2 x 4-1/2 x 21 GA Wire - Small 5/8 x 5/8 x 17 GA Wire - Standard...
  • Page 42 Hi-Cap 40 Grain Cleaner...

  • Page 43: Electrical Wiring

    Electrical Information Hi-Cap 40 Grain Cleaner ELECTRICAL WIRING The DMC Grain Cleaner is shipped without wiring installed in the machine. A qualified electrician should install wiring that complies with standard BS-7671:1992. Electrical power to the cleaner should be supplied through a single lockable switch.
  • Page 44 Hi-Cap 40 Grain Cleaner Electrical Information 1 PHASE...
  • Page 45 Electrical Information Hi-Cap 40 Grain Cleaner 3 PHASE...
  • Page 46 Hi-Cap 40 Grain Cleaner CroProcessing Equipment...
  • Page 47 HI-CAP 40 GRAIN CLEANER OWNER’S MANUAL This product conforms to the EC Directive 89/392/EEC (amended by Council Directive 91/368/EEC), the Machinery Directive, and in par- ticular, the Essential Health and Safety Requirements that apply to it, specifically, Schedule 1: General Points.

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