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Summary of Contents for Kramer HKR-EVO2 Series
- Page 1 OWNER’S MANUAL HKR-EVO2 S and R MODELS...
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Page 2: About This Manual
Introduction Dear Krämer Customer, We would like to congratulate you on your purchase of a Krämer HKR Evo2 series motorcycles – the most advanced, hand built, supermonos in the world. These motorcycles feature the trusted power of the KTM 690 LC4 power plant, a race focused KRÄMER MOTORCYCLES U.S.A., chassis, fully adjustable front and rear suspension, and the best available components Sales •... -
Page 3: Table Of Contents
General Information Table of Contents Introduction Brake System Brake Bleeding ....... . 16 About This Manual Suspension Usage and Set Up... -
Page 4: Usage And Set Up
Usage and Set Up Usage and Set Up Identification / Serial Numbers Reference Views of Vehicle Instructions, such as right-hand (R.H.) side and left-hand(L.H.) side are from rider position. Serial Numbers 1. Chassis S/N (R.H. side steering head) 2. Engine S/N Operating Components 3. -
Page 5: Control Components
Usage and Set Up Control Components Speedometer/Tachometer/Information Control Center Ignition Switch Run/Stop Switch Start Button Clutch Lever Front Brake Lever Throttle Shift Lever Rear Brake Lever Hand Controls Rear Brake Lever Shift Lever Start Up Procedure STOP 1. Pull out ignition switch , located on the R.H. -
Page 6: Vehicle Break-In Procedure
Usage and Set Up Vehicle Break-in Procedure Post Crash Inspection Following the first outing For the first 100 km (62 miles) 1. Remove the entire fairing (including the Intake Cover/ (15-20 minutes): • Do not exceed 70% of full brake Air Filter Box). -
Page 7: Transporting / Loading
Usage and Set Up Transporting / Loading Use wheel chock to stabilize front wheel. Recommended Tie-down Points 1. FRONT: Attach soft-tie loop straps on the lower triple tree. Lead the loop forward out the lower front fairing attaching to tie-down straps secured to a solid mounting point in the transport vehicle. -
Page 8: Maintenance / Service
Maintenance / Service Maintenance / Service Checking Engine Oil Level Check the engine oil level at normal 3. Check the engine oil in the site glass window engine operating temperature. Upper Level The level must be between the lower and 1. -
Page 9: Chain Cleaning / Lubrication
Maintenance / Service Chain Cleaning / Lubrication 1. Raise rear of motorcycle on lift stand. 6. Let chain dry to the touch before spraying [See pg. 7] lubricant. 2. Check that the shift lever is in neutral. 7. Apply chain lubricant – Carefully spray the lubricant in the front of the chain tunnel in 3. -
Page 10: Fuel Filler Cap
Maintenance / Service FIRE HAZARD Fuel Filler Cap Fuel is highly Open Fuel Filler Cap fl ammable. 1. Push down on cap lever The fuel in the fuel tank expands when warm and 2. Rotate counter-clockwise 1/4 turn. can escape if overfi lled. 3. -
Page 11: Brake Inspection
Maintenance / Service WARNING! Brake Inspection Danger of Brake Pads accidents 1. Visually inspect brake pads for wear, cracking and damage Reduced braking on all brake calipers effi ciency can be caused 2. Ensure they have minimum thickness. by worn brake pads. Minimum thickness 1 mm (≥... -
Page 12: Chassis
Maintenance / Service Chassis Seat/Tank Height Adjustment 3. Temporarily tighten the left mounting screw. The seat height is adjusted by moving the complete seat/tank unit. The height 4. Remove the right mounting screw, apply is adjusted by turning the eccentric tank thread lock, reinsert and tighten to the mounts appropriate torque –... -
Page 13: Rear Set Setup
Maintenance / Service Rear Set Setup 3. Position the carrier to the desired location. The adjustable rear set allows a personalized setting for each rider, with 4. Tighten the top screw to the appropriate both foot pegs, the shift lever, and the torque –... -
Page 14: Body Work Removal
Maintenance / Service Body Work Removal Remove the body work pieces in the order 7. Remove two 1/4-turn fasteners under of appearance. the windshield. Reinstall the body work pieces in reverse 8. NOTE: If Intake Cover/Air Filter Box is not order. -
Page 15: Engine
Recommended Engine Maintenance Utilize a KTM 690 Repair manual, available from your KTM dealer, to perform more extensive repairs and servicing of the Kramer Motorcycle. Check Valve Clearance • After fi rst run (200km) and then every 1.000 km. Hydraulic Clutch Piston/Cylinder Service •... -
Page 16: Brake System
Maintenance / Service Brake System Brake Bleeding Bleeding Front Brake Calipers Use standard manual or vacuum bleeding procedures to bleed the front brake calipers. SPECIAL NOTES: • Bleed each caliper individually used bleed screw • Bleed brake lever at bleed screw Front Brake Lever Bleed Screw Bleeding Rear Brake Caliper Use standard manual or vacuum bleeding procedures to bleed the brake caliper. -
Page 17: Suspension
Maintenance / Service Suspension Steering Stem Adjustment – Fixed Triple Clamp 1. Raise up the motorcycle under the frame, operation with no free play. lifting the front wheel off the ground. 7. Tighten top clamp screws - 15 Nm 2. Unbolt steering dampener screws (11.1 ft-lb). -
Page 18: Fork Setup
Maintenance / Service Fork Setup Adjusting Spring Preload 2. Zeroing: Turn the screw as far as possible in a clockwise direction. Preload: The distance the spring is 3. Turn the screw as many clicks as necessary compressed from its free length with the counter-clockwise. -
Page 19: Rear Shock Setup
Maintenance / Service Reference Rear Shock Setup Measure (RF) Adjusting Spring Preload Adjusting Compression Damping Preload: The distance the spring is compressed from its free length with the Compression damping: It controls the rate suspension fully extended. It affects the of suspension compression. -
Page 20: Swingarm Angle / Ride Height Adjustment
Maintenance / Service Ride Height Adjustment Swingarm Angle / Ride Height Adjustment The swingarm angle infl uences the general balance, the ride height and weight distribution of the motorcycle. Zero +2mm Four settings are available from 0-6 mm. The setting +4mm +6mm is determined by the position of 2 different adjustment... -
Page 21: Wheels
Maintenance / Service Wheels Front Wheel Removal 1. Raise motorcycle front and rear on lift the wheel spindle out of the axle clamp. stands. [See pg. 7] Remove axle nut 2. Remove the screws from both brake 6. Holding the front wheel, withdraw the wheel calipers. -
Page 22: Rear Wheel Removal
Maintenance / Service Rear Wheel Removal 1. Raise motorcycle front and rear on lift 6. Lift the rim until the brake disk is no longer stands. [See pg. 7] between the caliper. 2. Remove the axle nut and chain adjuster 7. -
Page 23: Electrical
5. Lift battery out. recommended.) 6. Install in reverse order. Fuse Box / Battery BATTERY INFO Kramer Motorcycles are factory-equipped with a lightweight LITHIUM BATTERY • C.C.A: 150 • Part No: HJTZ7S-FP-IL • Weight: .64 Kg. (1.42 lbs.) • 12V / 29WH Use a proper lithium rated battery charger to ensure long life. -
Page 24: Wiring Diagram
Maintenance / Service Wiring Diagram Wire Color Code Schwarz-Gelb Black-Yellow Lila-Weiß Purple-White Braun-Weiß Brown-White Weiß-Rot White-Red Grün-Weiß Green-White Gelb-Weiß Yellow-White Rot-Grün Red-Green Grau-Grün Gray-Green Lila-Braun Purple-Brown Schwarz-Grün Black-Green Lila-Schwarz Purple-Black Gelb-Rot Yellow-Red Blau-Rot Blue-Red Pink-Blau Pink-Blue Pink-Schwarz Pink-Black Pink-Grün Pink-Green Lila-Blau Purple-Blue Lila-Grün... -
Page 25: Multifunction Speedometer Information Center
Maintenance / Service Multifunction Speedometer Information Center Koso RX2N GP Style Meter (BA)15B15) This instrument features many different functions, such as speed, odometer, tripmeter, RPM, shift light, temperature, indicator lights and many other functions. SET UP See KOSO RX2N manual for set up and operation instructions. Speed unit Km/h or MPH Digital oil temperature range... -
Page 26: Technical Data
Technical Data Technical Data 2018 HKR Evo2 S Specifications Fluids Specifications Weight*: 125 Kg (276 lbs) Engine oil 1.70 L (1.8 qt) SAE 10W/60 Power: 55.92 Kw (75 hp) Coolant 1.20 L (1.27 qt) Engine Ice Hi-Performance Torque: 70 Nm (51.63 ft-lb) Brake Fluid DOT 5.1 Weight balance:... -
Page 27: Torque Specs
Technical Data Torque Specs Swingarm Spindle Nut 100 Nm (73.8 ft-lb) Bottom Yoke Screw 15 Nm (11.1 ft-lb) Engine Mounts Front and Back 45 Nm (33.2 ft-lb) Headstock Screw 20 Nm (14.8 ft-lb) Before checking the Headstock screw, loosen Foot peg 25 Nm (18.4 ft-lb) the top yoke and afterwards re-tighten the Rearset Mount... - Page 28 Krämer Motorcycles U.S.A., SALES • CUSTOMER SERVICE • PARTS 114 1st Avenue West, West Fargo, ND, 58078 (701) 367-2258 www.kramermotorcyclesusa.com...
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