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Related Manuals for Franklin Electric DrivE-Tech Series
Summary of Contents for Franklin Electric DrivE-Tech Series
- Page 1 DrivE-Tech Installation, use and maintenance manual V 5.0 20/04/2024...
- Page 2 Copyright © Franklin Electric S.r.l The information contained in this document may be changed without notice Franklin Electric S.r.l, Via Asolo, 7, 36031 Dueville (Vicenza) - ITALY, Tel. +39 (0)444 361114, Fax +39 0444 365247, sales.it@fele.com, franklinwater.eu...
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Page 3: Table Of Contents
DrivE-Tech Table of Contents 1. Introduction ............................5 1.1. Purpose of the manual ......................5 1.2. Product overview ........................5 2. Safety ..............................6 2.1. Symbols ..........................6 2.2. Qualified personnel ........................6 2.3. Safety warnings ........................6 2.4. Acoustic emission ........................8 2.5. - Page 4 DrivE-Tech 9.10. Connectivity parameters ....................... 43 10. Constant pressure operation ......................43 10.1. Introduction .......................... 43 10.2. The pressure vessel ......................43 10.3. Electrical connections ......................44 11. Splitting the pumping system ......................44 11.1. Introduction.......................... 44 11.2. Variable speed pumping unit with one or two D.O.L. pumps............. 46 11.2.1.
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Page 5: Introduction
DrivE-Tech 1. Introduction 1.1. Purpose of the manual The purpose of this manual is to provide users with detailed information on the installation, operation, and mainte- nance of the product, with special regard to safety regulations. WARNING Read the manual carefully before installing and using the product. WARNING Failure to follow the instructions may result in damage to the product, the system in which it is installed and, in the worst cases, damage to property or persons with even fatal consequences. -
Page 6: Safety
DrivE-Tech • record the operating hours and, based on these, the errors and faults reported by the system • control two other D.O.L. (Direct On Line) pumps at constant speed • connect to other devices to obtain combined operation Appropriate output filters, available upon request, allow reducing the dangerous overvoltages that are generated in very long cables and, therefore, make the device ideal also for controlling submerged pumps. - Page 7 DrivE-Tech WARNING The product is suitable for installation in industrial environments. In case of installation in a residential environment, it is recommended to adopt all the safety precautions required by local regulations. WARNING The unsuitable use of the product, non-original spare parts or tampering with the hardware and/or firmware of the product may lead to serious damage to property or persons in addition to the loss of warranty.
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Page 8: Acoustic Emission
DrivE-Tech DANGER It is recommended to install the appropriate protection devices upstream of the device, such as a circuit breakers, fuses and a residual current device (RCD). DANGER Make sure that the device and the loads connected to it are properly grounded with the appropriate connection terminals before commissioning. -
Page 9: Warranty
DrivE-Tech Intervention Interval Check for alarms Every 12 months Check the correct tightening of the power terminals Every 12 months Verify the maintenance of the protection rating (ingress of dust or water) by checking the tightening of the Every 12 months screws in the mechanical closing parts, the gaskets, and the cable glands. -
Page 10: Transport
DrivE-Tech 4.1. Transport Avoid subjecting the product to severe shocks or extreme weather conditions during transport. The packaging must remain dry and at a temperature between -20°C (-4°F) and +70°C (+158°F). Do not stack packages without first checking feasibility with the manufacturer. It is advisable to always indicate FRAGILE on the packaging 4.2. -
Page 11: General Electrical Specifications
DrivE-Tech Model Vin +/- 15% [VAC] Max V out [VAC] Max I in [A] Max I out [A] Typical motor P2 Maximum efficiency Size [kW] DrivE-Tech 2.015 1 x 230 1 x Vin 3 x Vin DrivE-Tech 2.030 1 x 230 1 x Vin 3 x Vin DrivE-Tech 2.040... -
Page 12: Mechanical Specifications
DrivE-Tech Power derating beyond maximum altitude - 1% every 100 m (328 ft) Mechanical specifications: Protection rating IP66 (NEMA 4X) IP54 (NEMA 12) sizes 3 & 4 Resistance to vibrations EN60068-2-6:2008, EN60068-2-27:2009, EN60068-2-64:2008, WARNING Protect the device from direct exposure to weather and sunlight. 5.2. -
Page 13: Mechanical Installation
DrivE-Tech Cable gland Tightening torque Cable diameter Size Size Size DrivE-Tech 3.300 , Size DrivE-Tech 3.550 , DrivE-Tech DrivE-Tech 4.550 3.750 , DrivE-Tech 4.1100 , DrivE- [Nm] [mm] Tech 4.1320 10-17 19 -28 27 -35 34 -45 58 – 68 6. -
Page 14: Installation On The Motor Fan Cover
DrivE-Tech During operation, the surfaces of the device can become hot enough to cause burns. Do not touch them. In the case of installation inside electric cabinet, it is necessary to guarantee the appropriate air flow for the heat dissipation of all the components. The heat released by the device may be calculated from its conversion efficiency. WARNING Do not place any heat-generating elements (outlet filters) on the suction side of the device to prevent dangerous overheating. -
Page 15: B35 Motor-Side Assembly
DrivE-Tech Motor kit for size 1 & 2 devices The kit includes: • No. 4 M5x50 screws. • No 4 hooks for fastening to the motor fan cover. • No 1 centering pin on the motor fan cover. 6.4. B35 motor-side assembly This type of assembly is only possible with IEC motors in version B35 (with motor flange and feet), using the appropriate motor kit. -
Page 16: Wall Installation
DrivE-Tech Figure 1. Motor kit for size 3 devices The motor kit includes: • No. 1 adapter flange for MEC160,180,200,225 motors. • No. 4 M8 screws. • No. 4 M10 screws, nuts and washers. 6.5. Wall installation The device is installed on the wall and cooled by the ventilation system supplied in the special wall kit. - Page 17 DrivE-Tech Wall kit for size 1 & 2 devices 134.6 The kit includes: • 12 VDC fans. To ensure that the unit cools down correctly, respect the flow direction indicated in the figure when assembling the fans. • No. 1 fan cover •...
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Page 18: Electrical Installation
DrivE-Tech Wall installation for size 3 devices Wall installation for size 4 devices 7. Electrical installation WARNING Read the safety chapter carefully before continuing. -
Page 19: Grounding
DrivE-Tech 7.1. Grounding DANGER Make sure that the device and the loads connected to it are properly grounded with the appropriate connection terminals before commissioning. Ensure that the grounding system is compliant and refer to local regulations for grounding devices. Each load must be fitted with its own earthing cable, the length of which must be as short as possible. -
Page 20: Connecting Cables
DrivE-Tech Supply voltage Model Recommended fuse Recommended circuit breaker 3 x 380 - 460 VAC DrivE-Tech 4.110 ABB MCBS203-C32 3 x 380 - 460 VAC DrivE-Tech 4.150 ABB MCBS203-C40 3 x 380 - 460 VAC DrivE-Tech 4.185 ABB MCBS203-C50 3 x 380 - 460 VAC DrivE-Tech 4.220 ABB MCBS203-C63 3 x 380 - 460 VAC... -
Page 21: Control Cables
DrivE-Tech Model Maximum cross-section Maximum cross-section Cable tightening torque Ground cable tightening of the input cable with of the output cable with [Nm] torque [Nm] ground ground DrivE-Tech 3.550 4 x 95 mm 4 x 95 mm DrivE-Tech 3.750 4 x 95 mm 4 x 95 mm DrivE-Tech 4.022 4 x 2,5 mm... -
Page 22: Electrical Connections
DrivE-Tech WARNING It is possible to remove the connection of the filter capacitors Cy to the ground by removing the screws marked with the EMC symbol. In this way, the ground leakage currents caused by the filter are reduced, but the intrinsic EMC compatibility of the device is no longer valid and must therefore be guaranteed externally in another way. -
Page 23: Power Connections
DrivE-Tech 7.5.1. Power connections DrivE-Tech 2.015 , DrivE-Tech 2.030 F+ F- EMC2 EMC1 LINE EMC3 MOTOR L1/L L2/N A [mm] Pre-insulated cable lug Stripping diagram L1/L Fork for M4 screw Power Supply L2/N Fork for M4 screw LINE Eyelet for M4 screw P.E. - Page 24 DrivE-Tech DrivE-Tech 2.040 , DrivE-Tech 2.055 LINE MOTOR U V W A [mm] Pre-insulated cable lug Stripping diagram L1/L Fork for M4 screw Power Supply L2/N Fork for M4 screw LINE Eyelet for M4 screw P.E. Fork for M4 screw Motor Fork for M4 screw Fork for M4 screw...
- Page 25 DrivE-Tech DrivE-Tech 3.011 , DrivE-Tech 3.022 , DrivE-Tech 4.022 , DrivE-Tech 4.040 EMC4 F+ F- EMC2 EMC1 EMC3 LINE MOTOR L2 L3 A [mm] Pre-insulated cable lug Stripping diagram Fork for M4 screw Power Supply Fork for M4 screw Fork for M4 screw LINE Eyelet for M4 screw P.E.
- Page 26 DrivE-Tech DrivE-Tech 3.030 , DrivE-Tech 3.040 , DrivE-Tech 4.055 , DrivE-Tech 4.075 - VDC BR + BR - LINE MOTOR L1L2 L3 U V W A [mm] Pre-insulated cable lug Stripping diagram Fork for M4 screw Power Supply Fork for M4 screw Fork for M4 screw LINE Eyelet for M4 screw...
- Page 27 DrivE-Tech DrivE-Tech 3.055 , DrivE-Tech 3.075 , DrivE-Tech 4.110 , DrivE-Tech 4.150 - VDC BR + BR - LINE MOTOR L1 L2 L3 U V W A [mm] Pre-insulated cable lug Stripping diagram Power Supply LINE Eyelet for M4 screw P.E.
- Page 28 DrivE-Tech DrivE-Tech 3.092 , DrivE-Tech 3.110 , DrivE-Tech 3.150 , DrivE-Tech 3.185 , DrivE-Tech 3.220 , DrivE-Tech 3.040 , DrivE-Tech 4.185 , DrivE-Tech 4.220 , DrivE-Tech 4.300 , DrivE-Tech 4.370 , DrivE-Tech 4.450 , DrivE-Tech 4.550 L1 L2 L3 P.E. U V W P.E. L1 L2 L3 LINE MOTOR...
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Page 29: Control Connections
DrivE-Tech DrivE-Tech 3.370 , DrivE-Tech 3.450 , DrivE-Tech 3.550 , DrivE-Tech 3.750 , DrivE-Tech 4.750 , DrivE-Tech 4.900 , DrivE-Tech 4.1100 , DrivE-Tech 4.1320 P.E. U P.E. P.E. U P.E. LINE MOTOR LINE MOTOR A [mm] Pre-insulated cable lug Stripping diagram Eyelet for M10 screw Power Supply Eyelet for M10 screw... - Page 30 DrivE-Tech MODBUS COMBO DISPLAY AN4 SEL AN3 SEL AN4 SEL AN3 SEL DOL 2 DOL 1 ALARM STATUS NO4 COM4 NC4 NO3 COM3 NC3 NO2 COM2 NC2 NO1 COM1 NC1 Type Description Functionality Comments Analog inputs 4-20 mA Sensor 1 4-20 mA Sensor 2 4-20 mA...
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Page 31: Commissioning
DrivE-Tech Type Description Functionality Comments NO3, COM3: contact closed to Max 250 VAC, 2 A COM3 Common start the DOL1 pump. Normally Closed Max 30 VDC, 2 A NC3, COM3: contact open to start the DOL1 pump. Relay outputs Normally Open DOL2 Relay Potential-free contacts COM4... -
Page 32: Keyboard And Display
DrivE-Tech 9.1. Keyboard and display WARNING Protect the keyboard and display from shocks. Press with fingers only on the keys and never on the display. Excessive pressure on the display and surrounding area can lead to damage. DISPLAY START: motor start STOP: motor stop / alarm reset / exit the menu ENTER: access the menu / edit parameters / confirm parameters +: parameter scrolling / parameter editing... -
Page 33: Initial Set-Up
DrivE-Tech • Monitor multiple operating parameters simultaneously. • Obtain energy consumption statistics and check alarm history. • Run reports with the possibility of adding notes, images and send them by e-mail or store them in the digital archive. • Create schedules, save them in the archive, copy them to other devices, and share them among multiple users •... -
Page 34: Foc Motor Control
DrivE-Tech Parameter Default Description P044 Rotation sense ---> Running direction of the motor. Should the motor run in the wrong direction, it is possible to reverse the running direction without having to change the phase sequence in the connection. ---> / <--- P049 COMBO Enable the function P049 COMBO for the combined operation of several pumps in parallel. -
Page 35: Adjusting The Foc Control
DrivE-Tech CAUTION Incorrect setting of motor voltage, frequency and rated current leads to incorrect results in the calibration process and consequently to motor malfunction. WARNING Setting the rated current of the motor too high compared to the value on the data plate can seriously damage both the motor and the inverter. -
Page 36: Initial Display
DrivE-Tech 9.5. Initial display When the device is switched on, the control firmware version (CTRL = X.XX) and the power firmware version (INV = X.XX) are communicated to the user. Subsequently, or as soon as the first initial set-up has been completed, the initial view opens. 00.0 49.8 00.0... -
Page 37: Menu
DrivE-Tech Parameter Description Motor life Motor life XXXXX h : XX m %f 25 50 75 100 Operation statistics based on frequency and hours. %h XX XX XX XX AXX. XXXXXXXXXXXXX Alarm log (up to 8) in relation to the life of the inverter XXXXXXX h : XX m WXX. -
Page 38: Control Parameters
DrivE-Tech 9.7. Control parameters Parameter Default Description P018 Control mode Constant The following control modes can be selected: value Constant value Constant value: the device varies the speed of the pump in such a way as to keep the set value constant regardless of Fix speed water consumption. - Page 39 DrivE-Tech Parameter Default Description P040 Operating freq.2 Frequency used by the device to power the motor. f = XXX [Hz] P039 Max motor freq. P021 Freq.min.control = P039 Max Minimum frequency below which the pump must try to stop follow- motor freq.
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Page 40: Motor Parameters
DrivE-Tech Parameter Default Description P055 COMBO synchrony Through this parameter it is possible to activate the synchronous operation of the pumps in COMBO. Read the dedicated chapter. ON/OFF However, it is necessary to lower parameter P021 Freq.min.con- trol accordingly. P057 Start delay AUX Time delay with which the pumps in a group start up after the variable speed pump has reached the maximum motor frequency t = XX [s]... - Page 41 DrivE-Tech Parameter Default Description P010 Ramp down time Motor stop ramp from maximum frequency (P039 Max motor freq.) to minimum frequency ( P022 Min motor freq.). t = XX [sec] Slower ramps cause less strain on the motor and pump and therefore promote longer life. On the other hand, response times are longer.
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Page 42: In / Out Parameters
DrivE-Tech Parameter Default Description Change PASSWORD2 By pressing the ENT key it is possible to change the advanced level password (level 2) (default 002). Press ENT 9.9. IN / OUT parameters Parameter Default Description P083 Unit Units of measurement [bar,%, ft, in, cm, m, K, F, C, gpm, l / min, m3 / h, atm, psi]. XXXXX P004 F.scale sensor 16 bar (250... -
Page 43: Connectivity Parameters
DrivE-Tech Parameter Default Description P079 Dig.In.2/3 delay Delay of digital inputs 2 and 3. t = XX [s] Digital inputs 1 and 4 have a fixed delay of 1 second. Change PASSWORD1 By pressing the ENT key it is possible to change the installer level password (level 1) (default 001). Press ENT 9.10. -
Page 44: Electrical Connections
DrivE-Tech It is generally sufficient to place a pressure vessel with a volume of about 10% of the maximum flow rate required, considered in liters/minute. Example If the maximum flow rate required is 60 l/min, it is sufficient to use a 6 liter pressure vessel. If the maximum flow rate required is 60 GPM, it is sufficient to use a 6 gallons pressure vessel. - Page 45 DrivE-Tech 1: Inverter; 2: Pump; 3: Check valve; 4: Pressure vessel; 5: Gate valve; 6: Gate valve; 7: Pressure sensor A second splitting method requires installing in parallel a single pump regulated in frequency by the inverter and one or two other D.O.L. pumps. (Direct On Line) that are switched on or off by the inverter itself through contactors. 1: Inverter;...
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Page 46: Variable Speed Pumping Unit With One Or Two D.o.l. Pumps
DrivE-Tech 1: Inverter; 2: Pump; 3: Check valve; 4: Pressure vessel; 5: Gate valve; 6: Gate valve; 7: Pressure sensor; 8: D.O.L. pump control device. 11.2. Variable speed pumping unit with one or two D.O.L. pumps. 11.2.1. Operating principle. The unit consists of a pump controlled by an inverter, equipped with a pressure sensor, and one or two D.O.L. pumps that are switched on or off by the inverter itself through contactors. -
Page 47: Programming
DrivE-Tech 11.2.3. Programming. Menu Parameter Value Control. param. P045 Pump DOL 1 ON to activate / OFF to deactivate Control. param. P046 Pump DOL 2 ON to activate / OFF to deactivate Control. param. P050 Alternance ON to activate / OFF to deactivate Control. -
Page 48: Electrical Connections
DrivE-Tech 11.3.3. Electrical connections. MASTER: 0 SLAVE: 1 SLAVE: N COMBO COMBO COMBO S1+ S1- S1+ S1- G S1+ S1- G WARNING Respect the polarity of the connections. NOTE To make communication more immune to disturbances, it is recommended to: •... -
Page 49: Automatic Master Replacement
DrivE-Tech CAUTION When the master menu is accessed, the communication with the slave units is interrupted and the A13 NO COMMUNICATION alarm is produced. Communication is automatically re-established by exiting the Master Menu. WARNING In case of pumps in COMBO mode, it is recommended to make the connections to the motor respecting the same phase sequence. -
Page 50: Programming
DrivE-Tech If a differential pressure sensor is used, it is necessary to connect the sensor to the analog input 1, i.e: • AN1: 4-20 mA signal (-) • +15V: 15 VDC power supply (+) If two pressure sensors are used, one sensor must be connected to analog input 1 while the other sensor must be connected to analog input 2, i.e.: •... - Page 51 DrivE-Tech in correspondence with the STATUS screen) it is possible to attempt to reset the machine. If the cause of the alarm has not been resolved, the device displays the alarm again and emits an acoustic signal. WARNING Immediate remedies must be implemented in case of alarms to safeguard the integrity of the device itself and of the system in which it is installed.
- Page 52 DrivE-Tech Alarm Description Possible solutions A04 DRY RUN The warning W26 NO WATER appeared 5 WARNING consecutive times following the automatic When the warning W26 NO WATER appears, the de- reset attempts. vice will automatically restart the load after a time Reset mode: equal to the value set in the parameter P088 Restarts delay multiplied by the number of attempts made.
- Page 53 DrivE-Tech Alarm Description Possible solutions A11 NO LOAD The current absorbed by the load is too • Check the possible solutions for the alarm A01 OVERCURRENT MOT. low in relation to the parameter P017 Rat- ed motor Amp.. Reset mode: •...
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Page 54: Warnings
DrivE-Tech Alarm Description Possible solutions A22 AL. TEMP. MOT. The temperature measured by the PT100 • Check that the motor is cooled correctly. or PT1000 probe has reached the value • Check the value set for the parameter P129 PT alarm. set in the parameter P129 PT alarm and the device stops the motor. -
Page 55: Ec Declaration Of Conformity
Setting parameter P020 Dry run cosphi to 0 completely excludes the water shortage protection. 15. EC Declaration of Conformity The manufacturer hereby: Franklin Electric S.r.l Via Asolo, 7, 36031 Dueville (Vicenza) - ITALY declares under its own responsibility that the product:... -
Page 56: Declaration Of Conformity
DrivE-Tech 16. UK Declaration of Conformity The manufacturer hereby: Franklin Electric S.r.l Via Asolo, 7, 36031 Dueville (Vicenza) - ITALY declares, under its own responsibility, that the product: DrivE-Tech complies with the following directives: • UK SI 2017 No. 1206 Radio Equipment Regulations 2017 •...
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