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BRINKMANN PUMPS FKO Operating Manual

Drive controller
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Operating manual
Drive controller
Type: FKO
Status: 2023-09-06
Original operating manual
V2.60-b EN
Document-number: DOC0621_476xyz-12346-b

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Summary of Contents for BRINKMANN PUMPS FKO

  • Page 1 Operating manual Drive controller Type: FKO Status: 2023-09-06 Original operating manual V2.60-b EN Document-number: DOC0621_476xyz-12346-b...

  • Page 2: General Information

    Read this manual carefully in its entirety. It contains important information for operating the FKO. We assume no liability for any damage resulting from non-observance of this manual. This manual is an integral part of the product and applies exclusively to the FKO from K.H. Brinkmann GmbH & Co. KG.

  • Page 3: Notes In This Manual

    Type of danger and its source Possible consequence(s) of failure to comply Corrective actions 1.2.2 Warning symbols used Symbol Meaning Danger Danger due to electrical shock and discharge Danger due to electromagnetic fields Operating manual for FKO | 2023-09 | V2.60-b EN...
  • Page 4 The drive controller may only be assembled, operated, maintained and installed by trained and qualified staff. Fig. 2: Example of an information note Symbols within the information notes Symbol Meaning Important information Damage to property possible Other notes Symbol Meaning INFORMATION Enlarged view Operating manual for FKO | 2023-09 | V2.60-b EN...

  • Page 5: Symbols Used In This Manual

    Danger due to electrical shock and discharge Danger due to electrical shock and discharge. Wait two minutes (discharge time of the capacitors) after shut-down Additional earth connection Observe and read operating manual Operating manual for FKO | 2023-09 | V2.60-b EN...

  • Page 6: Qualified Staff

    The effectiveness of emergency stop measures is evaluated by means of a risk assessment for the machine or system and its electrical equipment, and is determined by selecting a circuit category according to DIN EN 13849 “Safety of machinery – Safety-related parts of control systems”. Operating manual for FKO | 2023-09 | V2.60-b EN...

  • Page 7: Safety Instructions

    This operating manual is an integral part of the product. It applies exclusively to the drive controller from BRINKMANN. Keep the operating manual close to the drive controller so it is easily accessible to all users. Operating manual for FKO | 2023-09 | V2.60-b EN...
  • Page 8 During assembly, ensure a sufficient distance from neighbouring parts. CAUTION! Risk of burns from hot surfaces! Serious burns to the skin from hot surfaces! Allow the drive controller's cooling elements to cool sufficiently. Operating manual for FKO | 2023-09 | V2.60-b EN...
  • Page 9 Supply terminals X1: L1, L2, L3 ◼ Motor connection terminals X2: U, V, W ◼ Connecting terminals X6, X7: Relay contacts for relays 1 and 2 ◼ PTC terminals T1/ T2 Operating manual for FKO | 2023-09 | V2.60-b EN...
  • Page 10 Ground the drive controller in accordance with DIN EN 61140; VDE 0140-1. ◼ The FKO may have touch currents of > 3.5 mA. In accordance with DIN EN 61800-5-1, an extra protective grounding conductor of the same cross- section as the original protective grounding conductor should therefore be fitted. A second protective grounding conductor can be connected under the mains supply (position marked with a ground symbol) on the outside of the device.
  • Page 11 If devices are fitted with integrated fans (optional for size C, standard for size D), we would recommend cleaning with compressed air. Operating manual for FKO | 2023-09 | V2.60-b EN...
  • Page 12 Measurement of insulation resistance on power part The power part of an FKO is tested with 2.02 kV in the course of series testing. Should the insulation resistance have to be measured during a system test, this can be done under the following conditions: ◼...

  • Page 13: Overview Of The Drive Controller

    Description of the FKO drive controller The FKO drive controller is a device for the speed control of three-phase AC motors. The drive controller can be integrated in the motor (with the standard adapter plate) or fitted close to the motor (with the wall installation adapter plate).

  • Page 14: Safety Instructions For Installation

    The cross-section of the supply line must be designed according to the transfer category and maximum permitted current. The contractor commissioning the device must ensure protection for the power line. Operating manual for FKO | 2023-09 | V2.60-b EN...

  • Page 15: Installation Requirements

    Failure to comply with this requirement may eventually result in the loss of the protection class (particularly in respect to seals and fibre-optic elements). The FKO is supplied in black RAL 9005 (black) as standard. Disassembling the circuit boards (even for the purpose of painting the housing sections) renders the...
  • Page 16 Ensure that no condensate from the motor can enter the drive controller during and after installation. 3.3.3 Basic connection versions Fig. 9: Star or triangle connection for drive controllers integrated in the motor Operating manual for FKO | 2023-09 | V2.60-b EN...
  • Page 17 DANGER! Risk of death due to electrical shock! Death or serious injury! De-energise drive controller and secure it against being restarted. IMPORTANT INFORMATION Regularly check that the nuts (1) are secure! Operating manual for FKO | 2023-09 | V2.60-b EN...
  • Page 18 Regularly check that the nuts (1) are secure! DAMAGE TO PROPERTY POSSIBLE Risk of damage to the drive controller. Correct phase assignment must be observed when connecting the drive controller, otherwise the motor may be overloaded. Operating manual for FKO | 2023-09 | V2.60-b EN...
  • Page 19 0.75 to 1.5 mm², fine-wired, AWG 18 to AWG 14 section: Connection cross- 0.5 to 1.0 mm², fine-wired, (core end sleeves with and without plastic collar) section: Length of stripped 9 to 10 mm insulation: Operating manual for FKO | 2023-09 | V2.60-b EN...
  • Page 20 Sizes A - C The terminals for the mains cable are located inside the drive controller. The FKO also has the option of being equipped with terminals for connecting a brake resistor. The configuration may vary depending on the version.
  • Page 21 Power connections (size D) Size D The terminals for the mains cable are located inside the drive controller. The FKO also has the option of being equipped with terminals for connecting a brake resistor. The configuration may vary depending on the version.
  • Page 22 Installation 3.3.5.1 Option using device plug connectors on the housing If standard cable/blanking connections on the housing of the FKO are replaced by device plug connectors, the following must be observed: When using the frequency converter with device plug connectors, electrical data for the mains input voltage changes: Electrical data –...
  • Page 23 24 V (-25%...+30%) 18 V – 31 V Voltage supply 24 V 100 mA 24 V SELV (-25%...+30%) 9.9 V – 10.1 V Voltage supply 10 V 30 mA 10 V (±10%) Operating manual for FKO | 2023-09 | V2.60-b EN...
  • Page 24 The use of EMC cable screw connections is recommended. These are not part of the scope of delivery. Wiring suitable for EMC must be ensured. Operating manual for FKO | 2023-09 | V2.60-b EN...

  • Page 25: Installing The Drive Controller Integrated In The Motor

    1. Unscrew the four screws (1) from the drive controller's housing cover (2) and then take it off. 2. Guide the mains connection cable through the cable glands (3). Continues on next page Operating manual for FKO | 2023-09 | V2.60-b EN...
  • Page 26 Tab. 3: DC feed 565 V terminal assignment X1 Terminal no. Designation Assignment Mains phase 1 Neutral wire Protective conductor Tab. 4: 1 x 230 VAC terminal assignment X1 Continues on next page Operating manual for FKO | 2023-09 | V2.60-b EN...
  • Page 27 2. Guide the mains connection cable through the cable glands (3). IMPORTANT INFORMATION The cable screw connection provides strain relief, and the PE connection cable must be connected in a leading fashion (considerably longer). Continues on next page Operating manual for FKO | 2023-09 | V2.60-b EN...
  • Page 28 Protective conductor Tab. 7: DC feed 565 V terminal assignment X1 Terminal no. Designation Assignment Protective conductor Motor phase 1 Motor phase 2 Motor phase 3 Tab. 8: Motor connection assignment X4 Operating manual for FKO | 2023-09 | V2.60-b EN...
  • Page 29 3. Place the cover on the housing of the drive controller and bolt it tight to the following torque. Size. Torque A - C 2 Nm (4 x M4 x 28) 4 Nm (4 x M6 x 28) Continues on next page Operating manual for FKO | 2023-09 | V2.60-b EN...
  • Page 30 PID actual value (parameter 3.060) A GND (Ground 10 V) Ground A. In 2 Free (not assigned) A GND (ground 10 V) Ground Tab. 10: Terminal assignment X5 of the standard application board Operating manual for FKO | 2023-09 | V2.60-b EN...
  • Page 31 Target value enable (parameter 1.131) Dig. In 1 Dig. In 2 Free (not assigned) Dig. In 3 Free (not assigned) Dig. In 4 Error reset (parameter 1.180) En HW (enable) Enable hardware Operating manual for FKO | 2023-09 | V2.60-b EN...
  • Page 32 Centre contact relay 2 Normally open relay 2 Normally closed relay 2 Tab. 12: Terminal assignment X7 (relay 2) INFORMATION In the factory setting, “no function” is assigned to relay 2 (parameter 4.210). Operating manual for FKO | 2023-09 | V2.60-b EN...
  • Page 33 Fault message (parameter 4.150) 10 V Out For ext. voltage divider 24 V Out Int. power supply 24 V Out Int. power supply En HW (enable) Enable hardware GND (ground) Ground Operating manual for FKO | 2023-09 | V2.60-b EN...
  • Page 34 Adapter plate Fig. 14: Control connections Characters Explanation Drive controller type: FKO Mx IV01 (3 x 400 VAC) Connection for external brake resistor (option) M6 grounding screw (connection for residual currents > 3.5 mA) RS485 programming interface (M12 plug) Internal potentiometer...

  • Page 35: Installing The Wall-Mounted Drive Controller

    The following figure shows the assembly dimensions and the free spaces required for installing the drive controller. Fig. 15: Minimum clearances For the "wall mounting" version, the following maximum line lengths are permissible between motor and FKO FKO size Max. length shielded Max.
  • Page 36 Ensure that the shielding contact is in order (large surface)! 3. Connect the prescribed PE connection in the motor connection box! 4. Close the motor connection box. Continues on next page Operating manual for FKO | 2023-09 | V2.60-b EN...
  • Page 37 To achieve optimum self-convection of the drive controller, ensure that the (EMC) screw connection (5) is facing upwards during installation. ◼ If there is no additional ventilation for the FKO (optional for size C), only vertical installation is permitted. Continues on next page Operating manual for FKO | 2023-09 | V2.60-b EN...
  • Page 38 4. Refit the contact plate (2) in the adapter plate (3). 5. Fasten the contact plate (2) using the screw (1) (torque: 1.2 Nm). INFORMATION After fastening the contact plate (2), ensure that it is mounted floating. Continues on next page Operating manual for FKO | 2023-09 | V2.60-b EN...
  • Page 39 Risk of death due to electrical shock! Death or serious injury! The motor PTC is energised once the FKO is connected, therefore it must be connected using a separate insulated motor lead. Only motor PTCs corresponding to DIN 44081/44082 may be connected! Replace the dummy screw (8) with a suitable standard screw connection and guide both ends to T1 and T2 (6).
  • Page 40 8. Position the drive controller (9) on the adapter plate (3) so that the collar of the adapter dips into the opening on the floor of the cooling element. 9. Fasten the drive controller (9) to the adapter plate (3) with the help of the screws (10) provided (torque: 4.0 Nm). Operating manual for FKO | 2023-09 | V2.60-b EN...
  • Page 41 Ensure that the shielding contact is in order (large surface)! 3. Connect the prescribed PE connection in the motor connection box! 4. Close the motor connection box. Continues on next page Operating manual for FKO | 2023-09 | V2.60-b EN...
  • Page 42 Find a position that meets the required ambient conditions described in the "Installation requirements" section. 5. Mount the adapter plate (1) on the wall with four screws*. Continues on next page The screws are not part of the scope of delivery. Operating manual for FKO | 2023-09 | V2.60-b EN...
  • Page 43 6. Mount seal (2), along with cup (3), to the adapter plate (1). Use the retaining bolts (5) and spring elements (4) provided (torque 8.5 Nm). IMPORTANT INFORMATION Please ensure that the seal (2) sits perfectly! Continues on next page Operating manual for FKO | 2023-09 | V2.60-b EN...
  • Page 44 Please ensure that the O-ring seal (6) sits perfectly! 8. Unscrew the four screws (7) from the cover (8) of the drive controller (9). 9. Take off the cover (8). Continues on next page Operating manual for FKO | 2023-09 | V2.60-b EN...
  • Page 45 10. Carefully place the drive controller (9) onto the cup (3). 11. Screw down both parts uniformly with the two M8 screws (10) (torque: max. 25 Nm). Continues on next page Operating manual for FKO | 2023-09 | V2.60-b EN...
  • Page 46 The protective conductor must be connected to the "PE" contact. Terminal no. Designation Assignment Mains phase 1 Mains phase 2 Mains phase 3 Protective conductor Tab. 13: 3~ 400 V terminal assignment X1 Continues on next page Operating manual for FKO | 2023-09 | V2.60-b EN...
  • Page 47 15. Connect the cables with the terminals [X4] (16) as follows: Terminal no. Designation Assignment Protective conductor Motor phase 1 Motor phase 2 Motor phase 3 Tab. 15: Motor connection assignment X4 Continues on next page Operating manual for FKO | 2023-09 | V2.60-b EN...
  • Page 48 The brake connections should be designed as described in section 3.4. 3 ff. " Connections for brake resistor". 3.5.6 Control connections The control connections should be designed as described in section 3.4 ff. "Installing the drive controller integrated in the motor". Operating manual for FKO | 2023-09 | V2.60-b EN...
  • Page 49 Disassembly and assembly of the FKO fan, size "D” Below you will find a description of how to replace the size "D" fan on the FKO. For your own safety, be sure to observe the safety notices and information provided.
  • Page 50 5. Carefully lift the drive controller off the cup (8) and place on a clean, level surface. Fig. 29: Disassembly/assembly of fan, size D 6. Unscrews the screws (9) and (10). 7. Carefully release fan unit (11) from drive controller. 8. Disconnect the M12 plug (12). Operating manual for FKO | 2023-09 | V2.60-b EN...
  • Page 51 (see chapter 3.3.2 "Power connection/size D") (4) "Brake resistor [X2] (optional)" (see chapter 3.3.3) (5) "Motor terminal [X4]" (see chapter 3.3.2 "Power connection/size D") (6) "Motor PTC/Klixon [X11]" (optional) Continues on next page Operating manual for FKO | 2023-09 | V2.60-b EN...

  • Page 52: Safety Instructions For Commissioning

    Use suitable fuses with appropriate current values between the mains and drive controller (see technical data). The drive controller must be grounded with the motor according to relevant regulations. Non- compliance may result in serious injury. Operating manual for FKO | 2023-09 | V2.60-b EN...
  • Page 53 FKO MMI handheld controller* Brinkmann Pumps Fig. 31: MMI handheld controller ◼ using the MMI* in the cover (option) Fig. 32: MMI option Continues on next page * Man-machine interface Operating manual for FKO | 2023-09 | V2.60-b EN...

  • Page 54: Block Diagram

    Ramps Motor current limit rotation Frequency Motor X(-1) Target value control 1.150 1.020 1.021 1.051 1.050 5.070 5.071 1.053 1.052 1.054 Fig. 33: General structure of target value generation Operating manual for FKO | 2023-09 | V2.60-b EN...

  • Page 55: Commissioning Steps

    The commissioning can be performed using a PC communication cable USB at M12 plug with integrated interface converter RS485/RS232 (part no. 10023950) or using the FKO handheld controller MMI with connection cable RJ9 at M12 plug (part no. 10004768).
  • Page 56 Turning the display 180° Depending on how the FKO is installed within the system, the display may have to be turned 180°. You can turn the display 180° using parameter 5.200 by setting the parameter value to "1"...

  • Page 57: Safety Instructions For Working With Parameters

    Non-observance may result in death, serious injury or damage. Certain parameter settings and changing parameter settings during operation may result in the FKO drive controller restarting automatically after the supply voltage has failed, or in undesirable changes in the operating behaviour.

  • Page 58: General Information On Parameters

    PID process controller operating mode 3.070 3.071 stand-by function Limitation I part 3.050 Frequency Reference y imax reference mode channel 1.130 3.051 Inverted feedback 3.061 3.052 3.060 Fig. 34: PID process control Operating manual for FKO | 2023-09 | V2.60-b EN...
  • Page 59 Once the actual value deviates from the target value by the set % value, the “PID stand-by hysteresis” (3.071), the control (the motor) is started again. Fig. 35: Stand-by function in PID process control Operating manual for FKO | 2023-09 | V2.60-b EN...
  • Page 60 2.051 to 2.057 Fixed frequency 5 40 Hz 2.051 to 2.057 Fixed frequency 6 45 Hz 2.051 to 2.057 Fixed frequency 7 50 Hz Tab. 16: Logic table for fixed frequencies Operating manual for FKO | 2023-09 | V2.60-b EN...
  • Page 61 0 = switch drive controller off and on for transfer 1 = at speed of 0 2 = during operation Value range (from – to – factory setting) Other parameters related to this parameter. Operating manual for FKO | 2023-09 | V2.60-b EN...

  • Page 62: Application Parameters

    Deceleration time 2 is the time that the drive controller needs to brake to 0 Hz from the max. frequency (1.021). If the set deceleration time cannot be reached, the fastest possible deceleration time is implemented. Operating manual for FKO | 2023-09 | V2.60-b EN...
  • Page 63 1 = PID process controller, with the target value of the PID process controller (3.050 – 3.071), 2 = fixed frequencies, with the frequencies defined in parameters 2.051 – 2.057 3 = selection via FKO soft PLC Operating manual for FKO | 2023-09 | V2.60-b EN...
  • Page 64 18 = edge for Dig In 1 start on right / edge for Dig In 2 start on left / Dig In 3 stop (V 03.92 and higher) 1.150 must be set to "0" Operating manual for FKO | 2023-09 | V2.60-b EN...
  • Page 65 15 = foil keypad key I + II storing (V 03.70 and higher) 16 = foil keypad key I + II (only if motor is stationary) stores the last active rotation direction (V 03.70 and higher) Operating manual for FKO | 2023-09 | V2.60-b EN...
  • Page 66 In this example, 8 "auto acknowledgements" were accepted. If an error occurs within the 160 sec., "error 22" is triggered on the 9th acknowledgement attempt. This error has to be acknowledged manually by switching off the mains. Operating manual for FKO | 2023-09 | V2.60-b EN...

  • Page 67: Motor Potentiometer

    6 = analogue input 1 + / analogue input 2 – (must be selected in parameters 4.030 / 4.050) 7 = FKO soft PLC 8 = foil keypad (key 1 - / key 2 +) Operating manual for FKO | 2023-09 | V2.60-b EN...

  • Page 68: Pid Process Controller

    Proportional share of PID controller amplification factor 3.051 PID-I amplification factor Unit: 1/s Relationship to min.: Own value parameter: (to be entered!) Transfer status: max.: 1.100 def.: 1.130 Integral share of PID controller amplification factor Operating manual for FKO | 2023-09 | V2.60-b EN...
  • Page 69 The PID fixed target values which are to be issued depending on the switching patterns at the digital inputs 1 – 3 specified in parameter 3.069 (has to be selected in parameter 1.130). Operating manual for FKO | 2023-09 | V2.60-b EN...
  • Page 70 (V 03.70 and higher) After this set time, if the PID actual value has not reached at least 5 % and the controller is running at the max. limit, the FKO switches off with error no. 16 PID dry run. 3.073...
  • Page 71 Aix input type Unit: integer Relationship to min.: Own value parameter: (to be entered!) Transfer status: max.: def.: Function of analogue inputs 1 / 2. 1 = voltage input 2 = current input Operating manual for FKO | 2023-09 | V2.60-b EN...
  • Page 72 4.030 / 4.060 Aix function Unit: integer Relationship to min.: Own value parameter: (to be entered!) Transfer status: max.: def.: Function of analogue inputs 1/2 0 = analogue input 1 = digital input Operating manual for FKO | 2023-09 | V2.60-b EN...
  • Page 73 The signal of the analogue input can be inverted here. 0 = disable (example: 0 V = 0 % 10 V = 100 %) 1 = enable (example: 0 V = 100 % 10 V = 0 %) Operating manual for FKO | 2023-09 | V2.60-b EN...

  • Page 74: Digital Inputs

    Own value parameter: (to be entered!) Transfer status: max.:+ 10000 4.100 def.: Describes which area is to be broken down into the 0-10 V output voltage or the 0-20 mA output current. Operating manual for FKO | 2023-09 | V2.60-b EN...
  • Page 75 Actual speed value sum (V 03.70 and higher) Virtual output (V03.92 and higher) Motor current limit enabled (V 03.70 and higher) Nominal-actual comparison (para. 6.070 – 6.071) (V 03.70 and higher) Operating manual for FKO | 2023-09 | V2.60-b EN...
  • Page 76 Operation (mains supply on, HW enable set, motor running) Ready for operation + Ready Ready for operation + Ready + Operation Ready + Operation Motor rating Torque Field bus Table continues on next page Operating manual for FKO | 2023-09 | V2.60-b EN...
  • Page 77 Specifies the length of the switch-on delay. 4.194/ 4.214 Rel.x off delay Unit: Relationship to min.: Own value parameter: (to be entered!) Transfer status: max.: 10000 4.193 / 4.213 def.: Specifies the length of the switch-off delay. Operating manual for FKO | 2023-09 | V2.60-b EN...
  • Page 78 Relationship to min.: - 32767 Own value parameter: (to be entered!) Transfer status: max.: 32767 4.230 def.: If the set process variable exceeds the switch-on limit, the output is set to 1. Operating manual for FKO | 2023-09 | V2.60-b EN...

  • Page 79: External Fault

    If there is a high signal at the selected digital input, the drive controller with error no. 23 / 24, switches external error ½. Parameters 4.110 to 4.113 Dix inverse can be used to invert the logic of the digital input. Operating manual for FKO | 2023-09 | V2.60-b EN...
  • Page 80 This parameter can be used to activate stall detection. 0 = disable 1 = enable This function only works reliably if the motor data has been entered correctly and the slip compensation has not been deactivated. Operating manual for FKO | 2023-09 | V2.60-b EN...

  • Page 81: Additional Function

    The delay for monitoring the maximum frequency can be set here. If the maximum frequency for the set time is exceeded, error 28 is generated. 0s = function disabled >0s = function enabled Operating manual for FKO | 2023-09 | V2.60-b EN...
  • Page 82 3 = status 03: Speed / motor current / process value 2 4 = status 04: Speed / PID target value / PID actual value 5 = status 05: Customer PLC output variable 1 / 2 / 3 * Man-machine interface Operating manual for FKO | 2023-09 | V2.60-b EN...
  • Page 83 IMPORTANT INFORMATION May result in destruction of the device. The FKO must be de-energised once after the parameter has been changed! Once the voltage is activated, the selected fieldbus cycle is loaded, this process may take one to two minutes.
  • Page 84 For this address to be used, the address coding switches in the device must be set to 00. A change to the fieldbus address is only undertaken once FKO is restarted (V 03.80 and higher) Profibus devices are automatically set to the "Default 125" address with address coding setting "00" and parameter "0".
  • Page 85 Bus timeout, if no fieldbus telegram is received after the set time has expired, the FKO shuts down with the "Bus timeout" error. The function is only activated once a telegram has been successfully received. 0 = Monitoring disabled IMPORTANT INFORMATION Changing a parameter value via the fieldbus includes direct EEPROM write access.

  • Page 86: Performance Parameters

    The type of control (parameter 34.010) must also be selected. 33.015 R optimisation Unit: % Relationship to min.: Own value parameter: (to be entered!) Transfer status: max.: def.: If necessary, this parameter can be used to optimise the start-up behaviour. Operating manual for FKO | 2023-09 | V2.60-b EN...
  • Page 87 Unit: Ohm Relationship to min.: Own value parameter: (to be entered!) Transfer status: max.: def.: 0.001 The stator resistance can be optimised here, if the automatically determined value (motor identification) is insufficient. Operating manual for FKO | 2023-09 | V2.60-b EN...
  • Page 88 Own value parameter: (to be entered!) Transfer status: max.: 10000 def.: For synchronous motors only. The nominal flux can be optimised here if the automatically determined value (motor identification) is insufficient. Operating manual for FKO | 2023-09 | V2.60-b EN...

  • Page 89: Controller Data

    Unit: integer Relationship to min.: Own value parameter: (to be entered!) Transfer status: max.: 33.001 def.: 34.011 Selection of the control method: 100 = open-loop asynchronous motor 200 = open-loop synchronous motor Operating manual for FKO | 2023-09 | V2.60-b EN...
  • Page 90 The reset time of the speed controller can be optimised here, if the automatically determined results (of the motor identification) are insufficient. For synchronous motors: The reset time of the speed controller must be optimised here, we would recommend a value between 0.1 s and 0.5 s. Operating manual for FKO | 2023-09 | V2.60-b EN...

  • Page 91: Quadratic Characteristic Curve

    Only for asynchronous motors. The percentage by which the flux is to be reduced can be set here. An overvoltage shutdown can occur if there are any major changes in operation. Operating manual for FKO | 2023-09 | V2.60-b EN...

  • Page 92: Synchronous Motor Controller Data

    Deact grid monitoring Unit: integer Relationship to min.: Own value parameter: (to be entered!) Transfer status: max.: def.: (V 03.84 and higher) Grid monitoring can be deactivated here. 0: deactivated 1: activated Operating manual for FKO | 2023-09 | V2.60-b EN...

  • Page 93: Error Detection And Troubleshooting

    Warning Error Identification of motor data Initialisation Firmware update Bus error operation Bus error ready for operation Tab. 17: LED flash codes LED off LED on LED flashing LED flashing quickly Operating manual for FKO | 2023-09 | V2.60-b EN...

  • Page 94: List Of Errors And System Errors

    The drive shaft of the motor is stalled. 5,080 Remove the blockage PID dry run No PID actual value despite maximum PID actual value sensor defective. Extend speed dry run time parameter 3.072 Continues on next page Operating manual for FKO | 2023-09 | V2.60-b EN...
  • Page 95 / check wiring Excess motor temperature Motor PTC has been triggered Overload of the motor (e.g. high torque at low motor speed) / ambient temperature too high Continues on next page Operating manual for FKO | 2023-09 | V2.60-b EN...
  • Page 96 4 -5 acknowledgements permitted = s waiting time > 5 acknowledgements permitted = 30 s waiting time The number of acknowledgements is deleted after 120 s without any errors! Operating manual for FKO | 2023-09 | V2.60-b EN...

  • Page 97: Disassembly And Disposal

    Dispose of drive controller, packaging and replaced parts in accordance with the regulations of the country in which the drive controller has been installed. The drive controller may not be disposed of with household waste. Operating manual for FKO | 2023-09 | V2.60-b EN...

  • Page 98: General Technical Data For 400V Devices

    (DIN-EN-61800-3) Energy efficiency class (EN 61800-9-2) Technical data for FKO M 400 V devices (subject to technical changes) Recommended motor rating (4-pole asynchronous motor) is specified based on the 400 VAC supply voltage. With 1LA7 asynchronous motor, motor-mounted Combined vibration test, part 4, severity 2 in accordance with FN942017 In compliance with the overvoltage category <...

  • Page 99: General Technical Data For 230 V Devices

    100 m/s² (DIN EN 60068-2-27) (DIN-EN-61800-3) Technical data for FKO M 230 V devices (subject to technical changes) Recommended motor rating (4-pole asynchronous motor) is specified based on the 230 VAC supply voltage. With 1LA7 asynchronous motor, motor-mounted Combined vibration test, part 4, severity 2 in accordance with FN942017 For 40 m³/h / 60 m³/h cooling air flow...
  • Page 100 Auxiliary voltage U = 10 V DC Short-circuit proof Imax = 30 mA Tab. 19: Specification of interfaces * in terms of the UL 508C standard, the maximum allowed is 2 A! Operating manual for FKO | 2023-09 | V2.60-b EN...
  • Page 101 22,0 kW Loss values at 4 kHz switching frequency Loss values include a 10% surcharge according to the guideline Relative losses based on the nominal apparent output power of the device Operating manual for FKO | 2023-09 | V2.60-b EN...

  • Page 102: Derating Of Output Power

    As soon as a permissible IGBT temperature of 95°C or a permissible inner temperature of 85°C is exceeded, the drive controller shuts down. With the exception of the 22kW controller (size D 130%), all FKO type drive controllers are designed for an overload of 150% for 60sec (every 10min).
  • Page 103 Overvoltage category 2 should be observed from 2000 m ≥ 4000 m because of the lower air pressure! In order to observe the overvoltage category: ◼ use external overvoltage protection in the FKO's mains cable. ◼ reduce the input voltage.
  • Page 104 Note: The switching frequency is not reduced automatically! The max. output values can be determined from the following characteristic curve. FKO M BG. A – D (0.37 kW – 15 kW) 120% 110%...
  • Page 105 22 kW derating current at 50 °C UT 110% 100% Switching frequency [ kHz] Fig. 44: Derating of the maximum output current due to the clock frequency ( Variant 22 kW ) Operating manual for FKO | 2023-09 | V2.60-b EN...

  • Page 106: Optional Accessories

    9.1.1 Wall adapter plates (standard) A standard wall adapter plate (with an integrated terminal board for sizes A to C) is available for each FKO size. Four holes for mounting the adapter plate, as well as an EMC screw connection, are already featured.
  • Page 107 Fig. 46: Hole pattern for size B standard wall adapter plate Fig. 47: Hole pattern for size C standard wall adapter plate Fig. 48: Hole pattern for size D standard wall adapter plate Operating manual for FKO | 2023-09 | V2.60-b EN...

  • Page 108: Mmi Handheld Controller Including A 3 M Rj9 Connection Cable With M12 Plug

    The MMI handheld controller is connected to the integrated FKO M12 interface. This operating unit allows the user to write (program) and/or to visualise all the parameters of the FKO. Up to 8 complete data sets can be stored in an MMI and copied to other FKOs.

  • Page 109: Approvals, Standards And Guidelines

    For monitoring of the motor temperature, we would then recommend: • the integrated I t function. • the use of an external PTC evaluation unit that can be evaluated via the FKO. Operating manual for FKO | 2023-09 | V2.60-b EN...

  • Page 110: Standards And Guidelines

    (OJ L 153 from 22.05.2014, p. 62) * ◼ Directive 2011/65/EU - RoHS Directive (OJ L 174 from 01.07.2011, p. 88) * The basic requirements of the Low Voltage Directive and EMC Directive are also met here. Operating manual for FKO | 2023-09 | V2.60-b EN...
  • Page 111 UL514B and CSA certified in accordance to C22.2 No. 18, environmental Type 1 or higher. Internal Overload Protection Operates within 60 seconds when reaching 150 % of the Motor Full Load Current. Operating manual for FKO | 2023-09 | V2.60-b EN...
  • Page 112 The Type of branch circuit protection devices used for BREAKDOWN OF COMPONENT TEST is Nonrenewable Cartridge Fuse, Class _RK5. As RK5 is the worst Case Type, any other Type can be used. Operating manual for FKO | 2023-09 | V2.60-b EN...
  • Page 113 Boîtier prévu pour une utilisation avec entrées de conduit filetées installées sur le terrain, raccords ou plaques d'obturation approuvées UL conformément à UL514B et certifiées CSA conformément à C22.2 No. 18, étiquetage environnemental de type 1 ou plus. Operating manual for FKO | 2023-09 | V2.60-b EN...
  • Page 114 Le fusible cartouche à usage unique de classe RK5 est le type de dispositifs de protection des circuits de dérivation utilisé pour l’ESSAI DE PANNE DES COMPOSANTS. RK5 étant le type employé dans les scénarios catastrophes, n’importe quel autre type peut être utilisé. Operating manual for FKO | 2023-09 | V2.60-b EN...
  • Page 115 Internal clamp 10 on X5 Preset Analogue input A.In 1/2 reference clamps 17/19 on X5 Autotune Motor parameter Internal Fieldbus are calculated potentiometer Fig. 49: Block diagram for quick start ASM Operating manual for FKO | 2023-09 | V2.60-b EN...
  • Page 116 Internal Autotune Preset Analogue input A.In 1/2 reference clamps 17/19 on X5 Motor parameter are calculated Internal Fieldbus potentiometer n controller 34.090 / 34.091 Fig. 50: Block diagram for quick start Operating manual for FKO | 2023-09 | V2.60-b EN...

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