Goldstar STAR PRO 510 Product User Manual
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Goldstar STAR PRO 510 Product User Manual

Goldstar STAR PRO 510 Product User Manual

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STAR PRO 510
P R O D U C T
U S E R
M A N U A L
ORDER NOW
ORDER NOW
More information
www.goldstarcnc.us
More information
(786)400-0910
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  • Page 1 STAR PRO 510 P R O D U C T U S E R M A N U A L ORDER NOW ORDER NOW More information www.goldstarcnc.us More information (786)400-0910...
  • Page 2 The StarPro 510 is our best-selling model. It is designed for woodworking and can cut MDF, acrylic, PVC, aluminum, and copper with precision and ease. It is an auto-tool-changing machine with a linear tool magazine. It can accomplish complicated jobs requiring different tool patterns at once, with tools changing automatically.
  • Page 3 PREFACE Thank you for purchasing our products! Please read the following precautions carefully after receiving your machine: Check the appearance Read the following pre-installation and packaging of the precautions and check whether machine to see if there is the installation environment of the any damage.
  • Page 4 INDEX Preface Delivery of the machine Machine overview Machine identi cation Important safety instructions Installation Notes Vacuum pump installation Dust collector installation Power and air supply installation Installation of other accessories Preparation and operating instructions before machine operation Check air source Check auto lubrication Power on Material xation...

  • Page 5: Table Of Contents

    6. Manual Operation (1) Manual speed switching and adjustment (2) Manual movement modes 7. Auto processing operation (1) Set work origin (2) Load processing le (3) Set Auto processing parameters 8. Operations during processing (1) Speed ratio & spindle state adjusting (2) Pause &...

  • Page 7: Delivery Of The Machine

    1. Delivery of the machine To ensure that your machine can be used normally, please read the following before delivering the machine ： For your convenience in loading and unloading, please prepare a forklift before unloading the machine (recommended to be 3 tons and above). Please pay attention to our fixtures before running the machine! Before shipment, we will set two high-strength bolts on both sides of Y1 and Y2 to fix the machine's beams and columns to the...
  • Page 8 8. Most machines will be packed in wooden boxes with plastic packaging inside. Please check the general condition of the machine before unpacking it. 9. There may be wood dust or lubricating oil inside the machine because it is produced during factory testing. 10.

  • Page 9: Machine Overview

    2. Machine overview Auto lubrication Pressure regulating valve Tool magazine HQD 9KW ATC air cooling spindle DSP B57 ATC controller Tool sensor Position cylinder button Emergency stop Pop up pins Water oil separator Electrical components Air plug For reference only, please refer to the actual machine. ProMax 09...

  • Page 10: Machine Identification

    3. Machine Identification There are many technical signs and safety signs on our machines. Please read the following overview. The information they contain is to ensure the safety of the machine operator and the stable and normal operation of the machine itself. (The color of the axial mark may be different, please refer to the actual machine).

  • Page 11: Important Safety Instructions

    4. Important safety instructions Before disassembling this machine, please read this safety operation instruction carefully. Failure to pay attention to the following instructions may lead to electric shock, fire, and other serious safety accidents. Do not change the factory settings of this machine at will.

  • Page 12: Installation Notes

    5. Installation Notes 5.1. Vacuum pump installation After receiving the machine, take the vacuum pump out of the package and fix the steel wire pipe at the air inlet of the filter with a tightening tool. 2. Open the cover of the motor connect it to the power supply, and connect the other end to the wiring of the vacuum pump...
  • Page 13 5.2. Dust collector installation Take the dust collector package, install it according to the collector collector instructions, and place it stably. 2. Connect the power supply to the dust collector, and connect one end of the power supply to the electrical box -the connection point of the dust collector.
  • Page 14 5.3. Power and air supply installation 5.3.1. Power supply • As shown in the picture (the voltage is subject to the actual order), connect the power supply. Be careful when connecting the power cord. The power cord with wire number L3 is the live wire, the neutral wire is N, and the ground wire is PE.
  • Page 15 5.4. Installation of other accessories After all accessories are installed, you need to check whether the accessories are installed correctly and whether the clearance is appropriate. 6. Preparation and operating instructions before machine operation 5.5. Check air source After the air source is connected, the air pressure rises to 0.6-0.8 Mpa (the controller will issue a warning if the pressure is too small or too large).
  • Page 16 5.6. Check automatic lubrication Automatic lubrication will replenish oil every time the machine is turned on and every 240 minutes after startup. Each oil replenishment lasts for 30 seconds. (Please do not turn on and off the power frequently. Automatic lubrication will replenish oil every time the machine is turned on.) The parameters of automatic lubrication are set at the factory when...
  • Page 17 5.8. Material fixation The vacuum table is divided into 6 areas. Each valve corresponds to the corresponding area. The corresponding area can be opened according to the material. 2. Use the negative pressure of the vacuum suction table to adsorb the material to the surface of the vacuum suction table.

  • Page 18: User Interface Introduction

    6. User interface introduction Because it involves modified parameter settings, here we only introduce some common functions and basic operations of the machine to prevent mis operation caused by introducing too many functions and modifying the set factory parameters. However, this will be used in actual use. Please forgive me for the functions not introduced in this manual.
  • Page 19 2. Manual Control User Interface After the system is powered on system prompts “home At Start” at the boot screen to remind you to execute return mechanical origin position operation: Press “ Y+ / Y- ” keys to move the cursor and choose one Home type, and then press _ F -% “REF, ok”...
  • Page 20 1. Title bar: Display system software type (4-axis carving) and company information. 2. Simulation area: Display processing file simulation graph, tool path and file size etc. 3. File name: Display file name (including file name extension), record location. 4. Message area: Display file loading and complete information. 5.
  • Page 21 3. Manual Function User Interface The parameter configuration menu is used to set hardware-related parameters. The settings have been completed by our technical engineers according to the equipment model. If there is no change in the machine tool hardware, electrical parameters, etc., there is no need to modify them. If you need to modify the parameters, please contact us and modify them under the guidance of the technical engineers.
  • Page 22 4. System Setup System Setup menu structure chart Languages ： Change system language display, users can choose Chinese or English. 5. Operate File Operate File Menu Structure Chart (1) Copy File: Copy files from U disk to inner space. (2) Del File （Delete File) ： Delete system internal files.
  • Page 23 Operating mode: Press “Ref, ok“ to enter “Proc Time”, the screen shows: Press “Y+ “ or “Y - ” key and select from the options, after that, the screen shows: _ F +% _ F -% Press “Ref, ok” key to enter and select the processing file required to be calculated, and then press “Ref, ok”...
  • Page 24 6. Input output control user interface 1) Guard input state: 2) The stepper wiring board has 16 status indicators which are corresponding to the X01~X16 port of the wiring board INPUT SIGNAL terminal. 3) Indicator 01 is X01-X axis HOME signal (Mechanical origin); 4) Indicator 02 is X02-Y axis HOME signal;...
  • Page 25 Press “RUN/PAUSE, DELETE” key can change the indicator status (color). Thus, user can manually control the corresponding output port signal status. Press “X + ”, “X- ” keys to move to left or right; then press “RUN/PAUSE, DELETE” key to modify corresponding light status.
  • Page 26 Tool path user interface 1. In this interface, user can preview simulation drawing, X/Y/Z/A axis machining range and the G code of the processing file. 2. In the g code viewing, press number buttons“2”or“8” to move up or down line by line. 3.

  • Page 27: Machine Operation

    7. Machine Operation 1. Power on and return to origin Every time you turn on the machine, you must press the confirmation button to return to the origin, and wait for each axis of the machine to return to the mechanical origin, otherwise the limiter will fail.
  • Page 28 2. Change tool ① (1) How to use the lock knife holder The locking tool holder is used to fix the tool changer handle to facilitate the removal of the tool on the tool handle. Place the tool changer tool handle upside down in the tool changer lock seat and use a spindle wrench to rotate counterclockwise to remove the nut on...
  • Page 29 (2) Manual tool change The air pressure should be 0.2 0.4MPa and should not be too high or too low. Press the green manual tool change button to change the tool. If the brush does not rise, press MODE+X+ to lift the vacuum cleaner brush. ProMax 29...
  • Page 30 (3) Changing tools using the controller Press the "TOOL SWITCH" key to select the tool and press the "REF OK" key to select the required tool (*Please pay attention to the spindle tool currently used to avoid repeatedly placing the tool on the tool holder, thereby damaging the machine. For example: currently using tool No.
  • Page 31 3. Tool setting The system uses the "TOOL SET" + "MENU" key combination to calculate the tool Z-direction compensation value. After the initial plane tool change position is set, Z-direction compensation settings for each tool need to be performed. When performing tool Z-direction compensation, the system compares the Z-direction compensation values of different tools by grabbinga tool and calibrating the tool once.
  • Page 32 4. Load processing file Before processing, processing files must generally be loaded according to processing requirements. There are two ways to load processing files: U disk loading and internal loading. Due to different languages and regions, the "G code file" editing software used is also different, so the "G code file"...

  • Page 33: Manual Operation

    5. Switch between machine coordinates and workpiece coordinates Press "C+" + "MENU" to switch to workpiece coordinates Press "ZRN" + "MENU" to switch to workpiece coordinates 6. Manual Operation Manual Operation refers to move the machine tool by pressing the direction key on the keypad.

  • Page 34: Manual Speed Switching And Adjustment

    (1) Manual speed switching and adjustment 1. Speed mode switching There are 2 speed mode-Fast/Slow speed switching. Press "5 FAST/SLOW" to switch the mode. E.g.: Suppose the current speed mode is "H SP", press down" "5 FAST/SLOW", the screen will change to "L SP"...
  • Page 35 3. Distance motion mode (Fixed distance motion mode) In Distance mode, the movement depends on the distance value you've set. The machine will move fixed distance (A axis moves by angle) when user presses the direction keys (“ X + “, “X - “, ”...

  • Page 36: Auto Processing Operation

    7. Auto processing operation Auto processing means the system processes the file in a U disk or inner storage space according to the instructions. It is also called “file processing." Before auto-processing, the user should correctly set the machine tool and system parameters. Auto-processing steps refer to the following content.

  • Page 37: Load Processing Le

    (2) Load processing file After determined the work origin, press: "FILE" key, the screen shows: Select required file and then press"REF/OK" key. (3) Set Auto processing parameters 1) After loading the processing file, press "RUN PAUSE/DELETE" key, prompts a list of auto processing parameters settings: 3) User can modify the work parameters, including work speed, fast speed, Speed scale, fall down scale and HW (handwheel guide).

  • Page 38: Operations During Processing

    8. Operations during processing (1) Speed ratio & spindle state adjusting 1) Speed ratio adjustment During processing, press "Y + “, ”Y - “, adjust the speed ratio. _ F-% _ F+% The speed ratio increase/decrease 0.1 each press on "Y + “, ”Y - “, key. _ F-% _ F+% Speed scale (speed ratio): max.

  • Page 39: Breakpoint Processing &Power Failure Recovery

    When the adjustment is finished, press " RUN/PAUSE/DELETE "again, screen shows: The system asks the operator to confirm whether to save the modified position or not. Press: “REF/ok”, “RUN/PAUSE/DELETE”, key the system will start processing at modified position; Press “STOP/CANCEL”, key the system will start processing at suspend position (before modifying).
  • Page 40 2. Power of protection When there is a sudden power failure during processing, system will save current coordinate and parameters and continue the processing when the power is electrify again. After power on, system must return HOME at once. Then the screen will prompt: Press "REF/OK"...

  • Page 41: Appendix: Controller Operating System Troubleshooting

    Appendix: Controller Operating System Troubleshooting 1. Solution to the fault message prompted on the controller screen 1.1. "The screen flickers or automatically restarts" after the controller is powered on. Situation analysis and solutions: 1.1.1. The machine tool switching power supply is insufficient. Check whether there is any problem with the switching power supply, which can be solved by replacing it with a high-quality one.

  • Page 42: Fequently Asked Questions During Operation

    2. Fequently asked questions during operation 2.1. After processing is completed, the size of the processed file does not match the actual set size. Situation analysis and solutions: 2.1.1. The pulse equivalent in the handle does not match the actual pulse equivalent of the current machine.

  • Page 43: Situation Analysis And Solutions

    2.4. When the same processing file is repeated each time after returning to the machine tool origin, the depth of the Z axis is inconsistent. Situation analysis and solutions: 2.4.1. The machine tool processing table is uneven, or the processing object is not firmly fixed.

  • Page 44: Electrical Components And Wiring Problems

    3.1.6. The 50-pin data cable connected between the handle and the interface board is damaged. There is an error in signal transmission. Replacement of new data cable can solve the problem 3.2. There is a random movement during processing or a discrepancy between the processing documents and the actual ones.
  • Page 45 4.4. The screen does not light up and has no display after the controller is powered on. Situation analysis and solutions: 4.4.1 The power supply voltage is too high, or the positive and negative poles are short-circuited. The chipset is burned out and needs to be returned to the factory for repair.

  • Page 46: Equipment Electrical Schematic Diagram

    Equipment electrical schematic diagram ProMax 46...
  • Page 47 ProMax 47...
  • Page 48 ProMax 48...

  • Page 49: Machine Preview

    Machine preview For reference only, this picture is a 3D model and does not include buttons, pipelines, etc. Please refer to the actual machine. ProMax 49...
  • Page 50 For reference only, this picture is a 3D model and does not include buttons, pipelines, etc. Please refer to the actual machine. ProMax 50...

  • Page 51: Equipment Maintenance And Upkeep

    Equipment maintenance and upkeep 1. Maintenance （1） Do not make unauthorized changes to machines or electrical appliances if you do not understand or authorize them. Otherwise, they may cause malfunction or damage. （2） Please turn off the power first during maintenance. If live inspection is required, professional electricians are required to perform it.
  • Page 52 （4） Clean electrical boxes with an air gun once a week to ensure electrical components are dust-free. （5） The mechanical sliding shaft part is usually kept unobstructed, and there is no wood dust to hinder the operation. （6） The cooler filter should be cleaned daily to avoid reducing the cooling effect. （7）...
  • Page 53 More information www.goldstarcnc.us More information (786)400-0910...

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