StarPro X510 Preface ..................................4 Delivery of the machine ............................4 Machine overview ...............................7 Machine identification ............................8 Important safety instructions...........................9 Installation Notes.............................. 11 Vacuum pump installation ........................11 Dust collector installation ........................12 Power and air supply installation....................... 13 Installation of other accessories ......................15 Preparation and operating instructions before machine operation ..........
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StarPro X510 Breakpoint processing & power failure recovery........... 44 Appendix: Controller Operating System Troubleshooting..............47 Solution to the fault message prompted on the controller screen......47 Fequently asked questions during operation............... 47 Eectrical components and wiring problems................50 Equipment electrical schematic diagram....................52 Machine preview...............................
StarPro X510 Preface 1. Thank you for purchasing Goldstar CNC's products. Please read the following precautions carefully after receiving your machine: 2. Read the following pre-installation precautions and check whether the installation environment of the machine is suitable to avoid unnecessary trouble during your installation and use.
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StarPro X510 Place the machine tool in the designated position and level the four legs of the machine tool. (Note: The four legs must be leveled and cannot be deflected or suspended in the air). 3. The installation environment requires no water droplets, steam, or oily dust.
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StarPro X510 8. Most machines will be packed in wooden boxes with plastic packaging inside. Please check the general condition of the machine before unpacking it. 9. There may be wood dust or lubricating oil inside the machine because it is produced during factory testing.
StarPro X510 Machine identification. There are many technical signs and safety signs on our machines. Please read the following overview. The information they contain is to ensure the safety of the machine operator and the stable and normal operation of the machine itself. (The color of the axial mark may be different, please refer to the actual machine).
StarPro X510 Be aware of electrical hazards. Be safe. Pay attention to high temperature. Important safety instructions. Before disassembling this machine, please read this safety operation instruction carefully. Failure to pay attention to the following instructions may lead to electric shock, fire and other serious safety accidents. Do not change the factory settings of this machine at will.
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StarPro X510 2. The power supply voltage requirement of the machine itself is 220V/380V. Only professional personnel are allowed to perform electrical installation and maintenance work. Check the grounding condition of the machine, and the power supply needs to be cut off before installation and maintenance.
StarPro X510 Installation Notes. Vacuum pump installation. After receiving the machine, take the vacuum pump out of the package and fix the steel wire pipe at the air inlet of the filter with a tightening tool. Open the cover of the motor and connect it to the power supply, and connect the other end to the wiring of the vacuum pump controlled by the engraving machine.
StarPro X510 Dust collector installation Take the dust collector package, install it according to the collector collector instructions, and place it stably. Connect the power supply to the dust collector, and connect one end of the power supply to the electrical box - the connection point of the dust collector.
StarPro X510 Power and air supply installation. *As shown in the picture (the voltage is subject to the actual order), connect the power supply. Be careful when connecting the power cord. The power cord with wire number L3 is the live wire, the neutral wire is N, and the ground wire is PE.
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StarPro X510 The air source should be connected to a clean air source, and the air pressure should be maintained at 0.6-0.8Mpa.
StarPro X510 Installation of other accessories. After all accessories are installed, you need to check whether the accessories are installed correctly and whether the clearance is appropriate.
StarPro X510 Preparation and operating instructions before machine operation. Check air source. After the air source is connected, the air pressure rises to 0.6-0.8 Mpa (the controller will issue a warning if the pressure is too small or too large).
StarPro X510 Check auto lubrication. Automatic lubrication will replenish oil every time the machine is turned on and every 240 minutes after startup. Each oil replenishment lasts for 30 seconds. (Please do not turn on and off the power frequently. Automatic lubrication will replenish oil every time the machine is turned on.) The parameters of automatic lubrication are set at the factory when the machine leaves the factory.
StarPro X510 Power on. Press the corresponding start button to choose to turn on the required function (*The vacuum pump must be turned on when setting the workpiece/working origin, otherwise there will be an error in the Z-axis height). Please don't forget to turn it on when returning to work from a break to avoid safety accidents.
StarPro X510 Material fixation. The vacuum table is divided into 6 areas. Each valve corresponds to the corresponding area. The corresponding area can be opened according to the material. Use the negative pressure of the vacuum suction table to adsorb the material to the surface of the vacuum suction table.
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StarPro X510 Press the fixed cylinder button on the side of the fuselage (next to the controller handle bracket) to raise the fixed cylinder.
StarPro X510 User interface introduction. * Because it involves modified parameter settings, here we only introduce some common functions and basic operations of the machine to prevent mis operation caused by introducing too many functions and modifying the set factory parameters.
StarPro X510 3. Manual Function User Interface. * The parameter configuration menu is used to set hardware-related parameters. The settings have been completed by our technical engineers according to the equipment model. If there is no change in the machine tool hardware, electrical parameters, etc., there is no need to modify them.
StarPro X510 5. Operate File. Operate File Menu Structure Chart. Copy File: Copy files from U disk to inner space. Del File Delete File: Delete system internal files. View File: View the files and G codes of U disk or inner. Proc Info (Processing Information): System powers on, it will sta�s�cal the �mes of successful processing by file name, if system powers off, the data will disappear.
StarPro X510 Tool path user interface. 1. In this interface, user can preview simula�on drawing, X/Y/Z/A axis machining range and the G code of the processing file. 2. In the g code viewing, press number bu�ons“2”or“8” to move up or down line by line.
StarPro X510 Machine Operation. Power on and return to origin. Every time you turn on the machine, you must press the confirmation button to return to the origin, and wait for each axis of the machine to return to the mechanical origin, otherwise the limiter will fail.
StarPro X510 2. Change tool. (1) How to use the lock knife holder. The locking tool holder is used to fix the tool changer handle to facilitate the removal of the tool on the tool handle. Place the tool changer tool handle upside down in the tool changer lock seat and use a spindle wrench to rotate counterclockwise to remove the nut on the tool changer tool handle.
StarPro X510 (2) Manual tool change. The air pressure should be 0.2-0.4MPa and should not be too high or too low. Press the green manual tool change button to change the tool. If the brush does not rise, press MODE+X+ to lift the vacuum cleaner brush.
StarPro X510 Changing tools using the controller. Press the "TOOL SWITCH" key to select the tool and press the "REF OK" to select the required tool (*Please pay attention to the spindle tool currently used to avoid repeatedly placing the tool on the tool holder, thereby dama- ging the machine.
StarPro X510 use 1+2 tool holders or 1+ Tool holder No. 3 is based on tool No. 1; when a single tool is used for processing, tools 1-8 can be used arbitrarily). 3. Tool setting. The system uses the "TOOLSET" + "MENU"...
StarPro X510 ② Press the "T OOL SWI TCH" key to switch the current tool to tool No. 2, and press "T OOL SE T " + "ME NU" key combination to perform the Z-direction compensation calculation of tool No. 2. ③Switch to the remaining tools in turn to complete the Z-direction compensation calculation for each tool.
StarPro X510 "G code file" editing software used is also different, so the "G code file" editing method will not be explained here. (Please contact us if necessary). 5. Switch between machine coordinates and workpiece coordinates. Press "C+" + "MENU" to switch to workpiece coordinates.
StarPro X510 7. Auto processing operation. Auto processing refers to the system processes the file in U disk or inner storage space according to the instruc�ons. It also called “file processing”. Before auto processing, user should set the machine tool parameters and all of the system parameters correctly.
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StarPro X510 * Regarding advanced functions, because some commonly used functions can be used through key combinations, and some functions may not be used in actual production, we will not go into details here. If you have any questions or suggestions, please contact us.
StarPro X510 Appendix: Controller Operating System Troubleshooting. 1. Solution to the fault message prompted on the controller screen. 1.1. "The screen flickers or automatically restarts" after the controller is powered on. Situation analysis and solutions: 1.1.1. The machine tool switching power supply is insufficient. Check whether there is any problem with the switching power supply, which can be solved by replacing it with a high-quality switching power supply.
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StarPro X510 debugged by our technical engineers when it leaves the factory. This situation generally does not occur. If this occurs, please contact us to obtain the correct value and modify it). 2.1.2. The engraving tool selected does not match the tool set in the processing file.
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StarPro X510 2.4.1. The machine tool processing table is uneven or the processing object is not firmly fixed. Re-mill the table to adjust the flatness. 2.4.2. The repeated positioning accuracy of the Z-axis origin detection switch has errors, resulting in position errors every time the Z-axis returns to the origin. Adjust the detection mode of the detection switch or replace the detection switch.
StarPro X510 3.1.4. The interference from the machine tool is too large, causing the illusion that the detection switch has been triggered. Re-adjust the circuit to prevent interference. 3.1.5. There is a problem with the interface board hardware and the signal cannot be received.
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StarPro X510 4.2. A certain axis motor does not move after the machine is powered on. Situation analysis and solutions: 4.2.1. The upper direction and pulse signal lines of the axis driver are connected in reverse, adjust the wiring sequence. 4.2.2.
StarPro X510 Machine preview. * For reference only, this picture is a 3D model and does not include buttons, pipelines, etc. Please refer to the actual machine.
StarPro X510 Equipment maintenance and upkeep. 1. Maintenance. (1)Do not make unauthorized changes to machines or electrical appliances if you do not understand them or do not authorize them, otherwise they may cause malfunction or damage. (2)Please turn off the power first during maintenance. If live inspection is required, professional electricians are required to perform it.
StarPro X510 possible. If the CNC machine tool is idle for too long, the electronic components will get damp. Accelerate the degradation or damage of its technical performance. Therefore, when the machining center is idle for a long time, the CNC system should be maintained regularly. 2.
StarPro X510 3. Other maintenance. (1)The vacuum pump suction filter needs to be cleaned daily to prevent debris from entering the vacuum pump. (2)The vacuum pump outlet filter needs to be cleaned once a week. (3)The degree of contamination of the vacuum pump oil should be tested every two months.
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