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CTE TRACCESS 170 Use And Maintenance Manual

Elevating work platform
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TRACCESS
Use and maintenance manual
170
Use and
Maintenance Manual
ELEVATING WORK PLATFORM
TRACCESS 170
SERIAL N° ...........
REV. 00 ED. 08/24
COD UM0344_GB
Code no.UM0344_GB
1

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Summary of Contents for CTE TRACCESS 170

  • Page 1 TRACCESS Use and maintenance manual Use and Maintenance Manual ELEVATING WORK PLATFORM TRACCESS 170 SERIAL N° ……….. REV. 00 ED. 08/24 COD UM0344_GB Code no.UM0344_GB...
  • Page 2 TRACCESS Use and maintenance manual Code no.UM0344_GB...

  • Page 3: Table Of Contents

    TRACCESS Use and maintenance manual INDEX INDEX ............................. 3 INTRODUCTION ......................6 Use and Maintenance Manual ........................ 6 Scope and limitations of the manual ...................... 6 Required operator training ........................6 Amendments and additions ........................6 Applied regulations and laws ......................... 7 Classification ............................
  • Page 4 TRACCESS Use and maintenance manual Electrocution hazard ..........................22 Tipping hazard ............................. 23 Risk of falling ............................24 Collision hazard ........................... 24 Work atmosphere hazards ........................24 3.10 Machine hazards ........................... 24 3.11 Summary of operator regulations ......................25 3.12 Operator work position .........................
  • Page 5 TRACCESS Use and maintenance manual 5.6.1 Hydraulic cylinders ..................................45 5.6.2 Levelling the work platform ................................45 5.6.3 Hydraulic plant pipes ..................................46 5.6.4 Pressure check and valve adjustment .............................. 46 5.6.5 Hydraulic pumps and engines ................................. 46 5.6.6 Hydraulic oil ....................................47 5.6.7 Track gearbox oil level check .................................

  • Page 6: Introduction

    • the operator is adequately qualified and trained for using this type of machine • The operator has read and understood the manual. NOTE: CTE Spa provides courses specifically for operators. Amendments and additions This manual conforms to standards and regulations in force at the time of...

  • Page 7: Applied Regulations And Laws

    TRACCESS Use and maintenance manual Applied regulations and laws The machine is designed and constructed in compliance with EC directives on safety and rapprochement to legislations of member states; specifically, to directives 2006/42/EC-2004/108/EC-2006/95/EC-2000/14/EC, insofar as they are applicable. The mobile elevating work platform was built mainly referring to the standards and technical specifications shown below: UNI EN 280:2022 –...

  • Page 8: Warranty

    TRACCESS Use and maintenance manual Warranty The machine is covered by warranty starting from the date it is delivered to the customer. For the warranty terms and conditions, please refer to the warranty certificate delivered with the machine. The manufacturer reserves the right to repair or replace any parts considered to be defective within the period of the warranty.

  • Page 9: Symbols Used In The Manual

    TRACCESS Use and maintenance manual 1.11 Symbols used in the manual DANGER: (to describe procedures or instructions that, if not carried out properly, could cause death or serious injuries). ATTENTION: (to describe procedures or instructions that, if not carried out properly, could cause injuries or damage to the machine).

  • Page 10: Test Result (Document Supplied And Completed On Delivery Of The Machine)

    TRACCESS Use and maintenance manual 1.12 Test result (document supplied and completed on delivery of the machine) TEST RESULT (Ref. UNI EN 280:2022 – Point 6.3) Test type Result Notes □ Positive □ Negative Functional check Safety devices test: □ Positive □...

  • Page 11: Machine Description

    Mobile elevating work platform (MEWP) Model: TRACCESS Type: Year of construction: Indicated on the machine identification plate CTE S.p.a. Manufacturer: Via Caproni 7, Z.I. 38068 ROVERETO (TN) - Italy The serial plate illustrated below is riveted to the machine’s Serial plate:...

  • Page 12: General Description Of The Machine

    Use and maintenance manual General description of the machine The TRACCESS 170 elevating work platform consists of a frame fixed with bolts to the crawler carriage. Four hydraulically powered stabilisers are anchored to the frame for machine stability. The stabilisers are moved using a manually operated hydraulic distributor.

  • Page 13: Technical Specifications

    TRACCESS Use and maintenance manual Length 4331 Width of stabilised vehicle (minimum) 2852 Width of stabilised vehicle (maximum) 2826 Technical specifications 200 kg. (2 people and 40 Kg Maximum load on platform of equipment) Maximum platform height 15.00 m Maximum working height 17.00 m Maximum straddle (from centre bearing to platform) 7.00 m...

  • Page 14: Working Envelope

    TRACCESS Use and maintenance manual Working envelope Code no.UM0344_GB...

  • Page 15: Noise Level

    TRACCESS Use and maintenance manual Noise level Machine airborne noise is produced by the heat engine. Sound detection carried out on the platform 1.60 m above the platform during ascent, descent, rotation and extension, detected sound pressure levels no greater than 97 dBA. Vibrations The machine does not produce vibrations that could be considered hazardous for the operator.

  • Page 16: Safety Devices

    TRACCESS Use and maintenance manual 2.10 Safety devices fig. 2.10.1 fig. 2.10.2 2.10.1 Emergency stop buttons Red emergency button with yellow background positioned one ( ) on the pos. 1 fig. 2.10.1 platform control panel, one ( ) on the ground control board and one ( pos.

  • Page 17: Blocking Valves On Cylinders

    TRACCESS Use and maintenance manual 2.10.3 Blocking valves on cylinders Place one on each stabilising cylinder ( ), one on the telescopic boom pos. 1 fig. 2.10.4 lifting cylinder, one on the telescopic boom extension cylinder ( ), one pos. 20 fig. 2.9.1 mounted on the pantograph lifting cylinder ( ), one on the work platform pos.

  • Page 18: Description Of Controls

    TRACCESS Use and maintenance manual 2.11 Description of controls 2.11.1 Control panel in the work platform fig. 2.11.1 1. Emergency Stop – by pressing the emergency stop all machine controls are deactivated and the engine switches off. 2. Voltage indicator light – switches on when voltage is being supplied. 3.

  • Page 19: Emergency Solenoid Valve Unit Controls

    TRACCESS Use and maintenance manual 2.11.2 Emergency solenoid valve unit controls 1. Movement speed control lever – operating the lever after pressing the required knob ( 2,3,4,5,6 and 7 ) carries out the movement proportionally. [optional] 2. Aerial lifting control valve (JIB) – by pressing the knob at the top the jib moves upwards, at the bottom the jib moves downwards.

  • Page 20: Ground Panel

    TRACCESS Use and maintenance manual 2.11.5 Ground panel 1. Emergency Stop – by pressing the emergency stop all machine controls are deactivated and the engine switches off. 2. Hour counter. 3. Voltage indicator light. 4. Stabiliser light. 5. Control selector: turning to the left activates the platform controls (normal operation mode), turning to the right activates the emergency manoeuvres.

  • Page 21: Devices

    TRACCESS Use and maintenance manual DEVICES Intended conditions of use The elevating work platform can be used for working at height whilst remaining inside the platform, including: • painting and any routine or supplementary maintenance of buildings • maintenance of industrial plants and factories •...

  • Page 22: Safety Regulations - Obligations And Prohibitions

    TRACCESS Use and maintenance manual MANDATORY: it is mandatory to use lifting equipment to load the platform on the transport vehicle ( fig. 3.3 DANGER: use lifting equipment of adequate capacity for the load to be lifted and handled. ATTENTION: before lifting, check the weight in the "technical data"...

  • Page 23: Tipping Hazard

    TRACCESS Use and maintenance manual Tipping hazard • Use of the mobile traction panel on the work platform is prohibited. • Never move the work platform. • Before using the machine, make sure that the ground is able to support the weight of the machine and withstand the pressure exerted by the stabilisers.

  • Page 24: Risk Of Falling

    TRACCESS Use and maintenance manual Risk of falling • Always wear suitable fall prevention devices conforming to current standards. The safety harness cable should be attached to the anchorage on the work platform. • Personnel should never work outside of the raised work platform and be anchored to the connection with the safety cable on the same.

  • Page 25: Summary Of Operator Regulations

    TRACCESS Use and maintenance manual 3.11 Summary of operator regulations 3.12 Operator work position • When the machine is being moved, the operator must be at least 3m away from the platform. • During use, the operator should only control the work platform using the control panel on the platform itself.

  • Page 26: Personal Protective Equipment

    TRACCESS Use and maintenance manual 3.15 Personal protective equipment 3.15.1 Fall arrest device MANDATORY: All the persons occupying the work platform must wear an appropriate harness system linked to the dedicated anchorage point. The work platform is fitted with two anchorage points to connect a harness system.

  • Page 27: Inspection And Maintenance Of Anchorage Points

    TRACCESS Use and maintenance manual 3.15.1.1Inspection and maintenance of anchorage points DANGER: It is MANDATORY that operators authorised to use the work platform check that the anchor points are correctly secured before each use. Proceed as follows: 1. Set the machine to transport mode; 2.

  • Page 28: Operating Instructions

    TRACCESS Use and maintenance manual OPERATING INSTRUCTIONS Foreword ATTENTION: Read and understand the previous chapters before reading this one. The chapter on operating instructions provides instructions on how to operate the machine. The operator is responsible for following the instructions and complying with safety standards and provisions of the law.

  • Page 29: Extendible Carriage - Instructions For Use

    TRACCESS Use and maintenance manual 4.2.2 Extendible carriage - Instructions for use The elevating work platform is equipped with an extendible carriage. A hydraulic device allows the extension of the carriage. The extended carriage allows greater machine stability to be achieved during movements;...

  • Page 30: Platform Travel

    TRACCESS Use and maintenance manual 4.2.3 Platform travel DANGER: The presence of persons on board the platform during travel is forbidden. DANGER: Always use access ramps of adequate size and capacity. DANGER: During travel the operator must be at least 3m away from the platform. DANGER: always use ramps with a length sufficient to create a maximum slope of 15°.

  • Page 31: How To Use The Platform

    TRACCESS Use and maintenance manual 4.2.4 How to use the platform 1. Turn the knob on the battery isolator panel to the “ON” position ( ), to pos. 1 fig. 2.11.9 electrically power the engine. 2. Start the combustion engine by turning the key ( ) or using the selector pos.1 fig.

  • Page 32: Stabilising The Elevating Work Platform (Ewp)

    TRACCESS Use and maintenance manual − work platform and access gate − limit switch and safety devices − check for any damage to the personal protective equipment (PPE) before use − put on the harness and any other PPE before getting on board −...

  • Page 33: Operating The Work Platform

    TRACCESS Use and maintenance manual 4. check the spirit level ( ) found on the stabiliser control panel and level pos. 5 fig. 4.3.4 the platform correctly, using the stabiliser levers as necessary: the machine is perfectly level when the air bubble in the spirit level is at the centre (0°) 5.

  • Page 34: Placing The Elevating Work Platform In Rest Position

    TRACCESS Use and maintenance manual ATTENTION: the power on indicator light ( ) on the work platform control pos. 3 Fig. 4.3.6 panel must be lit. ATTENTION: the machine has a platform load check device. If the load exceeds the permissible load capacity, the "overload"...

  • Page 35: Emergency Manoeuvres

    TRACCESS Use and maintenance manual Emergency manoeuvres 4.4.1 Work platform emergency stop The platform is fitted with a device for stopping all functions immediately; this can be activated by pressing the red emergency button, its position is indicated in chap. 2.10.1 Once the cause of the emergency has been resolved, reactivate the controls by rotating the button by a quarter of a turn.

  • Page 36: Lowering The Work Platform Manually From The Ground

    TRACCESS Use and maintenance manual 4.4.4 Lowering the work platform manually from the ground If there are malfunctions on the combustion engine, the gear pump that delivers drive power to all the equipment, or a lack of voltage, the enclosure can be returned to the ground in the following manner: 1.

  • Page 37: Lowering The Work Platform Or Load Limiter Block To The Ground In The Event Of An Emergency Stop

    TRACCESS Use and maintenance manual 4.4.6 Lowering the work platform or load limiter block to the ground in the event of an emergency stop. If the work platform has been stopped by pressing the emergency button ( 1 fig. 4.4.6 or load limiter block, it is possible to by-pass the emergency condition for a set time by pressing the emergency mushroom button on the fixed push-button panel on the work platform or by exceeding the load allowed on the work platform.

  • Page 38: Loading And Transport

    TRACCESS Use and maintenance manual Loading and Transport ATTENTION: the presence of persons on board the platform during travel or loading and unloading is forbidden. • If the platform is to be carried on a truck or trailer, bear in mind its exact maximum height to avoid collision with low structures, bridges or power lines.

  • Page 39: Blocking On Truck Or Transport Trailer

    TRACCESS Use and maintenance manual 4.5.3 Blocking on truck or transport trailer • Set the key switch to off and remove the key before commencing transport operations. • Check the entire machine for loose or unblocked components. • Use chains or clamping devices capable of withstanding heavy loads. •...

  • Page 40: Maintenance

    TRACCESS Use and maintenance manual MAINTENANCE Foreword This chapter covers routine maintenance only. The operator can only carry out the routine maintenance indicated as “O - by operators" in the maintenance summary table. Other maintenance work, indicated as “M - by qualified technicians” in the maintenance summary table, must be carried out by qualified technicians, following the schedule and instructions indicated in the manual.

  • Page 41: General Rules

    TRACCESS Use and maintenance manual General Rules • When removing and reinstalling parts, always use extractors, spanners and equipment that will not damage the components. • Use copper headed hammers or wooden mallets to release parts that are securely fastened. •...

  • Page 42: Maintenance Summary Table

    ATTENTION: In order for the warranty to remain valid, inspection and maintenance must be carried out at an authorised CTE service centre after the first 100 hours and after every 1000 hours (or every year) of operation. ATTENTION: * if the machine is using the optional biodegradable oil, see chap.

  • Page 43: Spare Parts

    TRACCESS Use and maintenance manual Spare parts Only use original spare parts. When making a request, specify: • model, serial number • reference code and technical description of the damaged part. Mechanics 5.5.1 Main mechanics Mechanical parts in mutual rotation should be inspected periodically, checking the condition of nuts, bolts and screws to make sure none have been loosened.
  • Page 44 TRACCESS Use and maintenance manual Breakage of steel ropes Possible causes: • excessive tension. • Wear and breakage of metal cores Possible causes: • excessive tension • • worn out towing wheel teeth • • intrusion of sand, stones, etc. •...

  • Page 45: Combustion Engine

    TRACCESS Use and maintenance manual 5.5.3 Combustion engine For maintenance of the internal combustion engine, follow the instructions indicated in the engine manufacturer’s manual. Hydraulic plant The hydraulic plant comprises various components that have to be maintained at different times. 5.6.1 Hydraulic cylinders Before each use, check that there are no leaks in the following points: rod seal, fittings,...

  • Page 46: Hydraulic Plant Pipes

    TRACCESS Use and maintenance manual 7. After completing these operations, place both of the two-position deviator valves, located at the base of the extension boom, back into their original position (extension position, indicated by the label (fig. 4.9.a). Remove the lever from the deviator valves, put it back it in the turret and secure it using the black locking knob).

  • Page 47: Hydraulic Oil

    TRACCESS Use and maintenance manual 5.6.6 Hydraulic oil Before each use, check the level of the hydraulic oil on the tank indicator. The level should be at the centre of the indicator. If necessary, remove the filler cap and top it up fig.6.6.6) ATTENTION: the following operations should be performed with the platform in its...

  • Page 48: Hydraulic Oil Filter

    TRACCESS Use and maintenance manual 5.6.8 Hydraulic oil filter There is a filter near the tank. Check the clogging indicator each time the machine is used. This check must be carried out in the operational phase. If the indicator is in the red area, replace the filter.

  • Page 49: Lubrication And Greasing

    TRACCESS Use and maintenance manual ATTENTION: after each wash cycle, you must grease and lubricate all the parts indicated in the "Lubrication and greasing" paragraph. Lubrication and greasing 5.8.1 Greasing the pins Every 50 hours, grease the machine’s pins at the points specified in the figure by pumping a small amount of grease from a manual pump.

  • Page 50: Lubrication Of The Rotation Gearbox

    TRACCESS Use and maintenance manual 5.8.3 Lubrication of the rotation gearbox Every three months or every 500 hours check the oil level. If necessary, top up. If you notice that more than 10% of the lubricant volume requires topping up, it is advisable to check for oil leaks in the unit.

  • Page 51: Load Cell Calibration Procedure

    TRACCESS Use and maintenance manual 5.9.4 Load cell calibration procedure The user calibration procedure allows an offset (tare) to be acquired in order to reset the load reading to zero. This is only possible if the current load value reading is between - 10% and +10% of the maximum load around the original zero.
  • Page 52 TRACCESS Use and maintenance manual • Wait 10 seconds until the displays switch off. • To access the calibration procedure, keep the “SW3” button pressed for at least two seconds. Two “1” digits appear on the display. • Press the SW2 button within 2 seconds to enter the calibration procedure;...

  • Page 53: Adhesives

    TRACCESS Use and maintenance manual 5.10 Adhesives Code no.UM0344_GB...
  • Page 54 TRACCESS Use and maintenance manual 14, 19, 20 16, 22, 31 3, 6 1, 9, 12, 24, 25 1, 7, 21 13.17 Code no.UM0344_GB...

  • Page 55: Troubleshooting

     Replace the fuse No power Faulty fuse   Use the solenoid valve cursor to Dirt inside try to unblock it and contact an Solenoid valve authorised CTE service centre blocked  Replace solenoid valve  Defective solenoid valve Code no.UM0344_GB...
  • Page 56 TRACCESS Use and maintenance manual  Replace seals (*) The levers do not  Worn cylinder seals  Rotate the button until it reaches control any  Emergency stop button pressed movement normal position Stabiliser cylinder   Clean or replace the valves (*) Dirty lock valves seal failure Creaking of joints...

  • Page 57: Alarms List

     Unload the work platform Work platform overload  Work platform locking pin missing  Check that the pin is present  Work platform joystick control  Contact CTE fault NOTE: If the remedy does not work, contact technical assistance services. Code no.UM0344_GB...

  • Page 58: Scrapping And Disposal

    TRACCESS Use and maintenance manual 5.12 Scrapping and disposal The demolition and scrapping of the machine must only be carried out by specialised and qualified companies who will recover the oil, decommission and dispose of the different parts of the machine according to the disposal regulations in force in the country of interest.

  • Page 59: Hydraulic System Diagram

    TRACCESS Use and maintenance manual HYDRAULIC SYSTEM DIAGRAM Code no.UM0344_GB...
  • Page 60 TRACCESS Use and maintenance manual Code no.UM0344_GB...
  • Page 61 TRACCESS Use and maintenance manual Code no.UM0344_GB...
  • Page 62 TRACCESS Use and maintenance manual Code no.UM0344_GB...
  • Page 63 TRACCESS Use and maintenance manual Code no.UM0344_GB...

  • Page 64: Wiring Diagram

    TRACCESS Use and maintenance manual WIRING DIAGRAM NOTE: The wiring diagram is attached to this manual, at the time of delivery Code no.UM0344_GB...

  • Page 65: Beaufort Wind Scale

    TRACCESS Use and maintenance manual BEAUFORT WIND SCALE Name of the wind at a Nm/h Description of the effects Description of the effects Force height of 10 m above Km/h on the ground offshore flat, open land Calm Calm, smoke rises vertically Sea like a mirror Ripples with the appearance of Direction of wind shown by smoke...

  • Page 66: Accessories

    T test button. The differential should cut out. Reset the device by lifting the levers of the main switch. If this does not happen, do not use the electrical socket and contact a CTE service centre to carry out repairs. 10.2...
  • Page 67 TRACCESS Use and maintenance manual Electric pump panel 230V Electric socket fig. 10.5 fig. 10.4 Code no.UM0344_GB...

  • Page 68: Hydraulic Oil And Synthetic Biodegradable Gearbox Oil

    TRACCESS Use and maintenance manual 10.5 Hydraulic oil and synthetic biodegradable gearbox oil The machine can be equipped with synthetic biodegradable oil. This type of oil is used in aerial platform components: BIOGEAR RS 80W/90 is used in gearboxes and HLP SYNTH E 32 is used as hydraulic oil.

  • Page 69: Synthetic Biodegradable Rotation Gearbox Oil

    TRACCESS Use and maintenance manual Tank capacity: 32 litres : PANOLIN HLP SYNTH E 32 Specifications Viscosity at 40°C = 30.1 mm²/s Viscosity at 40°C = 6.1 mm²/s Viscosity index = 153 Flow point = -50°C Iodine number ≤ 7 Lubricant based on biodegradable and non- toxic synthetic static esters (HEES), certified fig.6.6.6...

  • Page 70: Enclosure Rotation Control

    TRACCESS Use and maintenance manual 10.6 Enclosure rotation control The machine can be equipped with the work platform rotation control The technical characteristics, dimensions and performance vary compared to the standard machine. 10.6.1 Dimensions of the stabilised vehicle (data refers to the vehicle illustrated) Length 4480 mm Width of stabilised vehicle (minimum)

  • Page 71: Technical Specifications

    TRACCESS Use and maintenance manual 10.6.4 Technical specifications 200 kg. (2 people and 40 Kg Maximum load on platform of equipment) Maximum platform height 14.80 m Maximum working height 16.80 m Maximum straddle (from centre bearing to platform) 7.00 m Maximum working outreach 7.50 m Maximum permitted inclination of the ground...

  • Page 72: Non-Marking Tracks

    TRACCESS Use and maintenance manual 10.7 Non-marking tracks The wagon of the aerial work platform can be equipped with white non-marking tracks. This type of track does not leave any black traces on the operating surface. Particularly suitable for indoor use on industrial, painted or tiled flooring. These tracks have a greater ductility/flexibility than those of standard "black"...

  • Page 73: Automatic Stabilisation

    TRACCESS Use and maintenance manual 10.8 Automatic stabilisation The machine may be equipped with a device that automatically stabilises the EWP. If the machine has that accessory, please refer to the following instructions to stabilise the machine. Automatic stabilisation can be used only on solid, perfectly level ground (the max ground incline allowed is 3 degrees) 10.8.1 Stabiliser control panel version with automatic stabilisation 1.

  • Page 74: Operating Instructions On What To Do Before Automatic Stabilisation Of The Platform

    TRACCESS Use and maintenance manual ATTENTION: Do not operate on ground with an inclination of over 3 degrees. ATTENTION: Do not operate if the ground is not adequately levelled and unable to withstand pressure of the stabilisers. 10.8.3 Operating instructions on what to do before automatic stabilisation of the platform •...

  • Page 75: Manual Stabilisation Of Individual Stabilisers Via Electrical Operation

    TRACCESS Use and maintenance manual ) must all be ON. The carriage’s tracks must be completely lifted off pos. 9 fig. 10.9.1 the ground. • Check the spirit level to the side of the manual stabiliser controls to ensure that the carriage is perfectly levelled and that the maximum inclination of the fifth wheel is no greater than 0 degrees •...

  • Page 76: Manual Stabilisation Through The Hydraulic Control Valve

    TRACCESS Use and maintenance manual 10.8.6 Manual stabilisation through the hydraulic control valve To position and stabilise the machine through the hydraulic control valve: • Turn the knob on the battery isolator panel to the “ON” position ( ), to pos.

  • Page 77: Manual Retraction Of Individual Stabilisers Via Electrical Operation

    TRACCESS Use and maintenance manual 10.8.7 Manual retraction of individual stabilisers via electrical operation • To retract the stabilisers once done using the machine: • Place the key selector switch ( ) to the left on the stabilisers/carriage pos. 8 fig. 10.09.1 controls.

  • Page 78: Single-Seat Work Platform

    TRACCESS Use and maintenance manual • Once recovered, re-position the manual pump control lever, fixing it on the frame using the black blocking knob. • Proceed until the stabilisers are completely retracted. • Remove the hand pump lever and reposition it in its housing. •...
  • Page 79 TRACCESS Use and maintenance manual DISTRIBUTED AND MANUFACTURED BY: CTE S.p.a Via Caproni 7, Z.I. 38068 ROVERETO (TN) - Italy Tel. +39 0464 48.50.50 Fax +39 0464 48.50.99 www.ctelift.com info@ctelift.com Code no.UM0344_GB...