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Peimar PSI-X-2.5HS Installation Manual

Triple-power lithium-ion batteries
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PSI-X-2.5HS
PSI-X-3.6HS
TRIPLE-POWER LITHIUM-ION
BATTERIES
Installation Guide
EN

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Summary of Contents for Peimar PSI-X-2.5HS

  • Page 1 PSI-X-2.5HS PSI-X-3.6HS TRIPLE-POWER LITHIUM-ION BATTERIES Installation Guide...
  • Page 2 It should be noted that the technical data, information and representations contained in this document are purely indicative. Peimar reserves the right to modify the data, drawings and information contained in this document at any time and without prior notice.

  • Page 4: Table Of Contents

    Introduction .................6 Safety Precautions ..............7 2.1. Symbols ....................7 2.2. Safety Instructions ..................7 2.2.1 General Safety Precautions ............7 2.2.2. Symbol legend on the label ............9 2.3. Solutions to emergency situations ............10 2.3.1. Leaking batteries ...............10 2.3.2. Fire .....................10 2.3.3. Wet Batteries and Damaged Batteries ........11 2.4.
  • Page 5 Installation Instructions ............31 5.1. Installation Environment Requirements ..........31 5.2. Installation Procedure ................31 Wiring ..................39 6.1. Grounding ....................39 6.2. Connecting to the Inverter ................40 6.3. Wiring ......................42 6.3.1. Wiring without Serial Module ............42 6.3.2. Wiring with Series Module ............46 Commissioning .................50 7.1.

  • Page 6: Introduction

    Please read it carefully before use. PSI-X-BMS-HS (TBMS-MCS0800) Battery Module PSI-X-2.5HS (TP-HS25), PSI-X-3.6HS (TP-HS36) Serial Module PSI-X-SBOX-HS (SERIES BOX) PLEASE NOTE In the case of a tower, there are 3 parts of the T-BAT system, which include BMS, battery module(s), and base.

  • Page 7: Safety Precautions

    Safety Precautions 2.1. Symbols There are several safety marks in the Manual. The detailed explanation is shown as follows: DANGER! "DANGER" means a hazardous situation which, if not avoided, will result in serious injury or death. WARNING! "WARNING" indicates a hazardous situation which, if not avoided, could result in serious injury or death.
  • Page 8 • Do not dispose of the battery module in a fire. • Fire Hazards: • Do not expose the battery module to temperatures above 140°F / 60 °C; • Do not place the battery module near a heat source, such as a fireplace; • Do not expose the battery module to direct sunlight; • Do not allow the battery connectors to touch conductive objects, such as wires. •...

  • Page 9: Symbol Legend On The Label

    2.2.2. Symbol legend on the label Label Explanation CE mark of conformity The battery system should be disposed of in a proper facility for environmentally safe recycling Do not dispose of the battery with household waste Read the attached documentation Keep the battery system away from children Keep the battery system away from open flames or ignition sources...

  • Page 10: Solutions To Emergency Situations

    2.3. Solutions to emergency situations 2.3.1. Leaking batteries In the event that an electrolyte solution leak occurs, avoid direct contact with the electrolyte solution and the gas that may be generated from it. Direct contact can cause skin irritation or chemical burns. If users come into contact with the electrolyte solution, do the following: •...

  • Page 11: Wet Batteries And Damaged Batteries

    Do not touch the battery module after being wet and submerged in water. Do not use the battery module if it is damaged. Failure to do so will result in loss of life and property. Pack the battery in its original packaging and return it to Peimar or your distributor. WARNING Damaged batteries can leak electrolyte or produce flammable gases. If users suspect that the battery is damaged, contact Peimar immediately for advice and information.

  • Page 12: Product Information

    Product Information 3.1. Field of application A battery management system (hereinafter referred to as BMS) is an electronic system that manages a rechargeable battery. A battery module is a type of electric battery that can charge or discharge loads. In the case of a tower, the entire system mainly comprises a BMS, one or more battery modules, and a base.
  • Page 13 Battery module PSI-X-2.5HS/PSI-X-3.6HS (TP-HS25/TP-HS36) Base module 104.2 Serial Module...

  • Page 14: Installation Space

    3.3. Installation space A tower > 100 mm > 400 mm > 400 mm Two towers > 100 mm > 100 mm > 400 mm > 400 mm > 400 mm PLASE NOTE The figures above show an example of a one-column and two-column connected installation space.

  • Page 15: Rear Image Of The Product

    3.4. Rear image of the product Left side view HEA T I II Item No. Description HEAT: Connect the "HEAT" port of the series box (if equipped); or, the port must be connected to a short-circuit plug. *Note: The port was inserted into the short- circuit plug before delivery, DO NOT remove it.
  • Page 16 Right side view SWITCH BAT+ BAT- POWER VIII Item No. Description POWER: Starting system SWITCH: One switch for battery input and output DIP: Realize Battery Parallel Function (A VIII Reserved Function) BAT+: Connect the BAT+ of the BMS to the BAT+ of the inverter BAT-: Connect the BAT of the BMS to the BAT of the inverter...

  • Page 17: Battery Module

    Battery Module The hot-plug interface is connected to the bottom of the battery module or BMS. Underside The hot-plug interface is connected to the top of the battery module or base. Base The hot-plug interface is connected to the bottom of the battery module.

  • Page 18: Serial Module

    Serial Module Left Side View HEA T I II Item No. Description HEAT: Connect the "HEAT" port of the BMS GND: Connect the grounding port to the grounding port of the BMS B-: Connect to the "B-" of the BMS B+: Connect to the "B+"...

  • Page 19: Certifications

    3.5.1. Certifications CE, RCM, IEC 62619, IEC 62620, IEC Security of the BAT system 62477-1, IEC 60730 Allegato H, IEC 62040, VDE-AR-E2510, IEC 60529, UN38.3 A number ONU 3480 Classification of Hazardous Materials Class 9 UN Transport Test Conditions Requirements ONU 38.3 International Protection Marking IP65, Protection class I 3.6. Technical Specifications 3.6.1.
  • Page 20 Performance T-BAT T-BAT T-BAT T-BAT T-BAT T-BAT Form HS5.0 HS7.5 HS10.0 HS12.5 HS15.0 HS17.5 Rated Voltage (Vdc) 102.4 153.6 204.8 307.2 358.4 Operating Voltage (Vdc) 90-116 135-174 180-232 225-290 270-349 315-406 Nominal Capacity (Ah) Rated Energy (kWh) 5.12 7.68 10.24 12.8 15.36 17.92...
  • Page 21 T-BAT T-BAT T-BAT T-BAT T-BAT T-BAT Form HS20.0 HS22.2 HS25.0 HS27.5 HS30.0 HS32.5 Rated Voltage (Vdc) 409.6 460.8 563.2 614.4 665.6 Codice: Operating Voltage (Vdc) 360-465 450-522 450-580 495-636 585-750 540-695 Nominal Capacity (Ah) Rated Energy (kWh) 20.48 23.04 25.60 28.16 30.72 33.28...

  • Page 22: T-Bat-Sys-Hv-S3.6

    PLEASE NOTE Test conditions: 100% DOD, 0.2 °C charge and discharge @ +25 °C. 90% DOD; The usable energy from the system may vary depending on the inverter setting. Discharge: Under battery cell temperature range of -20 °C ~ 10 °C and 45 °C ~ 53 °C, the discharge current will be reduced;...
  • Page 23 T-BAT HS43.2 TBMS-MCS0800 x 1 TP-HS36 x 12 44.24 540-695 T-BAT HS46.8 TBMS-MCS0800 x 1 TP-HS36 x 13 47.92 585-750 Performance T-BAT T-BAT T-BAT T-BAT T-BAT T-BAT Form HS7.2 HS10.8 HS14.4 HS18.0 HS21.6 HS25.2 Rated Voltage (Vdc) 102.4 153.6 204.8 307.2 358.4 Operating Voltage (Vdc)
  • Page 24 T-BAT T-BAT T-BAT T-BAT T-BAT T-BAT Form HS28.8 HS32.4 HS36.0 HS39.6 HS43.2 HS46.8 Rated Voltage (Vdc) 409.6 460.8 563.2 614.4 665.6 Codice: Operating Voltage (Vdc) 360-465 450-522 450-580 495-636 585-750 540-695 Nominal Capacity (Ah) Rated Energy (kWh) 29.49 33.18 36.86 40.55 44.24 47.92...
  • Page 25 PLEASE NOTE Test conditions: 100% DOD, 0.2 °C charge and discharge @ +25 °C. 90% DOD; The usable energy from the system may vary depending on the inverter setting. Discharge: Under battery cell temperature range of -20 °C ~ 10 °C and 45 °C ~ 53 °C, the discharge current will be reduced;...

  • Page 26: Before Installation

    Before Installation 4.1. Prerequisites When mounting the system, avoid touching the battery terminals with metal objects or bare hands. According to the design principles, T-BAT SYS-HV will provide safe and reliable energy. Improper operation and equipment damage can cause overheating and electrolyte leakage.

  • Page 27: Safety Equipment

    4.2. Safety equipment Installation and maintenance personnel must operate in accordance with applicable federal, state, and local regulations, as well as industry standards regarding product installation. Personnel should wear safety equipment as outlined below to avoid short circuits and personal injury. •...

  • Page 28: Accessory

    CAUTION! According to regional regulations, more people may be needed to move the equipment. WARNING! Follow the installation steps carefully. Our company will not be responsible for any injury or loss incurred from incorrect assembly and improper operation. PLEASE NOTE When installing the battery for the first time, the manufacturing date betwe- en the battery modules should not exceed 3 months.
  • Page 29 Washer Short circuit plug (will be installed on the HEAT port before delivery) Document PLEASE NOTE The "*" mark indicates that the connector that connects the inverter onto the power cables, connecting BMS and inverter, comes with the inverter accessory kit. Battery Module (TP-HS25/TP-HS36) Description Quantity...
  • Page 30 Phillips screw M4x14 Seal Self-tapping screw Expansion Bolt Washer Phillips screw M4x20 Document PLEASE NOTE • If the purchased battery module exceeds 10 sets (including 10), these battery modules must be installed in two towers, and the "Series Box" must be installed to connect two towers in series.

  • Page 31: Installation Instructions

    Installation Instructions 5.1. Installation Environment Requirements • Make sure the equipment is installed in a well-ventilated environment; • To prevent fires due to high temperature, make sure that the ventilation vents or heat dissipation system are not blocked when the equipment is in operation; • Do not expose the equipment to flammable or explosive gas or smoke. Do not perform any operation on the equipment in such environments;...
  • Page 32 Installation Steps Without Serial Module Let's take the installation procedure for four battery modules as an example. Step 1 Pull out the base and adjust it. The letters "R" and "F" on the Base in- Turn clockwise, lower the Base; Turn dicate the back and front, respectively.
  • Page 33 PLEASE NOTE The distance between the base and the wall can be about 20 ~ 200 mm, but the recommended distance is 60 mm. Step 3 Place a battery module on the base. Remove the dust covers Position the battery module PLEASE NOTE If the base is moved after the battery module is placed, move it to its original position according to the previously drawn mark.
  • Page 34 Step 4 Fasten and tighten the M4x20 Phillips screws (x 4) on both sides (torque: 0.9 to 1.1 N·m). Torque 0.9 to 1.1 N·m Step 5 Repeat steps 3 and 4 to install the rest of the battery modules. Place the battery modules.
  • Page 35 Step 6 Join the adjustable bracket and the "L" bracket with the M6 flange nuts (x 2). Secure M6 flange nuts but do not fighten Step 7 Attach the assembled bracket to the battery module and wall. Secure the assembled bracket on the battery module with M4x10 Phillips-head screws (x 2), but do not tighten. Move the assembled bracket to the wall; Circle along the inner ring of the holes;...
  • Page 36 Do not remove the dust cover on the top battery Ø10 mm 90° ≥50 mm Remove the assembled bracket; Insert expansion bolts (x 2). Attach the assembled bracket to the wall with the self-tapping screws (x 2) and washer (x 2) and tighten them (torque: 4 N·m); Fix the assembled bracket on the battery module with M4x10 Phillips-head screws (x 2) and tighten them (torque: 0.9 to 1.1 N·m); Tighten the M6 flange nuts (x 2) (refer to step 6) (torque: 5 N·m).
  • Page 37 Torque 4 N·m Torque 0.9 to 1.1 N·m Torque 5 N·m Step 8 Position the BMS and tighten the M4x14 Phillips-head screws (x 2) on both sides (torque: 0.9 to 1.1 N·m). Torque 0.9 to 1.1 N·m PLEASE NOTE As for the cover plate on both sides of the BMS, they need to be installed after finishing the wiring.
  • Page 38 Installation Steps with Serial Module In case of more than 10 sets of battery modules (including 10), a series module must be installed to connect two towers in series and a series module accessory kit. The installation procedure for these two towers is the same as for one tower. For details, refer to steps 1 through 8.

  • Page 39: Wiring

    Wiring The connection of the current terminal and the communication cable, which connects the BMS and the inverter, must be made before wiring. 6.1. Grounding The steps to make the connection are shown as follows: Step 1. Strip the cable sheath about 8-10 mm from the end; Step 2.

  • Page 40: Connecting To The Inverter

    4,5 - 5 mm PLEASE NOTE The grounding cable must be prepared by the users themselves. 6.2. Connecting to the Inverter To ensure the normal operation of the BMS and inverter, the BMS communication cable supplied with the BMS accessory kit is required to connect the RJ45 connector. The order of the pins of the communication cable is shown as follows: BMS_H BMS_L...
  • Page 41 The steps to make the RJ45 connector to BMS communication cable are shown as follows: Step 1. Strip the cable sheath about 15 mm from the end; Step 2. Carefully insert the wires all the way into the RJ45 connector, making sure that each wire passes through the appropriate guides inside the connector;...

  • Page 42: Wiring

    6.3. Wiring Before wiring, please: Step 1. Remove the screws on both covers of the BMS. Step 2. Press the lid. PLEASE NOTE Remove the silicone sleeves from the BMS and series box ports (if any). 6.3.1. Wiring without Serial Module PLEASE NOTE Remove the labels attached to both cover plates before wiring.
  • Page 43 Left side of the BMS Short Power Cord: Connect "B+" and "B-". Short power cord C O M Lock button There are two terminals on either end Short circuit plug Waterproof hood HEA T...
  • Page 44 Right side of BMS (BMS to inverter) Power cable (black): Connect the BMS's "BAT-" to the inverter's "BAT-". Power cable (red): Connect "BAT+" of the BMS to "BAT+" of the inverter. Communication cable: Connect the "BMS" port of the BMS to the "BMS" port of the inverter. Power cord (red) Communication...
  • Page 45 PLEASE NOTE 1. Press and hold the white lock button while unplugging the power cord, otherwise it cannot be pulled out. 2. Use the swivel wrench to tighten the communication cable and remove it after tightening. Installing the Cover Plate After finishing the wiring, there are two cover plates on either side of the BMS that need to be secured with M4 screws (x 2) (torque: 0.9 to 1.1 N·m).

  • Page 46: Wiring With Series Module

    6.3.2. Wiring with Series Module Communication cable: there are two terminals at both ends; one plugs into the BMS's "COM" port, and the other plugs into the Series Box's "COM" port. Heater wire: there are two terminals at both ends; one connects to the "HEAT" port of the BMS and the other connects to the "HEAT"...
  • Page 47 Wiring between BMS and Series Module PLEASE NOTE Remove the labels attached to both cover plates before wiring. Cable HEAT PORT + power cord (red) Grounding cable Power cord (black) Communication cable Serial module Lock button...
  • Page 48 PLEASE NOTE We recommend the use of corrugated tubing with an inner diameter greater than 45mm to keep the cable insulation in place and avoid potential damage. Before wiring, the short-circuit plug on the HEAT port must be removed. And after finishing the wiring, make sure that the HEAT heater wire is locked.
  • Page 49 Right side of the BMS Communication cable Power cord (black) grounding wire White lock button PLEASE NOTE 1. Press and hold the white lock button while unplugging the power cord, otherwise it cannot be pulled out. 2. Use the swivel wrench to tighten the communication cable and remove it after tightening.

  • Page 50: Commissioning

    Commissioning 7.1. DIP switch The BMS is equipped with a DIP Switch. See the figure below. DIP Switch 1 A reserved function DIP Switch 2 A reserved function DIP Switch 3 A reserved function Terminal Resistor • DIP switch 4 must be turned down (open the circuit) when connecting the BMS to the inverter.

  • Page 51: Start-Up And Shutdown Procedure

    7.2. Start-up and shutdown procedure Before commissioning, check that the installed battery modules are of the same model and that all grounding wires, power cords, communication cables, and heater wire are connected. Ignition Step 2. Step 1. Press the POWER button for more than 0.5 Turn the SWITCH to ON;...

  • Page 52: Status Indicators

    Shut down Step 2. Step 1. Press the POWER button for 1 second to turn Turn the SWITCH to OFF. off the system. See the figure below. OF F 7.3. Status Indicators The power indicators show the current battery percentage. There are five indicators on the BMS which are: a status light and four SOC power indicators. See the figure below:...
  • Page 53 For derailed indicator information, see the table below: After pressing the POWER button to start the system, the status light flashes yellow for 0.1 Start seconds and turns off for 0.1 seconds, and all SOC power indicators are off. After holding down the POWER button for more than 1 second, the status light will illuminate Closing solid green and the SOC power indicators will flash blue clockwise. Then all lights turn off...
  • Page 54 Table 1: Indicator Information During Charging Status SOC Value SOC1 SOC2 SOC3 SOC4 light 0% ≤ SOC < 25% Green Flash Light off Light off Light off SOC < 50% Green Light on Flash Light off Light off SOC < 75% Green Light on Light on Flash Light off SOC < 100% Green Light on Light on Light on Flash 100% SOC ≥...
  • Page 55 • If the POWER button is pressed and pressed for less than 20 seconds, the status light will flash green for 1 second and then turn off for 4 seconds, with a period of 5 seconds. • After holding down the POWER button for more than 20 seconds (including 20 seconds), the status light will illuminate solid green and the SOC power indicators will flash as follows: •...

  • Page 56: Troubleshooting

    Troubleshooting Check the indicators (refer to "7.3 Status Indicators") to determine the status of the SYS-HV T-BAT. In the event that the following circumstance occurs, such as voltage or temperature above the limit, a warning state will be triggered. The BMS of the T-BAT system will periodically report its operating status to the inverter. In case the SYS-HV T-BAT exceeds the specific limit, it will enter a warning state. And if the warning is signaled, the inverter will stop working immediately.
  • Page 57 BMS overcurrent charge. Restart the BMS; BMS_ChargeeOverCurrent BMS Overcurrent Charge Contact the company's after-sales staff. BMS discharge overcurrent. Restart the BMS; BMS_DischargeOverCurrent BMS Overcurrent Charge Contact the company's after-sales staff. The temperature of the BMS is too high. Allow the BMS to cool to normal BMS_TemHigh High BMS Temperature temperature and restart;...
  • Page 58 BMS temperature sampling error. Temperature Sensor Restart the BMS; BMS_TempSensor_Fault Failure Contact the company's after-sales staff. BMS current sampling error. Restart the BMS; BMS_TempSensor_Fault Current Sensor Failure Contact the company's after-sales staff. BMS relay contact adhesion error. BMS_Relay_Fault Relay Fault Restart the BMS;...
  • Page 59 BMS voltage sampling error. Restart the BMS; BMS_536_Fault 536 BMS Error Contact the company's after-sales staff BMS self-test error. Restart the BMS; BMS_Selfchecking_Fault BMS self-test error Contact the company's after-sales staff. The temperature of the BMS varies greatly. Fault other than BMS_Tempdiff_Fault Restart the BMS;...

  • Page 60: Disposal

    Disposal 9.1. Battery disassembly Turning off the battery unit: • Disconnect the cables between BMS and inverter; • Disconnect the series wiring terminal on the battery; • Disconnect the cables. 9.2. Packaging Pack the BMS and battery module in the original packaging. If the original packaging is no longer available, use a Acardboard or equivalent box that meets the following requirements: •...

  • Page 61: Maintenance

    40%. • In the allowable range, the relative humidity range should be between 5% and 95% relative humidity. 11. Warranty Conditions For warranty conditions, please refer to the relevant document that can be downloaded from the website internet www.peimar.com.
  • Page 64 | www.peimar.com Version: 2024_10_01...

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