Related Manuals for Toro Turf Pro 500SL
Summary of Contents for Toro Turf Pro 500SL
- Page 1 Operator’s Manual Turf Pro 500SL Robotic Mower Model—Serial Range 30911CAN—324000000 and Up 30911EU—324000000 and Up 30911JP—324000000 and Up 30911US—324000000 and Up *3471-445* A 3471-445A Original Instructions (EN)
-
Page 2: Table Of Contents
Specifications ..........................3–13 Chapter 4: Operation ........................... 4–1 Before Operation ..........................4–1 Performing Daily Maintenance ....................4–1 Operating the Turf Pro 500SL Robotic Mower ..............4–1 Operation Terminology........................ 4–2 Pattern Mowing ..........................4–4 User Interface Display ......................... 4–6 Overview of the Menus ......................4–11 Connecting to a Different Known Network ................ - Page 3 Electrical System Maintenance..................... 5–3 Checking the Wiring........................5–3 Battery Service..........................5–3 Cutting Unit Maintenance ....................... 5–3 Inspecting the Cutting Unit ......................5–3 Replacing the Blades........................5–4 Overview of Blade Replacement ....................5–5 Cleaning.............................. 5–6 Cleaning the Machine........................5–6 Cleaning the Charge Contacts ....................5–6 Cleaning the Bumper........................
-
Page 4: Chapter 1: Introduction
Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready. These numbers are located on the serial plate on your product. -
Page 5: Manual Conventions
Model Serial Number: Number: Manual Conventions This manual identifies potential hazards and has safety messages identified by the safety- alert symbol, which signals a hazard that may cause serious injury or death if you do not follow the recommended precautions. G405934 This manual uses 2 words to highlight information. -
Page 6: Chapter 2: Safety
Chapter 2 Safety General Safety • The operator/supervisor of the machine is responsible for any accidents or hazards occurring to others or their property. • Read, understand, and follow all these instructions and warnings before using the machine. • Improperly using or maintaining the machine could result in serious injury or death. To reduce this potential, follow all safety instructions. - Page 7 • We recommend not using the machine while watering or irrigating the operating area. • Use only accessories approved by Toro to avoid the risk of fire, electric shock, or injury. • Press the stop button on the machine and wait for the blades to come to a complete stop before handling the machine.
-
Page 8: Maintenance Safety
• Inspect the machine often to ensure that the blades are not worn or damaged. • Maintain or replace safety and instruction labels as needed. • For best performance, use only genuine Toro replacement parts and accessories. Other replacement parts and accessories could be dangerous. -
Page 9: Battery And Charging Station Safety
Battery and Charging Station Safety • Clean the charging terminals on the machine and/or charging station using a nonconductive tool (cloth or soft brush); otherwise, damage may occur. • Wipe the charging terminals on the charging station and machine using a clean, dry cloth if they are dirty. -
Page 10: Storage Safety
• Do not attempt to repair, open, or disassemble the charging station unless you are authorized to do so. • Take the charging station to an Authorized Service Dealer for service or repair. Do not disassemble the charging station. Storage Safety •... -
Page 11: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. Decal Part: 163-3955 s_decal163-3955 Do not spray the mower with water. Warning—read the Operator’s Manual. -
Page 12: Chapter 3: Product Overview
Chapter 3 Product Overview Overview of the RTK GPS • Standard GPS positioning data retrieved from satellites using GNSS (Global Navigation Satellite System) is accurate to between 5m and 10m. This is because the signal received from a satellite is distorted due to atmospheric and environmental conditions. Higher precision positioning can be achieved by using an RTK (Real-Time Kinematic) technique. - Page 13 One base station can feed corrections to multiple robots, but each robot must receive corrections from only 1 base station to keep corrections consistent. Basic components of the RTK GPS mowing system G520852 This topic describes the mechanical characteristics of the robot. A user can exercise direct control over the robot using the User Interface.
-
Page 14: Turf Mower 500Sl Product Overview
Turf Mower 500SL Product Overview Top view G519921 Obstacle detection Rear wheels Stop button Front wheels sonars Charge contacts Bumper Body Bottom view G529049 Sealed electronic Coil Rear wheels Charge contacts box (smartbox) Front wheels Battery Guard disc ON/OFF switch Cutting heads Product Overview: Turf Mower 500SL Product Overview Page 3–3... -
Page 15: Cutting Head
Cutting head G526500 Motor housing Anti-friction disc Pantograph Bracket Cutting blade Cable entry Blade-support disc Note: The blade support disc (D), the anti-friction disc (E) and the cutting blades (F) are referred to collectively as the "cutting disc". Power switch The power switch is located under the cover on the right-rear of the robot. -
Page 16: Identification Label
RTK GPS antenna G519918 This is a specific GNSS antenna installed at center front of the shell. It is used to receive data about the robot's global position from satellites. Identification label The identification label can be found on the inside of the Stop button lid as shown below. G519938 Product Overview: Turf Mower 500SL Product Overview Page 3–5... -
Page 17: Sensor Overview
Sensor Overview The Turf Pro 500SL is equipped with a comprehensive set of sensors that ensure its safe operation. These sensors ensure that the robot can detect, and react if an obstacle lies in its path or if a small object is in danger of being damaged by the cutting blades. - Page 18 Sensor Overview (continued) Bumper The bumper is a pressure sensor which senses when the robot touches an obstacle. The robot will be moving at a slow speed because the sonar detectors will have already detected the obstacle. When the bumper touches the obstacle, the robot will move backwards and then rotate through an angle until it can avoid the obstacle.
- Page 19 Sensor Overview (continued) Lift sensors G525072 Lift sensors are attached to the body of the robot at 4 points. If the robot touches a low object which pushes the bodywork up or if someone tries to lift the body, the lift sensors will react.
-
Page 20: Tilt Sensor
This sensor collects data from satellites to determine the robot's precise global location. Attachments/Accessories A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or authorized Toro distributor or go to www.Toro.com... -
Page 21: Charging Station Overview
Charging Station Overview Charging Station Components G525910 Occupation sensor Charge arms Base 3471-445A Page 3–10 Product Overview: Charging Station Overview... - Page 22 Rear view of the charging station (2 zone light configurations shown) (continued) Rear view of the charging station (2 zone light configurations shown) G520731 Identification label LED indicators Bottom View of the Charging Station (2 zone light configurations shown) G520732 Peripheral cable input Power cable input Product Overview: Charging Station Overview...
-
Page 23: Led Indicators
LED Indicators The LED indicators show the current state of each wire. Refer to the following table. Green - blinking The wire is operating normally. Red - blinking No peripheral wire can be detected. This could be because the wire has been cut or that it is too long. -
Page 24: Specifications
Specifications Note: Specifications and design are subject to change without notice. Capacity Maximum working area [m 75,000 m Recommended working area [m 55,000 m Mowing width [mm] 1033 mm Working speed [kph] 3.6 kph Maximum slope [%] 45% (24°) Cutting Number of cutting heads Number of cutting blades Minimum cut height (standard disc/low height... - Page 25 Software and Monitoring Security PIN code GPS location Robot management via server and app. Standard Intelligence Sonar detection of obstacles Multiple Return to station via GPS Type of mowing Patterned Multiple starting zone Multi field (optional) Multi robots/station Safety Sonars for obstacle detection Resistive bumper for collision Front lift sensors Rear lift sensors...
-
Page 26: Chapter 4: Operation
Before starting the machine each day, perform the Each Use/Daily procedures listed in the Maintenance Schedule. Operating the Turf Pro 500SL Robotic Mower Your robot uses the RTK GPS positioning system, which means that it can mow in straight lines following a pattern. -
Page 27: Operation Terminology
Operation Terminology The figure below shows a typical robot configuration that will have been installed by your technician. Elements of a robot installation G525073 1. Border of the working area This can be a physical peripheral wire or a GPS defined safety border. If the border is defined by a wire, the area contained within it is termed a parcel. - Page 28 Operation Terminology (continued) 6. Obstacle This is an object that robot must avoid when it is working. 7. RTK base This communicates with the satellites and sends corrections to the robot to increase the accuracy of its position. 8. WiFi repeater This may be necessary if the base is sending corrections using WiFi.
-
Page 29: Pattern Mowing
Pattern Mowing The figure below shows how the robot works in pattern mode. At the start of the working cycle, the robot leaves the station and follows the station loop wire until it enters the working area. It calculates its pattern and moves to the start of the pattern (start point cycle 1). It moves over the working area following a pattern of straight lines for one cycle. - Page 30 Pattern Mowing (continued) During pattern mowing, the robot turns before it reaches the peripheral wire, so the edge of the zone is not mowed. It is important therefore to make sure that the robot mows the border at least 2 times per week. To set the number of times the robot mows the border select, Settings menu >...
-
Page 31: User Interface Display
User Interface Display A smart box, which contains the on-board computer to manage the operations of your robot, is located under the Stop button lid. This interface enables you to see the current status, modify the settings and issue particular instructions. - Page 32 User Interface Display (continued) Accept button Accepts an operation or setting. Service menu button Provides a number of commands used most commonly by the service personnel. See The Service Settings menu. Settings menu button Allows you to define operational settings. See The Settings menu. Action menu button Allows you to issue a number of operating instructions.
-
Page 33: User Interface Commands
User Interface Display (continued) Indicates that the robot can detect at least 4 satellites and that it knows its current location. If the GPS indication is blinking it indicates that the robot cannot detect enough satellites. To see the number of satellites detected. Mobile signal level Indicates the robot has a mobile signal. -
Page 34: Service Settings
User Interface Display (continued) Service settings Provides a set of commands most commonly used by service technicians. The table below lists all the commands available from these three menu choices. Command/parameter Route Activation code Service settings > Device Service settings > Device > Device info Bootloader ver. - Page 35 User Interface Display (continued) Command/parameter Route Robot name Service settings > Device Schedule Settings Search for networks Service settings > Connections Serial number Service settings > Device > Device info Software version Service settings > Device > System version SSID Service settings >...
-
Page 36: Overview Of The Menus
Overview of the Menus Actions Menu The operations provided in this menu depend on the current state of the machine. • when the robot is in the field. • when the robot is at the charging station. Operations when the Robot is in the Field Overview of actions menu in the field G525105 These operations can be performed on the robot when it is not in the charging station. - Page 37 Overview of the Menus (continued) Operations when the Robot is at the Charging Station Overview of actions menu at the station G525106 Use these operations to override the regular operating schedule. 1. Mow now Leave the charging station and continue mowing. 2.
-
Page 38: Settings Menu
Overview of the Menus (continued) Note: If the operation does not start even if the lid appears to the closed contact. Settings Menu These commands enable you to define settings that control the operation of the robot. Overview of settings menu G525110 See also: LCD settings. - Page 39 Overview of the Menus (continued) G525111 Note: By default all the time periods will appear white, meaning the robot will work continuously. 3. Use the arrow keys to highlight Edit and press G525112 4. To edit the schedule, highlight the parcel and press 5.
- Page 40 Overview of the Menus (continued) G525113 6. Use the down arrows to select the required period in the day, and press G525114 7. Use the numeric keyboard to enter the start and end time values where the cursor is flashing then press G525116 Operation: Before Operation Page 4–15...
- Page 41 Overview of the Menus (continued) 8. Press the down arrow key to select the active check box. 9. Press to activate the defined session. Note: In the figure above, Period 1 is active, Period 2 is inactive. 10. Repeat the process for all the days and the time periods required. Note: You can copy the defined schedule to another day.
- Page 42 Overview of the Menus (continued) G525119 4. Press 5. Press to return to the overview of the schedule. Ignoring the Working Schedule 1. Press 2. Highlight Edit . 3. Press 4. Use the arrow keys to highlight Follow sched. and press to uncheck the button.
- Page 43 Overview of the Menus (continued) G525121 Note: This figure indicates that the cutting heads are enabled. 3. Press the number key(s) that corresponds to the cutting head(s) you wish to enable/ disable. G525122 Note: Pressing 0 on the numeric keypad will select all the cutting heads. 4.
-
Page 44: Cutting Height
Overview of the Menus (continued) Border This menu sets the number of times the border mode is used each week for each parcel. The border mode will be implemented at regular intervals during the week. Setting the Number of Border Mode Operations Per Week 1. -
Page 45: Setting The Cutting Height
Overview of the Menus (continued) Note: You should be aware that if the cutting height is set to 25mm or less, this will result in increased wear of the white plastic cover of the anti-friction disc - see Figure 7: Detail of the cutting head. - Page 46 Overview of the Menus (continued) Note: If the height for the Active parcel is modified, the cutting heads will be raised or lowered. If the height is modified in one of the other parcels, the cutting heads will be raised or lowered when the robot enters the parcel. G525126 5.
- Page 47 Overview of the Menus (continued) G525128 4. Press to return to the main menu. LCD Settings Modifying the LCD Settings 1. Press for a few seconds. G525132 2. Press the right and left arrow buttons to change the contrast. 3. Press the up and down arrows to highlight Temperature Auto Adj .
-
Page 48: Service Settings Menu
Overview of the Menus (continued) Service Settings Menu This menu will be used primarily by service technicians. G525136 Regional Parameters This menu enables you to set the date format, the robot time zone, the language used in the menus and the unit system. Date format The date format can be set to be DD/MM/YYYY (Day/Month/Year) or MM/DD/YYYY (Month/ Day/Year) -
Page 49: Access Point
Overview of the Menus (continued) Connections It is necessary to connect with the robot for the following reasons: • Enabling the robot to communicate with the portal on the web-server allows users to monitor the state of the robot. • Updating the robot software version allows the robot to connect with the remote server on a regular basis to check if a new software version is available. - Page 50 Overview of the Menus (continued) Network Overview • Entries in bold text are ones that the robot has connected to. • Entries in normal text are available but which have not been used. • [*] indicates the actual network to which the robot is connected. •...
-
Page 51: Connecting To A Different Known Network
Overview of the Menus (continued) Connecting to a Different Known Network 1. To connect to a different known network, highlight the network, press and select Enable Network. 2. To modify the current network, highlight the network, press . The following operations are available: •... -
Page 52: Using The Robot As A Client
Overview of the Menus (continued) Using the Robot as a Client For normal operation it is recommended that you set up the robot as a WiFi client. This will enable it to communicate with the portal on the web-server. 1. Press 2. - Page 53 Overview of the Menus (continued) Max short cycles allowed This parameter sets the maximum number of times that the robot will return to the station, after executing a very short cycle, before triggering an alarm. 3471-445A Page 4–28 Operation: Before Operation...
-
Page 54: Activation Code
Overview of the Menus (continued) Device This menu displays the characteristics of the device and enables you to change the robot's name. Changing the Robot Name By default the name of the robot corresponds to the serial number. 1. Press 2. -
Page 55: System Version
Overview of the Menus (continued) Longitude Current longitude of the robot position. Visible satellites Number of satellites that the device can currently detect. Id. of the Access Point Network. MAC Address MAC address. System Version Software version The current software version. •... -
Page 56: Chapter 5: Maintenance
Chapter 5 Maintenance Maintenance Overview • Maintenance refers to a set of tasks that should be carried out regularly throughout the mowing season. • The service interval depends to some extent on the operational load of your robot, but it is recommended that it is serviced by an authorized technician at least once a year. -
Page 57: Recommended Maintenance Schedule
Recommended Maintenance Schedule Note: These procedures should be carried out at the recommended frequency by the regular user of the robot. Note: Throughout the mowing season you should regularly check that all screws, nuts and bolts are properly tightened. Tighten any that are loose, and if there is damage or evidence of a problem contact an authorized technician. -
Page 58: Electrical System Maintenance
Electrical System Maintenance Checking the Wiring Visually inspect the wiring under the robot. If any problems are detected, contact an Authorized Service Dealer. Battery Service The automatic (programmed) operation of the robot optimizes battery life. It is advisable to allow the robot to manage its working cycles. If these work cycles seem unusually short, contact an Authorized Service Dealer to check the condition of the battery. -
Page 59: Replacing The Blades
Replacing the Blades The condition of the cutting blades is essential for a satisfactory mowing operation. The service life of the blades depends on a number of factors. Cutting disc assembly parts should be replaced whenever they are damaged. WARNING The blades are sharp;... -
Page 60: Overview Of Blade Replacement
Overview of Blade Replacement The frequency with which blades needs to be replaced depends on the robot type, its use and the ground it is working on. Since the condition of the blades is essential for satisfactory mowing it is recommended that you check this part of your robot each week after installation and at the beginning of each new mowing season. -
Page 61: Cleaning
Cleaning Cleaning the Machine During periods of wet weather it is necessary to ensure that mud and grass do not accumulate on the moving parts: the wheels and the cutting heads. These should be inspected and cleaned daily. 1. Hit the red button to stop the robot. 2. -
Page 62: Cleaning The Front Wheels
1. Remove any mud and grass with a wire brush or a cloth 2. Check that the wheels rotate easily and that there is not too much play. If there is too much play, replace the wheels using genuine Toro Replacement parts. Cleaning the Front Wheel Axle 1. -
Page 63: Cleaning The Cutting Disk
1. Clean the cutting disc using a brush. If compressed air is available, this is preferable. 2. Check that the cutting disc rotates smoothly. If there is a problem, replace the cutting discs using genuine Toro Replacement parts. Cleaning the Rear Wheels Remove any mud and grass using a wire brush. -
Page 64: Chapter 6: Storage
Chapter 6 Storage Storing the Machine 1. Fully charge the machine. 2. Turn the machine off. 3. Clean the machine. 4. Store the machine in a dry, protected, and frost-free environment. Note: Protect the charging station with a shelter or a tarpaulin. It is not necessary to turn the charging station off. -
Page 65: Chapter 7: Notices
Chapter 7 Notices Your robot meets European standards. Recycle: Waste electrical and electronic equipment is subject to selective collection. Please recycle your robot according to the standards in force. Icons on the battery Make sure you are familiar with the documentation before handing and using the battery. -
Page 66: Chapter 8: Abbreviations
Chapter 8 Abbreviations Access Point Name (GSM) Battery Management System Lithium Ferrous Phosphorous Ultra Wide Band Central Processing Unit Global Positioning System Access Point (WiFi) Real Time Kinematic GNSS Global Navigation Satellite System Power over Ethernet RTCM Radio Technical Commission for Maritime Services (a Real-Time GNSS Data Transmission Standard) Abbreviations... -
Page 67: Chapter 9: Glossary
Chapter 9 Glossary Border mode When the robot cuts the grass at the very edge of the field. This is done a number of times per week. Cycle A cycle is a working session of the robot. It starts when the robot leaves the station and ends when it returns to the station or there is an problem that halts the working cycle. - Page 68 Idle A robot will enter idle mode, if the current mission has been ended using the Stop button. By default the robot will enter the sleep mode after 15 minutes. Island A loop in the peripheral wire specially installed to prevent the robot working inside it. The peripheral wire is taken around the obstacle and the approach and return wires laid next to each other.
- Page 69 Pseudo-island The peripheral wire is taken around the obstacle, maintaining a specific distance between the approach and the return wires. Robot status values • Off Robot has been switched off. • Off after alarm Robot has switched itself off after an alarm. •...
- Page 70 Station loop A station loop is a short wire around a charging station which is used to guide the robot into the station. When the robot detects that it is in the station loop it follows the wire until it arrives in the station.
- Page 71 Notes:...
Need help?
Do you have a question about the Turf Pro 500SL and is the answer not in the manual?
Questions and answers