ALLSPEEDS Tangye 8104H Service Maintenance Manual

Hydramite jacks

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User Service & Maintenance Manual
for
Tangye Hydramite Jacks
Revision 1 – Issue 1
(MOD 21419)
Allspeeds Ltd.
Royal Works, Atlas Street
Clayton Le Moors, Lancashire, UK.
BB5 5LW
01254 615100

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Summary of Contents for ALLSPEEDS Tangye 8104H

  • Page 1 User Service & Maintenance Manual Tangye Hydramite Jacks Revision 1 – Issue 1 (MOD 21419) Allspeeds Ltd. Royal Works, Atlas Street Clayton Le Moors, Lancashire, UK. BB5 5LW 01254 615100...
  • Page 2: Table Of Contents

    11.4 Jack will not raise full load ........... 20 11.5 Jack will not sustain load ..........20 Contact The Manufacturer ............21 Appendix ....................22 Allspeeds Document - User Service & Maintenance Manual Tangye Hydramite Jacks Rev 1 Page 2 of 22 Rev 1. Issue 1. Date: 25/01/2024...
  • Page 3: Scope

    (e.g. Shell Tellus 32). For compatibility with any other fluid, please contact the manufacturer. Allspeeds Document - User Service & Maintenance Manual Tangye Hydramite Jacks Rev 1 Page 3 of 22 Rev 1. Issue 1. Date: 25/01/2024...
  • Page 4: Environmental Considerations

    Allspeeds Ltd will not be held responsible for any damage to the equipment or personal injury resulting from unsafe use of the product, lack of maintenance or incorrect operation.
  • Page 5: Warnings

    Do not place anything under jack while prevent tipping. loaded unless mechanically locked (With screw type jack etc.) Allspeeds Document - User Service & Maintenance Manual Tangye Hydramite Jacks Rev 1 Page 5 of 22 Rev 1. Issue 1. Date: 25/01/2024...
  • Page 6: Exploded View

    4 Exploded View Allspeeds Document - User Service & Maintenance Manual Tangye Hydramite Jacks Rev 1 Page 6 of 22 Rev 1. Issue 1. Date: 25/01/2024...
  • Page 7: Parts List

    Table 2: Seal Kit Part Numbers Seal Kit Jack Model 995052 6.5 Tonne 995053 10 Tonne 995054 15 Tonne Allspeeds Document - User Service & Maintenance Manual Tangye Hydramite Jacks Rev 1 Page 7 of 22 Rev 1. Issue 1. Date: 25/01/2024...
  • Page 8: Maintenance

    Allspeeds Document - User Service & Maintenance Manual Tangye Hydramite Jacks Rev 1 Page 8 of 22...
  • Page 9: Required Tools

    Soft metal (aluminium/copper) punch/drift   Circlip pliers (internal)  Phillips screwdriver Torque wrench  Wide jaw adjustable spanner  Allspeeds Document - User Service & Maintenance Manual Tangye Hydramite Jacks Rev 1 Page 9 of 22 Rev 1. Issue 1. Date: 25/01/2024...
  • Page 10: Service

    50% of the stroke. 3.) Remove the filler plug (7.c) and, by hand, pull the ram to the full extent of the stroke. Allspeeds Document - User Service & Maintenance Manual Tangye Hydramite Jacks Rev 1 Page 10 of 22...
  • Page 11 5.) The free piston seal (8.d*) can now be replaced, ensure that the replacement is fitted in the correct orientation. Figure 3: Removal of Free Piston Allspeeds Document - User Service & Maintenance Manual Tangye Hydramite Jacks Rev 1 Page 11 of 22 Rev 1. Issue 1. Date: 25/01/2024...
  • Page 12: Removing The Ram

    2.) The ram wiper (3.c*) can be removed from the ram bearing nut (3.d) and replaced, ensure that the replacement is installed in the correct orientation. Allspeeds Document - User Service & Maintenance Manual Tangye Hydramite Jacks Rev 1 Page 12 of 22...
  • Page 13: Replacing The Release Valve Seal

    4.) Refit the release valve (5), spacer (5.b), and new circlip/retaining clip (5.a*). Figure 6: Replacing Release Valve Seal Allspeeds Document - User Service & Maintenance Manual Tangye Hydramite Jacks Rev 1 Page 13 of 22 Rev 1. Issue 1. Date: 25/01/2024...
  • Page 14: Replacing Suction And Delivery Valves

    8.) Repeat steps 6 & 7 for the delivery valve. Figure 7: Replacing Suction and Delivery Valves Allspeeds Document - User Service & Maintenance Manual Tangye Hydramite Jacks Rev 1 Page 14 of 22 Rev 1. Issue 1. Date: 25/01/2024...
  • Page 15: Replacing The Pump Plunger Seal

    3.) Brush the new seal with oil with which the jack will be filled and refit the relief valve to the body (2.a). Tighten to 47.5 N.m (35 ft-lb). Figure 9: Replacing Relief Valve Seal Allspeeds Document - User Service & Maintenance Manual Tangye Hydramite Jacks Rev 1 Page 15 of 22 Rev 1. Issue 1. Date: 25/01/2024...
  • Page 16: Refitting The Ram

    7.) Refit the nameplate cover (8.b) and reservoir filter (8.c) and tighten down with the four screws (8.a). Allspeeds Document - User Service & Maintenance Manual Tangye Hydramite Jacks Rev 1 Page 16 of 22 Rev 1. Issue 1. Date: 25/01/2024...
  • Page 17 11.) The filler plug (7.c) can now be gently finger tightened using the long side of an allen key as shown. Allspeeds Document - User Service & Maintenance Manual Tangye Hydramite Jacks Rev 1 Page 17 of 22 Rev 1. Issue 1. Date: 25/01/2024...
  • Page 18: Testing After Servicing

    Always clean the ram and retract after use. Allspeeds Document - User Service & Maintenance Manual Tangye Hydramite Jacks Rev 1 Page 18 of 22 Rev 1. Issue 1. Date: 25/01/2024...
  • Page 19: Decommissioning

    Hydraulic fluid should be drained into a suitable container and disposed of in accordance with current local regulations. Allspeeds Document - User Service & Maintenance Manual Tangye Hydramite Jacks Rev 1 Page 19 of 22 Rev 1. Issue 1. Date: 25/01/2024...
  • Page 20: Troubleshooting

     Delivery valve leaking (indicated by operating lever springing back after a delivery stroke): see section 8.6. Allspeeds Document - User Service & Maintenance Manual Tangye Hydramite Jacks Rev 1 Page 20 of 22 Rev 1. Issue 1. Date: 25/01/2024...
  • Page 21: Contact The Manufacturer

    This should include model, serial number, and specifics of any issues. Allspeeds Document - User Service & Maintenance Manual Tangye Hydramite Jacks Rev 1 Page 21 of 22 Rev 1. Issue 1. Date: 25/01/2024...
  • Page 22: Appendix

    If the jack fails any of the above checks, DO NOT USE THE JACK and please contact distributor/service centre for further details. Allspeeds Document - User Service & Maintenance Manual Tangye Hydramite Jacks Rev 1 Page 22 of 22 Rev 1. Issue 1. Date: 25/01/2024...

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