H2Scan GRIDSCAN 5000 Operation Manual

Hydrogen monitor

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OPERATION MANUAL
GRIDSCAN® 5000
Hydrogen Monitor
27215 Turnberry Lane, Suite A
Valencia, California 91355, U.S.A.
Tel: (661) 775-9575 / Fax: (661) 775-9515
E-mail:
hello@h2scan.com
Website:
www.h2scan.com

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Summary of Contents for H2Scan GRIDSCAN 5000

  • Page 1 OPERATION MANUAL GRIDSCAN® 5000 Hydrogen Monitor 27215 Turnberry Lane, Suite A Valencia, California 91355, U.S.A. Tel: (661) 775-9575 / Fax: (661) 775-9515 E-mail: hello@h2scan.com Website: www.h2scan.com...
  • Page 2: Important Notices

    IMPORTANT NOTICES Read and understand this operating manual before installing or using the unit. If this equipment is used in a manner not specified by H2scan, the protection provided by this equipment may be impaired. LIMITATION OF LIABILITY - seller shall under no circumstances be liable for any incidental, consequential, special,...
  • Page 3 GRIDSCAN® 5000 Hydrogen Monitor Operation Manual Limitation of Warranty: THE ABOVE IS A LIMITED WARRANTY AS IT IS THE ONLY WARRANTY MADE BY H2SCAN. H2SCAN MAKES NO OTHER WARRANTY EXPRESS OR IMPLIED AND EXPRESSLY EXCLUDES ALL WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. YOUR SOLE REMEDY HEREUNDER IS REPAIR OR REPLACEMENT OF THE PRODUCT OR A CREDIT FOR THE PURCHASE PRICE FOR SUCH PRODUCT, THE PARTICULAR REMEDY TO BE DETERMINED BY H2SCAN ON A CASE-BY-CASE BASIS.
  • Page 4: Table Of Contents

    GRIDSCAN® 5000 Hydrogen Monitor Operation Manual 1. INTRODUCTION ...................5 2. FEATURES ....................5 2.1 SENSOR ..............................5 2.2 MECHANICAL ............................5 2.3 PHYSICAL BARRIER ..........................6 2.4 ELECTRICAL FEATURES ........................6 3. SPECIFICATIONS ..................6 3.1 TEMPERATURE SENSOR SPECIFICATIONS..................7 3.2 CERTIFICATIONS ..........................7 4.
  • Page 5: Introduction

    Operation Manual 1. INTRODUCTION The GRIDSCAN 5000 Hydrogen Monitor is designed to detect and measure hydrogen as a component of transformer oil. The hydrogen-specific, solid-state sensing element is designed for ease of use and interface flexibility. The GRIDSCAN 5000 is an online hydrogen monitoring sensor for various classes of transformers and other oil- filled devices.
  • Page 6: Physical Barrier

    Figure 1: GRIDSCAN 5000 Dimensions 2.3 PHYSICAL BARRIER A physical barrier between the hydrogen sensor and remainder of the GRIDSCAN 5000 assembly includes a hermetic glass-to-metal feedthrough for electrical connections and gaskets to complete the gas-tight seal. 2.4 ELECTRICAL FEATURES The GRIDSCAN 5000 Hydrogen Monitor has a single four-pin M12 connector for power and communications.
  • Page 7: Temperature Sensor Specifications

    Power Consumption 3.1 TEMPERATURE SENSOR SPECIFICATIONS The temperature sensor incorporated in the GRIDSCAN 5000 is a resistive temperature device (RTD). Accuracy (in oil @20 °C) = + 3 °C Repeatability (in oil over an oil temperature range of -40–+105 °C) = <1 °C 3.2 CERTIFICATIONS...
  • Page 8: Electrical Interface

    • EN 61326-1 • FM 6520 [in oil version only] 4. ELECTRICAL INTERFACE All electrical connections to the GRIDSCAN 5000 Hydrogen Monitor are supplied through a single four-pin M12 connector. 4.1 CONNECTOR The key (notch) location and pin numbers are shown in Table 3.
  • Page 9: Cable

    The GRIDSCAN 5000 does not include bias resistors for the Data lines which may need to be added at the SCADA end of the cable. A 120 ohm termination resistor, between Data+ and Data- is installed in the GRIDSCAN 5000.
  • Page 10: Mechanical Connection

    • Keep the red protective cap in place until the time of installation. • Place a wrench on the metal housing closest to the threaded end when tightening. The GRIDSCAN 5000 is designed to handle torque throughout the whole sensor assembly enclosure.
  • Page 11 • When installed in oil, provide a method to bleed all air from pipe fittings between sensor and oil tank. • Do not install monitor in turbulent oil flow. See Figure 4 for mounting locations. Figure 4: Typical Locations for GRIDSCAN 5000 Installation 90000177 R8 ECO 24-184...
  • Page 12: Bleeding Air From The Installation

    5.2.1 Bleeding Air from the Installation Once the GRIDSCAN 5000 has been installed onto the desired location, any air trapped in the assembly must be removed. The following steps are general in nature and will depend on the specific hardware being used.
  • Page 13: Optional Accessories

    The grounding lug provides a secure earth ground connection to GRIDSCAN 5000 independent of the plumbing used to make an oil (or headspace) connection. 5.4.2 Conduit Adapter The conduit adapter provides a method of installing the GRIDSCAN 5000 cable in conduit from the control panel to the sensor. 5.4.3 Analog Output Adapter The analog output adapter converts the digital Modbus signal from the GRIDSCAN 5000 to a 4–20mA analog...
  • Page 14: Monitoring

    If the sensor element is damaged and inoperable, the GRIDSCAN 5000 will shut down the measurement system and continue responding to Modbus requests for error reporting. This error will be reported via register 111 bit 12 and details specified in registers 112,113.
  • Page 15 Zip file tool. 2. Connect the GRIDSCAN 5000 to your PC using a USB to RS-485 adapter to establish the connection 3. Right-click on Batch file (.bat) and select Edit. 4. Locate the port information in Table 4, then update the following settings:...
  • Page 16 GRIDSCAN® 5000 Hydrogen Monitor Operation Manual 6. The upgrade is complete when the command window displays a “Success” message. Figure 8: Download Complete 7. To complete the process, power cycle the GRIDSCAN 5000. 90000177 R8 ECO 24-184...

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