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Operating Instructions
Compact linear axis GKS
D
PCA 1, 2, 3
PCA 0, 4, 5
Subsidiary
Subsidiary
MÄDLER GmbH
MÄDLER GmbH
Brookstieg 16
Bublitzer Str. 21
D-22145 Stapelfeld
D-40599 Düsseldorf
Tel. +49 40-60 04 75 10
Tel. +49 211-97 47 10
hamburg@maedler.de
duesseldorf@maedler.de
www.maedler.de
www.maedler.de
Date 10/22/2024
Current on the internet at
Power transmission for your success
D
D
PCA 6, 7, 8, 9
Headquarter
MÄDLER GmbH
Tränkestr. 6-8
D-70597 Stuttgart
Tel. +49 711-7 20 95 0
stuttgart@maedler.de
www.maedler.de
www.maedler.de
D
®
A
MÄDLER
MÄDLER
Österreich GmbH
NORM-ANTRIEB AG
Schottenfeldgasse 14/3
Haldenstr. 14
A-1070 Wien
CH-8245 Feuerthalen
Tel. +43 1398 1398-00
Tel. +41 52 647 40 40
info@maedler.at
info@maedler.ch
www.maedler.at
www.maedler.ch
www.maedler.at
A
CH
CH
www.maedler.ch
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Related Manuals for MÄDLER GKS3060
Summary of Contents for MÄDLER GKS3060
- Page 1 ® Power transmission for your success Operating Instructions Compact linear axis GKS PCA 1, 2, 3 PCA 0, 4, 5 PCA 6, 7, 8, 9 Subsidiary Subsidiary Headquarter MÄDLER MÄDLER MÄDLER GmbH MÄDLER GmbH MÄDLER GmbH Österreich GmbH NORM-ANTRIEB AG Brookstieg 16 Bublitzer Str.
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Page 2: Table Of Contents
CONTENTS General information..............................4 Contents of the assembly instructions......................5 Requirements ...............................5 Version management ............................6 Presentation of safety instructions........................6 1.4.1 Presentation of safety instructions used....................6 1.4.2 Symbols used..............................8 Manufacturer information ............................9 Notes to the manufacturer on product monitoring ..................9 Copyright................................9 Safety instructions..............................10 Use of the linear table ............................10 Personnel ................................11 Personal protective equipment ........................11... - Page 3 6.5.2 Parts list protective cover ........................24 Mounting the motors ............................24 Mounting the linear unit ............................26 Commissioning ..............................27 Maintenance ...............................27 6.9.1 Lubrication..............................27 6.9.2 Cleaning ..............................27 6.10 Dismantling ..............................28 Waste disposal .................................28 Declaration of incorporation and standards used ....................29 Current on the internet at www.maedler.de Page 3 from 29 Date 22/10/2024...
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Page 4: General Information
GENERAL INFORMATION In this manual you will find all the important information about the installation, commissioning and servicing of your table unit. You will also find detailed information, important instructions for your safety and troubleshooting help if problems occur. The positioning unit has been manufactured in accordance with the currently applicable standards and directives. -
Page 5: Contents Of The Assembly Instructions
Contents of the assembly instructions This introduction serves as a basis for the installation of linear axes of type GKS as a machine element and is intended for developers, planners and operators and/or persons who carry out one of the following activities: Transport Assembly Attachment or addition of mechanical or electrical components... -
Page 6: Version Management
Version management Version date Hint October 2024 Presentation of safety instructions Safety instructions are visually highlighted and labelled with a signal word and/or a hazard symbol. 1.4.1 Display of safety instructions used Please read the safety precautions carefully to ensure the starting process and observe the precautions listed and described below to prevent the device from being damaged or personnel from being injured. - Page 7 DANGER Immediate danger! Failure to observe this safety instruction can result in serious injury or death. Warning Potentially dangerous situation! Failure to observe this safety instruction can result in serious injury or death. Caution Potentially dangerous situation! Failure to observe this safety instruction may result in injury. Attention Failure to observe this safety instruction may result in damage to the product or the environment.
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Page 8: Symbols Used
1.4.2 Symbols used 1.4.2.1 Warning signs General warning! Warning of hot surfaces! Warning of crushing hazard! Warning of suspended loads! Warning against counter-rotating Warning of electrical wheels and pulling in hair or voltage! clothing! Environmentally hazardous Do not touch! substance! 1.4.2.2 Command sign Disconnect before... -
Page 9: Manufacturer Information
Manufacturer information Manufacturer: MÄDLER GmbH Tränkestr. 6-8 D-70597 Stuttgart Phone: + 49 711 720 95-0 Fax: + 49 711 720 95-33 E-mail: info@maedler.de Notes to the manufacturer on product observation Please inform MÄDLER GmbH about: Accidents Sources of danger Errors or omissions in these assembly instructions in connection with this product Copyright These assembly instructions are protected by copyright. -
Page 10: Safety Instructions
Safety instructions Warning The following safety instructions apply to personnel working on the linear axes. Failure to observe the following instructions may result in danger. Our units have been designed and manufactured in accordance with current technical standards. It is not permitted to make changes without prior consultation with our technical support. -
Page 11: Personnel
Personnel Operation, cleaning, maintenance, transport, assembly and disassembly may only be carried out by trained personnel. Repair work that goes beyond the scope of these assembly instructions may only be carried out by trained MÄDLER GmbH personnel. Personal protective equipment Safety shoes must be worn for all work on or with the linear axis Warning symbols on the linear axes Warning of crushing hazard! -
Page 12: General Warnings
The following environments are not permitted: The linear tables supplied are not intended for use in the following application environments: Vacuum chamber Clean room Environment with radiation Aerospace Storage: They must be stored in the transport packaging in a clean, frost-free, dry and corrosion-free environment. Safety measures and occupational health and safety: PPE (personal protective equipment) and accident prevention regulations must be observed. - Page 13 Warning Danger from falling parts Before setting up and using, please ensure that there is sufficient working space to prevent the possibility of the product falling and rolling, thus preventing damage to the product or injury. Warning Danger from electric shock For safe installation and operation, please observe the electrical safety instructions.
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Page 14: Notes On Unpacking The Product, Transport And Installation Location
INSTRUCTIONS FOR UNPACKING THE PRODUCT, TRANSPORT AND INSTALLATION SITE Visual inspection of the packaging Before unpacking, please check the packaging for damage that may have been caused by improper packaging or transport. If external damage or loose screws or components are visible, please take a photo as proof and inform us immediately. -
Page 15: Warranty Information
WARRANTY INFORMATION Our linear axes have been thoroughly tested and inspected and have left our workshop without any safety- related faults. MÄDLER GmbH linear axes are guaranteed for a period of 1 year from the date of delivery, naturally to be free from material defects and to fulfil all the specifications that characterise them. The warranty service is limited to the repair and readjustment of items, even if they are defective or do not comply with regulations. -
Page 16: Structure And Connection
STRUCTURE AND CONNECTION Description of the linear axis: This linear axis with ball screw drive is a mechanical system that enables linear movements. It consists of a ball screw that converts a rotary motion into a linear translational motion and a guide rail that directs the motion in one direction. -
Page 17: Assembly Of The Linear Axis With Accessories
Structure of the linear axis with accessories The structure of the linear axis consists of several key components. A protection cover shields the mechanism from dust and debris, while the actuator is responsible for the linear motion along the guide rail. The sensor system, which includes a sensor track and sensors, monitors both position and movement. - Page 18 The linear axis consists of key components including the main body, a ball screw for movement, and a rail that guides the block. The system is equipped with scrapers and grease nipples for smooth operation, and a motor mount for attaching the drive motor. Current on the internet at www.maedler.de Page 18 from 29 Date 10/22/2024...
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Page 19: Delivery Variants Of The Motor Unit
Delivery variants of the motor unit: Description Equipment Hint Figure 1 Without motor The motor is installed by the user. Figure 2 With stepper motor Pin assignment variant "B" Figure 3 With stepper motor and integrated controller Pin assignment variant "A" The installation and operating instructions for the controller used also apply Figure 4... -
Page 20: Limit Switch
Limit switch 6.4.1 Sensors / limit switches used In normal operation, two limit switches are sufficient; the third limit switch can be used as an optional reference point if this is required by the customer. Detailed information on the sensors and their configuration are available on request. -
Page 21: Mounting The Sensor Strip
6.4.3 Mounting the sensor strip Sensor angle Attention: Please note the different angle mounting for the versions with and without protective cover. Current on the internet at www.maedler.de Page 21 from 29 Date 10/22/2024... -
Page 22: Mounting And Connecting The Limit Switches
6.4.4 Mounting and connecting the limit switches The image schematically shows a linear axis with limit switches mounted along the rail to detect the carriage position. It illustrates how the switches are placed and connected to control the carriage movement. 6.4.4.1 Pin assignment Colour... -
Page 23: Aluminium Cover
Aluminium cover 6.5.1 Mounting aluminium cover Carrier p l a t e Spacer Dowel p i n Sensor angle l o n g Sensor angle s h o r t The image shows the linear axis with a detachable protection cover mounted over the actuator. The sensor rail set is delivered with a pre-installed adapter plate and additional accessories, allowing for easy integration and protection of the internal components from dust and debris. -
Page 24: Parts List Protective Cover
6.5.2 Parts list protective cover Contents Quantity Protective cover Pan head screw M3x8 DIN 7380-1 Spacer discs* 30x10x2 Support plate 2040/2650/3060 Cylinder head screw** M3x8/M4x8/M5x8 DIN 912 dowel pin** 2x10/4x10 *Not required for type GKS2040 **The size depends on the axle variant Mounting the motors The image shows a linear actuator system that can be driven by either a stepper motor or a servo motor. - Page 25 6.6.1 Accessories for motor mounting Motor flange Model number Article Item number Pcs. Motor flange GK20-G28 GK20-G28 M2.5x6 screw (motor) DIN 912 GK20-G28 (for NEMA 11 stepper motor) M2.5x14 screw (motor flange) DIN 912 Motor flange GK20-G42 GK20-G42 M3x8 screw (motor) DIN 912 GK20-G42 (for NEMA 17 stepper motor) M2.5x16 screw (motor flange) DIN 912...
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Page 26: Mounting The Linear Unit
Mounting the linear unit Attention Installation may only be carried out by specialised personnel. Note on the mounting surfaces Warning / product information! The flatness of the mounting surface must be >= 0.02 mm. Clean mounting surfaces before mounting. Failure to do so may result in damage to the appliance or functional impairments. Note on mounting Warning / product information! Only use suitable screws for mounting holes... -
Page 27: Commissioning
Commissioning Caution before commissioning It must be ensured that the loads are mounted in accordance with all specifications and that the moment load does not exceed the limit values. The system must be checked for free movement. Electrical connections must be checked. Maintenance 6.9.1 Lubrication... -
Page 28: 6.10 Dismantling
6.10 Dismantling DANGER Danger due to electrical voltage A qualified electrician must ensure that the appliance is de-energised. Before repair, disassembly or maintenance work, the system must always be disconnected from the power supply and secured against being switched on again. Warning Potentially dangerous situation! There is a risk of injury and/or crushing on moving components. -
Page 29: Declaration Of Incorporation And Standards Used
Declaration of incorporation and standards used In accordance with the EC Machinery Directive 2006/42/EC, Annex II 1. B for partly completed machinery, the manufacturer/distributor declares that MÄDLER GmbH, Tränkestr. 6-8, D-70597 Stuttgart of the incomplete machine Product Linear axis GKS TYPE GKS 2040 / 2650 / 3060 Year of construction: from 2024 to have applied and complied with the basic health and safety requirements in accordance with Annex 1 of the...
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