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INSTALLATION AND OPERATION MANUAL
UL 295 Ed. 2-2017 Standard For Commercial-Industrial Gas Burners
WARNING:
!
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly could result in serious injury,
death or property damage.
Be sure to read and understand the installation, operation and service
instructions in this manual.
Improper installation, adjustment, alteration, service or maintenance can
cause serious injury, death or property damage.
Do not store or use gasoline or other flammable vapors and liquids in the
vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
·
Do not try to light any appliance
·
Do not touch any electrical switch; do not use any phone in your building
·
Leave the building immediately
·
Immediately call your gas supplier from a phone remote from the
building. Follow the gas supplier's instructions.
·
If you cannot reach your gas supplier, call the fire department.
Installation must be performed by a qualified installer, service agency or gas
supplier
.
This manual must be kept with the gas burner for future reference.
Heatco Inc.
50 Heatco Court
Cartersville, GA 30120
GC-MAN-E-0
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Summary of Contents for heatco GENESIS COMPACT GC Series
- Page 1 If you cannot reach your gas supplier, call the fire department. Installation must be performed by a qualified installer, service agency or gas supplier This manual must be kept with the gas burner for future reference. Heatco Inc. 50 Heatco Court Cartersville, GA 30120 GC-MAN-E-0...
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Page 2: Table Of Contents
The information provided in this manual applies only to the gas burner, its installation in an appliance, operation, maintenance and service. Refer to the appliance manufacturer’s instructions for information related to all other components. Table of Contents Inspection on Arrival Model Number Identification Specifications and Capacity Ratings &... -
Page 3: Model Number Identification
Model Number Identification... -
Page 4: Specifications And Capacity Ratings & Electrical Ratings
Specifications and Ratings Maximum Input Minimum Input Minimum Input Maximum Inlet Minimum Inlet Burner Model (Btuh) Natural (Btuh) Propane (Btuh) Pressure Pressure GC 1 400,000 20,000 20,000 14 "W.C. 7 "W.C. GC 2 650,000 32,500 32,500 14 "W.C. 7 "W.C. Electrical Ratings Full Load Volts... -
Page 5: General Gas Burner Information
Each burner ratings label has the specific inlet gas supply pressure listed. Standard burners are shipped as natural gas or propane gas, as indicated on the burner rating label. Heatco GC burner models can operate on either gas with only a gas orifice and manifold pressure adjustment. Field gas conversions need to contact the manufacturer for orifices and labels that are to be applied on the burner showing that the burner has been converted to a different gas other than what is stated on the ratings label. -
Page 6: Burner Dimensions
Burner dimensions GC 1 GC 2... -
Page 7: Burner Mounting
Burner Mounting Mount the GC burner assembly to the intended appliance by using the supplied mounting flange and through bolt design. Depending on the GC burner model, the mounting flange size and callouts will change. Below are figures showing the factory standard GC 1 & 2 burner mounting flange sizes: GC 1 GC 2... -
Page 8: Gas Supply, Piping, Connections
Gas Supply, Piping, Connections All Heatco GC burner models come with specifically designed gas trains. It is up to the equipment manufacturer and/or the end user to communicate all gas train requirements at the time of order. These requirements can be but are not limited to gas type, gas supply pressure, gas supply pipe size, gas train standard, installation location, environmental conditions, electrical supply, and local jurisdictions. -
Page 9: Wiring
Wiring Heatco GC burner models are pre-wired based on job specifications at the factory. Refer to the wiring diagram shipped with the burner. Electrical hook-ups and installations must be made in accordance with the National Electrical Code, applicable local codes, or any other requirements by an authority having jurisdiction. -
Page 10: Electrical Supply
Questions on combustion air duct systems must be directed back the appliance manufacturer who installed the Heatco GC burner. The volume of air supplied for each GC burner program for maximum firing rate can be found in the table within the specifications and ratings section. -
Page 11: Burner Safeties
Operation and Procedures The Heatco GC Burner series utilizes a direct spark and safety control (no pilot). Coupled with a Maxitrol SC40 and Control Resources Cirrus 2 motor speed controller, the burner control will vary the gas and the air throughout the operating and modulation range. -
Page 12: Initial Start-Up
Initial Start -Up 1. Refer to Appliance Manufacturer’s Installation and Operation Manual provided. Follow recommended start- up and adjustment procedures. WARNING ! The power burner provided with this gas burner requires a Factory Qualified Burner Technician for initial start-up. A flue gas analyzer must be used when making adjustments to insure proper combustion. -
Page 13: Sequence Of Operations
Sequence of Operations 1. Turn thermostat or temperature controller to its lowest setting. 2. Turn off gas supply at the inlet gas manual shut-off valve. 3. Turn off power to the unit at the disconnect switch. 4. Remove access panel or open access door to unit vestibule housing the burner. 5. -
Page 14: Troubleshooting
IT IS NOT UNCOMMON FOR NEW INSTALLATIONS TO TAKE SEVERAL LIGHT OFF TRIALS DUE TO AIR BEING IN THE GAS PIPING. PURGING AIR FROM THE LINES MAY NEED TO BE DONE. 14. Once the ignition sequence is verified, the SSC40 will go into a warm up period of 20 seconds. The CC6+ will have a steady-on green light. -
Page 15: Annual Inspection And Maintenance
Technical Support can be reached during normal business hours excluding nation (US) holidays in between the operating hours of 8:00am EST – 5:00pm EST. Contact info can be found below: Service: service@heatco.com 770-529-2000 Annual Inspection and Maintenance Annual maintenance of the burner is recommended to ensure trouble free operation. -
Page 16: Warranty And Replacement Parts
Heatco will repair or provide, at its option, any components which, it finds to be defective, provided that the unit has been operated within its listed capacity, installed in accordance with the furnished instructions, and had an initial startup evaluation performed by a qualified combustion technician.
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