Cold Jet AERO2 PCS ULTRA Integration Manual

Industrial automation ethernet/ip integration
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Industrial Automation
Ethernet/IP Integration
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Summary of Contents for Cold Jet AERO2 PCS ULTRA

  • Page 1 Industrial Automation Ethernet/IP Integration...
  • Page 2 Cold Jet and the client and remains the exclusive property of Cold Jet. If you find any problems in the documentation, please report them to us in writing. Cold Jet does not warrant that this document is error-free.
  • Page 3: Table Of Contents

    Contents Introduction ....................................4 Hardware Kit ....................................4 Included Accessories ................................4 Machine Software/Firmware Requirements .......................... 5 Assembly Drawing (2K0552) ..............................6 Electrical Schematic (6G0786) .............................. 7 Ethernet/IP IP Configuration ..............................8 Aero2 Ethernet/IP Input/Output Mapping..........................9 PCS ULTRA Machine - I/O List ............................ 9 PLT ULTRA Machine - I/O List ..........................
  • Page 4: Introduction

     Connector module is push in with lock style with voltage rating of 250V and current rating of 10A. For best results, Cold Jet recommends using class 5 fine stranded wire, 22AWG, with the strip length of 10mm. Conductor size, however, can be in 16AWG- 24AWG range.
  • Page 5: Machine Software/Firmware Requirements

     Shielded Cat5e cable to be crimped by customer. Machine Software/Firmware Requirements Custom firmware and software to be installed by Cold Jet technicians once the hardware kit is installed.  Firmware to be installed and configured to support automation integration.
  • Page 6: Assembly Drawing (2K0552)

    Industrial Automation Technical Schematics Assembly Drawing (2K0552)
  • Page 7: Electrical Schematic (6G0786)

    Industrial Automation Electrical Schematic (6G0786)
  • Page 8: Ethernet/Ip Ip Configuration

    Industrial Automation Ethernet/IP IP Configuration Device Name aero2ethernetip Management IP 192.168.0.150 Subnet mask 255.255.255.0 Gateway 0. 0. 0. 0...
  • Page 9: Aero2 Ethernet/Ip Input/Output Mapping

    Industrial Automation Aero Ethernet/IP Input/Output Mapping a) PCS ULTRA Machine - I/O List Data Data Default Continuous Item Parameter Name Size Description Type Value Polling Range Unit Increment (bytes) The blaster's screen will be locked once the handshake is established. This way the O:01 External Control Word...
  • Page 10: B) Plt Ultra Machine - I/O List

    Industrial Automation b) PLT ULTRA Machine - I/O List Data Data Default Continuous Item Parameter Name Size Description Type Value Polling Range Unit Increment (bytes) The blaster's screen will be locked once the handshake is established. This way the blaster is O:01 External Control Word...
  • Page 11: Bit Definitions

    Industrial Automation c) Bit Definitions Enumerated Value Register Description Notes (hex) External Control Automation Handshake off 0x00 Turn off Automation Handshake Automation Handshake on 0x01 Request Automation Handshake Operating 0x00 Go to idle Control Air Only 0x01 Go to Air Only mode and blast air Blast 0x02 Go to Blast mode and blast air and ice...
  • Page 12: D) Error Register Bit Definitions

    Industrial Automation d) Error Register Bit Definitions Requires power Error Blast Register Description reset to Description Number state continue *Calibration Errors (C) Max retries exceeded Disallowed Couldn't hit expected range, even after XX retries Open setup Disallowed Prep to open Open start Disallowed Turning motors on...
  • Page 13 Industrial Automation Requires power Error Blast Register Description reset to Description Number state continue Motor Errors (M) Motor Comm Failure Disallowed Can't reach a motor x = Motor Number For each Motor Thermal Shutdown Disallowed Motor hit the thermal limit and is not allowed to be used motor until it cools down Motor Hall Missing...
  • Page 14: Customer's Reference Plc Logic Flow Chart

    Industrial Automation Customer’s Reference PLC Logic Flow Chart Necessary Necessary...
  • Page 15: Automation Integration Setting Screens

    Industrial Automation Automation Integration Setting Screens Select the integration icon from the home screen to get access to the automation integration’s setting screen below.  Baud Rate [Baud]: must be set to 57600 by default.  Unit ID [UID]: must be set to 1 by default. Automation Integration's Setting Screen The status icon appears on the home screen when the machine is in automation mode...
  • Page 16: Contact Information

    Phone: +45 7656 1500 Fax: +49 6551 9606-26 Fax: +45 7656 1509 Customer Service: +49 65519606-14 Poland - Cold Jet Sp. z o.o. Mexico - Cold Jet Latinoamérica S. de R.L. de C.V. Phone: +48 798 33 88 00 Phone: +52 (81) 1097-0445...

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