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Troubleshooting
Related Manuals for HBOWA NEW ENERGY XPI-100kW215kWh
Summary of Contents for HBOWA NEW ENERGY XPI-100kW215kWh
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Page 2: Table Of Contents
ONTENTS 1 Overview ................................5 1.1 Applicable Models ...........................5 1.2 Target Group ............................5 1.3 Technical Terms ............................6 2 Safety notes ................................. 7 2.1 Flags .................................7 2.2 Important safety notes ..........................7 3 Product Introduction ............................10 3.1 System Introduction ..........................10 3.2 Appearance of the Cabinet ........................ - Page 3 6.3.11 Installation Checklist ....................... 38 7 Operation and commissioning .......................... 39 7.1 Check before running ..........................39 7.1.1 Checking Cable Connections .....................39 7.1.2 Check the electrical compartment ..................... 39 7.1.3 Check the battery/grid side voltage ................... 40 7.2 System Power-on ...........................41 7.3 Cloud Platform interface ........................
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Page 4: Overview
1 Overview 1.1 Applicable Models This document applies to the following equipment models; • XPI-100kW215kWh This section describes the product model definition in this user manual, as shown in Figure 1-1: XPI-100kW215kWh Battery capacity: 215kWh PCS power: 100kVA Xupu integrated Cabinet product Figure 1.1 Product model definition... -
Page 5: Technical Terms
1.3 Technical Terms Names Definition Static transfer switch Direct current BESS Battery energy storage system Energy storage system Energy management System Battery management system Bidirectional energy storage converters Single line chart Battery health status, expressed as a percentage Thyristor rectifier Depth of discharge, expressed as a percentage Discharge cutoff Remaining power, expressed as a percentage... -
Page 6: Safety Notes
Otherwise, personal safety may be endangered and the device may fail. The resulting damage to the equipment is not covered by the warranty. The XPI-100kW215kWh Energy Storage integrated Cabinet cannot be used in... - Page 7 This manual contains important instructions for the XPI-100kW215kWh series models, which should be followed when installing and maintaining the energy storage Converged Cabinet. Danger Any touching of copper bars, contacts, terminals inside the device that are connected to the power grid circuit can result in burning or fatal electric shock! Do not touch any terminals and wires connected to the grid circuit.
- Page 8 Attention All internal maintenance and maintenance of the equipment should be carried out by trained personnel. Internal components that need to be opened using tools should not be maintained by the user. Read this user manual before operating.
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Page 9: Product Introduction
3 Product Introduction 3.1 System Introduction XPI-100kW215kWh Energy storage integrated cabinet is an energy storage integrated cabinet system that includes ACDC bidirectional energy storage converter module, STS, DCDC, battery system, EMS, fire protection system, air conditioning system, auxiliary power supply and so on. -
Page 10: Overall Dimensions And Weight
When the temperature is too high or smoke appears, there will be sound and light Sound and light alarm prompts 3.3 Overall dimensions and weight The dimensions of the XPI-100kW215kWh energy storage integratedcabinet are shown in Figure 3.2. The net weight is about 3t. The specific weight is subject to the actual nominal scale. -
Page 11: System Schematic Diagram
Figure 3.2 Dimensions of the integrated cabinet(PV,Diesel, Energy storage) 3.4 System schematic diagram The XPI-100kW215kWh energy storage integrated cabinet contains PCS, STS, DCDC, battery pack, EMS and auxiliary power distribution unit. -
Page 12: Heat Dissipation Design
FIG. 3.3 Topology diagram of the system(PV,Diesel,ES) 3.5 Heat dissipation Design The integrated cabinet is an IP54 outdoor machine, with the overall structure design of forward air and rear air. Outdoor air enters through the front intake window of the integrated energy storage machine, and hot air exits through the exhaust vents on the side. -
Page 13: Technical Specifications
Forward Rear wind Exhaust Air Figure 3.4 Ventilation design of the Converged Cabinet 4 Technical Specifications Technical Specifications Sheet Model number XPI-100kW215kWh Ac parameters Rated AC power 100kVA Wiring method Three phase three wire Ac overload capability 100kVA Allowed grid voltage... -
Page 14: Storage, Handle, And Transportation
Maximum input voltage 600V MPPT voltage range 250~600V Maximum efficiency ≥99.5% MPPT quantity 2 way System parameters Noise < 70dB Level of protection IP54 Allowable ambient temperature - 20 ~ 60 ℃ Cooling method Air cooling Relative humidity allowed 0 to 95% (no condensation) Cabinet dimensions (W x H x D) 1539*2306*1500mm Allowable elevation... - Page 15 An upward label indicates the way to move or place the Converged storage cabinet. Do not place the cabinet upside down, sideways, or tilted. Place the labels lightly. Avoid violent friction or collision during transportation or placement. Avoid rain or moisture during transportation or storage of the labels. Attention Because the center of gravity is not the mechanical center of the integrated cabinet, you must always pay attention to the center of gravity mark on the packing box during transportation.
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Page 16: Moving
Converged cabinet with the outer package. Ventilation and moisture must be ensured during storage to prevent stagnant water. The storage temperature must range from -40 ° C to +60 ° C, and the relative humidity must range from 0 to 100%. There is no condensation. ... - Page 17 distance, you are advised to use a forklift to move the entire cabinet. Pay attention to the positions of the center of gravity and lifting labels on the packing box and ensure that the transport vehicle has sufficient carrying capacity. Do not lift the converged energy storage cabinet.
- Page 18 > 1.7 m Figure 5-1 Schematic of a forklift truck 2) Pallet truck move The use of pallet car to move the energy storage integrated cabinet is only suitable for the transport line is relatively stable. During transportation, the center of gravity of the Converged energy storage cabinet should be placed between the two forks of the forklift truck and pre-insert to ensure that the converged energy storage cabinet will not tilt after lifting.
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Page 19: Unpack And Checkout
Figure 5-2 Schematic diagram of the pallet car Attention Before moving a pallet truck or pallet truck, remove the baffle plate at the bottom of the converged Cabinet. Otherwise, the baffle plate may be damaged. Attention No matter what method you choose to move the Converged cabinet, ensure that: Must always pay attention to its center of gravity position. -
Page 20: Inspection
Table 5-2 lists the packing list of the Converged Cabinet. Table 5-2 Packing list Serial Name Quantity Number XPI-100kW215kWh outdoor integrated cabinet (including cabinet door 1 se key and related accessories) XPI-100kW215kWh Series User manual 1 cop Equipment wiring diagram... - Page 21 Product certificate 1 copy Inspection report 1 copy Warranty Card 1 copy Attention Only the energy storage integrated cabinet can be installed and debuged.The inspection process, once found any problem, please contact the carrier or Xupu Electric in time.
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Page 22: Equipment Installation
6.1 Installation Requirements 6.1.1 Basic Requirements The protection level of XPI-100kW215kWh outdoor integrated cabinet is IP54. It can be installed outdoor, but it cannot be placed in a high humidity environment for a long time. Due to the noise generated during operation, the energy storage inverter should be installed away from residential areas, and the installation position should not contain corrosive and combustible gases. -
Page 23: Outdoor Requirements
due to direct sunlight, resulting in derating operation of the machine. 6.1.2 Outdoor requirements The converter can operate within the environmental temperature of -40℃~60℃; When the ring temperature is higher than 45℃, the machine will derate operation, when the ring temperature is lower than -20℃ cold start, it needs to heat the engine before high-power operation. -
Page 24: Space Requirements
25mm locating waist holes. You are advised to use M12 x 50 bolts to secure the converter base to the foundation. Figure 6-1 Bottom view of the XPI-100kW215kWh Converged cabinet 6.1.4 Space Requirement As shown in Figure 6-2, when installing the converged cabinet, keep enough space between the wall and other devices to meet the requirements of the narrowest maintenance aisle, evacuation route, and ventilation. -
Page 25: Ventilation Requirements
11mm, which is realized through the foot pads Figure 6-2 Space requirements for an XPI-100kW215kWh optical converged cabinet 6.1.5 Ventilation requirement Converter operation will produce a lot of heat, the temperature is too high... -
Page 26: Onsite Installation
installation environment must meet the following requirements: 1) Do not install the Converged cabinet in an environment with poor ventilation and low air flow. 2) The air inlet should have sufficient supply of fresh air. 3) The air quality must be guaranteed. If the content of suspended matter such as wind sand and dust in the air is too large, the air purity can be improved by installing filters at the air supply grid. -
Page 27: Securing The Converged Cabinet
or rigid supports should be installed on the foundation to raise the installation surface, and cables should be laid in the overhead areas. If a cable trench is preset, anchor screws or channel steel can be used to fix the cable trench. If steel supports are used, devices can be directly installed and fixed on the supports. -
Page 28: Electrical Connections
1) Transport the Converged cabinet to the installation position using appropriate tools, and align the tools with the installation holes. 2) Secure the Converged cabinet to the channel steel or foundation through the waist holes in the base using M16*35 bolts. 3) Install a baffle plate for the base to secure the Converged cabinet. -
Page 29: Installing Tools
Warning All electrical connections must meet the electrical connection standards of the country/region where the project is located. The energy storage converter can be connected to DC only after it has been approved by the local power supply company and installed by professional technicians. Warning Only professional electricians or personnel with professional qualifications can make electrical connection to this product. -
Page 30: Wiring Parts
Screwdriver Wire strippers Terminal press Heat gun (or heat outlet fan) Multi meter 6.3.3 Wiring parts Parts such as screws used to connect power cables to the Converged cabinet have been delivered in unified bags. Strictly follow the screw fastening rules to connect cables. -
Page 31: Cable Requirements
bottom-outlet cable design. Cable inlet holes are reserved for users at the bottom of the converter, and external cables are connected from the bottom of the machine. To prevent foreign matter from entering or leaving the machine during transportation, the device to be delivered is provided with an inlet hole baffle. Remove the inlet hole baffle before connecting cables. -
Page 32: Cable Connection Precautions
Ground wire A grounding copper conductor of at least 35mm is recommended M6*20 Attention Do not overload the cable, and the current distributed on the 1mm² cable must not exceed 3A. 6.3.6 Cable connection Precautions Attention Before performing all electrical wiring, check the insulation and integrity of all connected cables. Do not use cables that have poor insulation performance, are partially exposed, or are otherwise damaged. -
Page 33: Ac Test Cable Connections
The input and output wiring terminals of the Converged Cabinet are located on the right side of the cabinet, and the communication ports are located on the top of the module. Figure shows the wiring terminal layout. Connect cables according to the labels. - Page 34 Attention Incorrect AC cables may cause the Converged Cabinet to fail to work or even be damaged. Before connecting cables, ensure that the power distribution circuit breaker on the power grid side is off and the AC and DC isolation switches are off. If the N wire is tapped on the side of the isolation transformer, the N wire is suspended and must be insulated.
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Page 35: Connecting Ground Cables
Tighten waterproof terminals of communication cables, and plug unused waterproof terminals with appropriate plugs to meet the requirements of waterproof and dust-proof. 6.3.10 Communication ports The XPI-100kW215kWh cabinet has an EMS external communication port, which is located behind the battery compartment. - Page 36 Back Network cable Figure 6-9 External communication ports and their locations...
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Page 37: Installation Checklist
6.3.11 Installation Checklist After the converged storage cabinet is fully installed, arrange at least two personnel to check the installation according to the items listed in Table 6-3. Make records during the check. If any item does not meet the requirements, rectify it immediately. -
Page 38: Operation And Commissioning
7 Operation and commissioning 7.1 Check before running Before the first operation or after the completion of maintenance and overhaul, the installation of the equipment should be thoroughly checked again. Warning All operations during operation must be carried out by professional electrical personnel, and no individual shall operate without authorization. -
Page 39: Check The Battery/Grid Side Voltage
Figure 7-1 Position diagram of the isolation switch 7.1.3 Check the battery/grid side voltage Measure whether the open circuit voltage of each storage battery meets the requirements and record it accurately. Make sure the positive and negative polarity is correct. ... -
Page 40: System Power-On
Accurately measure the voltage of the three groups of lines on the AC power grid side. The measured value should not exceed the allowable voltage range of the power grid on the AC side of the energy storage converter, and the three-phase balance should be achieved. ... -
Page 41: Cloud Platform Interface
7.3 Cloud Platform interface 7.3.1 Preparing for Login Work Environment The working environment of the Web user interface should meet the following requirements: Browser: IE 9/10/11, Firefox or chrome. Minimum resolution: 1024x768 Set IP address Correctly set the IP addresses, subnet masks, and gateways of the EMS, computers, and other connected network devices. -
Page 42: System Tools Interface
The cloud platform provides multiple login passwords. Username Permissions Clients Can only view Web interface, read data Maintenance Engineers Customer Permissions + Modifiable amount of Settings 7.3.3 System Tools interface After login, the home page will enter the energy storage Overview -- home page by default Figure 7.3.3 APP version This page displays the overview data, device topology, cumulative charge... -
Page 43: Device List
Figure 7.3.4 Computer cloud platform 7.3.4 Device list icon Name Energy Storage converter Batteries Load Power grid 7.3.5 Real-time Information related screen Click Data Monitor -- Data Display to enter the data display page. On this page, you can view the remote communication and telemetry of all devices... -
Page 44: Data Statistics Interface
Real-time values of points and historical data. Select a device, such as PCS. Click Query to see the real-time values of all telemetry and telemetry points under the changed device, as well as the update time. Select a point you want to view and click the View History button. The default query is for the last 24 hours of the curve, which can be customized when Interval view 7.3.6 Data Statistics Interface... -
Page 45: Energy Management Interface
be exported in excel format monthly. Including PCS related data, such as active power, reactive power, apparent power, power factor, charge and discharge, etc. BMS related data, such as SOC, voltage, current, rechargeable amount, discharge capacity, state, etc. PV related data, such as power, active power, reactive power, absorbed power, discharge power, benefit and other instrument related data. - Page 46 download and installation box, you need to manually download.net library; If other error boxes pop up and cannot run, please contact the manufacturer. 2, the computer IP configuration requirements Insert the network cable into the COM1 port and connect it to the computer. Set the IP address of the computer to 192.168.4.40 according to the sequence below.
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Page 47: Troubleshooting
Dropdown boxes or blue numbers are both writable parameters. If you want to write parameters to the device, be sure to click the enter key on the keyboard and confirm before it will take effect. Note: In remote mode, other parameter settings on this page are invalid and must be in local mode Figure 7.4.2 Example of web page background operation interface 8 Troubleshooting... -
Page 48: Common Fault Description
corresponding device and the corresponding month > "Package excel" When the download is complete, you can save the record file in the browser. 8.3 common fault description The following table shows faults caused by incorrect parameter Settings. The user can reset the parameters according to the instructions in the appendix, and the fault can then be resolved automatically. -
Page 49: Troubleshooting In Detail
protection set value A.C. The current grid frequency is below the under frequency Grid under frequency protection setting A.C. The current DC voltage of the device is higher than the upper DC Dc input over voltage voltage limit The DC input under A.C. -
Page 50: Maintenance Plans And Spare Parts
Attention Avoid product damage caused by dust intrusion and moisture penetration The intrusion of dust or moisture can damage the product and affect its function. Perform maintenance only when the environment is dry and dust-free. Allow product maintenance only when the product is turned off. Reconnect the external power supply after installing the product. -
Page 51: Cleaning And Cleaning
Connections of communication cables; A fan; And access the fault information recorded by the monitor. 9.2.3 Cleaning and cleaning Dust and debris should be cleaned from the copper strips, terminals, and mesh of the equipment before it is put into operation. After the equipment is put into operation, dust in the equipment room should be cleaned regularly. - Page 52 Consumables and maintenance materials Consumables and maintenance materials are usually not included in the standard equipment list; Only professionals or persons with electrical qualifications should carry them out; Live maintenance work; View history; Read error messages and warnings; Check the fan; No live maintenance;...
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Page 53: Addendum
10 Addendum 10.1 Quality Assurance If the product fails during the warranty period, Shenzhen Xupu Electric Co., LTD. (hereinafter referred to as the company) will repair or replace the new product free of charge. EVIDENCE During the warranty period, the company requires customers to present the invoice and date of purchase of the product. -
Page 54: Contact
In order to continuously improve customer satisfaction, the company's products and user manuals are in continuous improvement and upgrading. If there is a difference between the user manual and the product in your hand, the version may be caused, please refer to the specific product. If you still have questions, please contact the company.
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