Shini SGB Series Manual
  1. Manuals
  2. Brands
  3. Shini Manuals
  4. Blender
  5. SGB Series
  6. Manual
Shini SGB Series Manual

Shini SGB Series Manual

Gravimetric blender
Hide thumbs Also See for SGB Series:
Table of Contents

Advertisement

Quick Links

Download this manual
SGB
series
Gravimetric Blender
Date: Nov, 2014
Version: Ver.B (English)

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the SGB Series and is the answer not in the manual?

Questions and answers

Related Manuals for Shini SGB Series

Summary of Contents for Shini SGB Series

  • Page 1 series Gravimetric Blender Date: Nov, 2014 Version: Ver.B (English)

  • Page 3: Table Of Contents

    Contents General Description ..................9 1.1 Coding Principle ................... 10 1.2 Feature....................10 1.3 Technical Specifications............... 12 1.3.1 Technical Specifications ............12 1.3.2 Specifications ................14 1.4 Safety Regulations ................17 1.4.1 Safety Rules for Touch Screen..........17 1.4.2 Safety Signs and Labels ............17 1.4.3 Transportation and Storage of the Machine.......
  • Page 4 2.3.1 SGB-40~600-4 Main Circuit............44 2.3.2 SGB-40~600-4 Electrical Components Layout ......51 2.3.3 SGB-40~600-4 Electrical Components List ....... 52 2.3.4 SGB-2000/3000-4 Electrical Circuit Diagram......54 2.3.5 SGB-2000/3000-4 Electrical Components Layout ..... 63 2.3.6 SGB-2000/3000-4 Electrical Components List ......64 2.4 Optional Accessories ................66 2.4.1 Floor Stand And Material Storage Tank Combination....
  • Page 5 4.9.4 Weighing Data View Interface ........... 81 4.9.5 Recipe Setting Interface ............83 4.9.6 Menu Selection Interface ............86 4.9.7 Parameter Setting Interface............87 4.9.8 Calibration Interface..............89 4.9.9 User Management Interface ............90 4.9.10 Manual Mode Interface .............. 91 4.9.11 Unit Parameter Setting Interface ..........
  • Page 6 6.8.1 About the Machine..............113 6.8.2 Check after Installation ............113 6.8.3 Daily Checking................. 113 6.8.4 Weekly Checking ..............113 6.8.5 Monthly Checking ..............113 Table Index Table 1-1：Specifications................... 14 Table 1-2：Specifications 1................15 Table 1-3：SVG Specifications ................16 Table 2-1：Parts List (SGB-200-4)..............27 Table 2-2：Parts List (SGB600-4) ..............
  • Page 7 Picture 2-4：SGB-600-4 Assembly Drawing ............29 Picture 2-5：SGB-2000-4 Assembly Drawing ............ 32 Picture 2-6：SGB-3000-8 Assembly Drawing ............ 36 Picture 2-7：Assembly of Floor Stand..............41 Picture 2-8：Pneumatic Discharge Valve Assembly Drawing ......43 Picture 2-9：SGB-40~600-4 Main Circuit 1 ............44 Picture 2-10：SGB-40~600-4 Main Circuit 2 ............45 Picture 2-11：SGB-40~600-4 Main Circuit 3 ............
  • Page 8 Picture 4-6：Feeding Monitoring ................ 75 Picture 4-7：Weighing and Mixing..............76 Picture 4-8：Administrator Log in ............... 77 Picture 4-9：System Initial Interface..............78 Picture 4-10：Feeding/Weighing Selecting Interface ......... 79 Picture 4-11：Weighing Monitoring Interface ............. 80 Picture 4-12：Weighing Data Display Interface 1..........81 Picture 4-13：Weighing Data Display Interface 2..........

  • Page 9: General Description

    Read this manual carefully before operation to prevent damage of the machine or personal injuries. SGB series gravimetric blender can be used in the fields of injection moulding machines, blow moulding machines and extrusion lines for proportionally precise mixing of several types of material. This series machines adopt Becca levy PLC controller and latest ingredients calculation methods.

  • Page 10: Coding Principle

    1.1 Coding Principle 1.2 Feature 1) Standard configuration ● The microscale metering accuracy is ±0.1% when all materials are blended through gravity. ● Auto calibration function which is performed every time after material weighting ensures best proportioning accuracy. ● Up to 100 recipes can be stored for future use. ●...
  • Page 11 Chapter 6, which contains service instructions intended for service engineers. Other chapters contain instructions for the daily operator. Any modifications of the machine must be approved by SHINI in order to avoid personal injury and damage to machine. We shall not be liable for any damage caused by unauthorized change of the machine.

  • Page 12: Technical Specifications

    1.3 Technical Specifications 1.3.1 Technical Specifications Picture 1-1：SGB-40 Technical Specifications Picture 1-2：SGB-200 Technical Specifications Picture 1-3：SGB-600 Technical Specifications 12(113)
  • Page 13 Picture 1-4：SGB-2000 Technical Specifications Picture 1-5：SGB-3000 Technical Specifications Picture 1-6：Magnetic Base 13(113)

  • Page 14: Specifications

    Picture 1-7：Floor Stand Assembly 1.3.2 Specifications Table 1-1：Specifications Model SGB-40 SGB-200 SGB-600 SGB-2000 SGB-3000 H(mm) 1110 1300 1445 2800 3375 W(mm) 1110 1695 D(mm) 1180 1695 Magnetic Base (mm) 220×220×243.5 250×250×213 280×280×250 ×160×6.5 ×200×6 ×220×6 (W×D×H×ФD1×R) Mobile Stand (mm) 713×50×654×600 880×50×724×800 885×60×814×800 1000×65×1060×1000...
  • Page 15 Table 1-2：Specifications 1 Mixing Motor Main Secondary Max. Batch Max. Output Power Model Ingredients metering metering valve valve (kg) (kW) (kg/hr) SGB-40- 0.09 SGB-200- 0.18 SGB-600- 0.55 SGB-1200- 0.37 1200 1200 SGB-2000- 1600 2000 2000 SGB-3000- 2500 3000 Note: 1) The above data is based on continuous running of even particles whose bulk densities are 0.8kg/L and diameters are 3~4mm.
  • Page 16 Table 1-3：SVG Specifications Hopper Vacuum Power Central hopper Transporting Suction Model （kW） capacity(L) generator receiver pipe(inch) pipe(inch) SGB-40 SVG-1HP 0.75 4×SHR-3U-ST SGB-200 SVG-2HP 4×SHR-6U-ST SVG-3.5HP 6×SHR-12U-ST SGB-600 SVG-3.5HP 4×SHR-12U-ST SVG-5HP 3.75 6×SHR-12U-ST SGB-1200 SVG-7.5HP 4×SHR-24U-ST SVG-7.5HP 4×SHR-24U-ST SGB-2000 SVG-10HP 6×SHR-36U-ST SVG-10HP-D 4×SHR-36U-ST SVG-10HP-D...

  • Page 17: Safety Regulations

    1.4 Safety Regulations Please abide by following safety regulations when to operate to prevent personal injuries and damage of the machine. 1.4.1 Safety Rules for Touch Screen 1) Do not use keen-edged object to replace hands to operate the touch screen, and prevent violent collision by outside force.

  • Page 18: Transportation And Storage Of The Machine

    1.4.3 Transportation and Storage of the Machine Transportation 1) SGB series gravimetric blender are packed in crates or plywood cases with wooden pallet at the bottom, suitable for quick positioning by fork lift. 2) Optional floor stand with castors can be used for ease of movement.

  • Page 19: Sources Of Danger

    6) Avoid vibration, magnetic disturbance at the operation area. Rejected parts disposal When the equipment has run out its life time and can not be used any more, unplug the power supply and dispose of it properly according to local code. Fire hazard In case of fire, Co dry powder fire extinguisher should be applied.
  • Page 20 Please refer to the following table for specific statement: Table 1-4：Sources of Danger Source of Danger Consequences Precaution Measure Fatal damage caused by 1) Only trained and qualified electric shock High-pressure professional technicians can electricity will generate operate ECU life-threatening current within 2) Please shut down the switch of human body and cause power supply before conduct...

  • Page 21: Safety Device

    1.4.5 Safety Device Safety device can guarantee your health and life. Don't operate this equipment if it is not equipped with valid safety device. Please refer to the following chart for the location of safety device. Picture 1-9：Safety Device Please refer to the following table for the specific statement Table 1-5：Safety Device Safety Device Safety Measure...

  • Page 22: Attentions For Operators And Maintenance Personnel

    1) Food of any category (the equipment does not satisfy the standard for food sanitation device). 2) Raw materials with high abrasiveness such as stone, sand, etc (it will accelerate the abrasion of equipment components). 3) Inflammable and explosive chemical raw materials such as sulfur and metal powder, etc (collision of measuring device might cause combustion or explosion).

  • Page 23: Exemption Clause

    Shini (including employees and agents). Shini is exempted from liability for any costs, fees, claims and losses caused by reasons below: 1. Any careless or man-made installations, operation and maintenances upon machines without referring to the Manual prior to machine using.

  • Page 24: Structure Characteristics And Working Principle

    Structure Characteristics and Working Principle 2.1 Main Function The SGB series Gravimetric Blender can be installed on extrusion lines, injection molding machines and blow molding machines etc. for precise mixing of several types of material. The machine is controlled by an advanced microprocessor with a digital display that is simple to calibrate.
  • Page 25 Until here, a complete operation circle has been finished. Picture 2-2：Vertical Cone-dosing Shini newly developed vertical cone-dosing metering valve ensures the accurate metering of granules. At present, the cone-dosing metering valve is applicable on the models with 200kg/hr throughput and above.

  • Page 26: Drawing And Parts List

    2.2 Drawing and Parts List 2.2.1 SGB-200-4 Assembly Drawing Remarks: Please refer to material List 2.2.2 for specific explanation of the Arabic numbers in parts drawing. Picture 2-3：SGB-200-4 Assembly Drawing 26(113)

  • Page 27: Sgb-200-4 Parts List

    Metering valve cylinder * YE31256010000 Body welding Metering valve cylinder Mixing tank cover mounting plate Metering valve welding Mixing tank cover Aluminum Shini Hanger plate YP30813100100 trademark 81×31 Hopper cover Aluminum handle 120L BW20012000040 Socket head cap screw Hopper welding YW61062000000 M6×20...
  • Page 28 Name Part No. Name Part No. Solenoid valve cabinet Touch panel YE80002400000 door Solenoid valve * Bolt YW69461600000 YE32051800100 MFH-5-4/8-B Touch panel cabinet Solenoid valve mounting supporting block plate gravimetric sensor * Sprue YE15000600000 LPS-6kg Touch panel cabinet Gravimetric hopper base plate supporting block washer Touch panel cabinet...

  • Page 29: Sgb-600-4 Assembly Drawing

    2.2.3 SGB-600-4 Assembly Drawing Remarks: Please refer to material List 2.2.4 for specific explanation of the Arabic numbers in parts drawing. Picture 2-4：SGB-600-4 Assembly Drawing 29(113)

  • Page 30: Sgb-600-4 Parts List

    2.2.4 SGB-600-4 Parts List Table 2-2：Parts List (SGB600-4) Name Part No. Name Part No. Metering valve cylinder Bolt M8×25 YW60082500200 mounting plate Main metering valve Gear motor YM50257100200 welding Discharge port of main Sight-glass packing YR40000600000 metering valve (six holes) Air pipe quick coupling Sensor protective YW80061800200...
  • Page 31 Mixer shaft connecting Air pipe quick coupling YW80061800100 APC6-1/8 Socket head cap screw Air pipe quick coupling YW61031500000 YW80041800000 M3×15 APL4-1/8 Aluminum Shini trademark 81×31 high YP30813100100 Solenoid valve* -5-1/8-B YE32051800100 stickiness Junction plate Mixing tank welding YW82180500000 PRS-1/8-5 Air pipe quick coupling Cable gland PG13.5...

  • Page 32: Sgb-2000-4 Assembly Drawing

    2.2.5 SGB-2000-4 Assembly Drawing Remarks: Please refer to material List 2.2.6 for specific explanation of the Arabic numbers in parts drawing. Picture 2-5：SGB-2000-4 Assembly Drawing 32(113)

  • Page 33: Sgb-2000-4 Parts List

    2.2.6 SGB-2000-4 Parts List Table 2-3：Parts List (SGB-2000-4) Name Part No. Name Part No. Clearance glass Air pipe quick coupling YW80801400000 supporting bars SPD8-1/4 Gravimetric hopper Aluminum handle (M6 孔) BW20012000040 welding Air pipe quick coupling Cylinder YW80061800200 YE31205000000 APL-6-1/8 DSNU-20-25-P-A Air pipe quick coupling Speed regulating...
  • Page 34 Name Part No. Name Part No. Star bolt 5/16 YW09051600100 Small hinge (right) YW06203400000 Storage tank welding Small hinge (left) YW06203400100 Gear motor Storage tank shut-off plate YM10512200000 RNYM05-1220-30 Storage tank base plate Material level sprue Shock eliminator YW03162000000 Sensor supporting plate (M16×20) Hex nut M16 YW64004600200...
  • Page 35 Name Part No. Name Part No. Second discharge valve Air pipe quick coupling YW80061800200 welding APL-6-1/8 Second discharge valve Discharge valve connecting screw connecting nut Discharge valve cylinder Main discharge valve mounting plate connecting rod Socket head cap screw YW61081600200 Main discharge welding M8×16 Spring washer 8...

  • Page 36: Sgb-3000-8 Assembly Drawing

    2.2.7 SGB-3000-8 Assembly Drawing Remarks: Please refer to material List 2.2.8 for specific explanation of the Arabic numbers in parts drawing. Picture 2-6：SGB-3000-8 Assembly Drawing 36(113)

  • Page 37: Sgb-3000-8 Parts List

    2.2.8 SGB-3000-8 Parts List Table 2-4：Parts List (SGB-3000-8) Name Part No. Name Part No. Clearance glass Main metering valve supporting bar Metering valve Main clearance glass connection shaft acryl Shut-off valve Side hopper connection nut Cross recess head Hexagon nut M10×1.25 YW64101200400 YW61061500100 screw M6×15...
  • Page 38 Name Part No. Name Part No. Discharge valve shut-off Washer plate Gear motor YM50633300000 Discharge valve CM063-FD-30 Back fender Bolt M8×25 YW60082500100 Mixing motor shaft Bolt M8×20 YW60082000500 Cylinder * Flat key C8×20 BH11860000010 YE31321500000 DSNU-32-150-P-A Speed regulating Flat key C8×70 BH10292860010 YW80067800300 connector 1/8-Ф6...
  • Page 39 L type elbow YE67423600100 Inner hexagon screw Door YW61062000000 M6×20 Aluminum handle 120L BW20012000040 Cable gland PG13.5 YE67013500000 Aluminum Shini Wire clamp mounting YP30121500100 trademark 121×50 plate Cross recess head Hinge (Big) left YW06203100400 YW62051000000 screw M5×10 Cross recess head...
  • Page 40 Name Part No. Name Part No. Solenoid valve mounting Copper muffle 1/4* YW80010400100 plate Air pipe quick coupling YW80081400100 Rubber plug (big) YR30000000100 APL8-1/4 Barometric switch * YE90000800000 Hexagon nut M6 YW64000600300 Barometric switch Spring washer 6 YW65006000100 changeover nut Cross recess head YW62041000000 Flat washer 6...

  • Page 41: Assembly Of Floor Stand

    2.2.9 Assembly of Floor Stand Remarks: Please refer to material List 2.2.10 for specific explanation of the Arabic numbers in parts drawing. Picture 2-7：Assembly of Floor Stand 41(113)

  • Page 42: Assembly Of Floor Stand Parts List

    2.2.10 Assembly of Floor Stand Parts List Table 2-5：Assembly of Floor Stand Parts List Part No. Name SGB-200 SGB-600 Socket head cap screw M6×25 YW61062500000 YW61062500000 Storage hopper hinge bearer Nut M6 YW64000600100 YW64000600100 Big hinge CL219-1 YW06219100000 YW06219100000 Square linking block Clearance glass acryl Cross recess head screw M6×15 YW62061500000...

  • Page 43: Pneumatic Discharge Valve Assembly

    2.2.11 Pneumatic Discharge Valve Assembly Picture 2-8：Pneumatic Discharge Valve Assembly Drawing 2.2.12 Parts List of Pneumatic Discharge Valve Table 2-6：Parts List of Pneumatic Discharge Valve Part No. Name SGB-200 SGB-600 Socket head cap screw M6×20 YW61062000000 YW61062000000 Discharge plate bearer Y type pin rodsg-M10×1.25 YE31001000000 YE31001000000...

  • Page 44: Electrical Diagram

    2.3 Electrical Diagram 2.3.1 SGB-40~600-4 Main Circuit Picture 2-9：SGB-40~600-4 Main Circuit 1 44(113)

  • Page 45: Picture 2-10：Sgb-40~600-4 Main Circuit 2

    Picture 2-10：SGB-40~600-4 Main Circuit 2 45(113)

  • Page 46: Picture 2-11：Sgb-40~600-4 Main Circuit 3

    Picture 2-11：SGB-40~600-4 Main Circuit 3 46(113)

  • Page 47: Picture 2-12：Sgb-40~600-4 Main Circuit 4

    Picture 2-12：SGB-40~600-4 Main Circuit 4 47(113)

  • Page 48: Picture 2-13：Sgb-40~600-4 Main Circuit 5

    Picture 2-13：SGB-40~600-4 Main Circuit 5 48(113)

  • Page 49: Picture 2-14：Sgb-40~600-4 Main Circuit 6

    Picture 2-14：SGB-40~600-4 Main Circuit 6 49(113)

  • Page 50: Picture 2-15：Sgb-40~600-4 Main Circuit 7

    Picture 2-15：SGB-40~600-4 Main Circuit 7 50(113)

  • Page 51: 600-4 Electrical Components Layout

    2.3.2 SGB-40~600-4 Electrical Components Layout Picture 2-16：SGB-40~600-4 Electrical Components Layout 51(113)

  • Page 52: 600-4 Electrical Components List

    2.3.3 SGB-40~600-4 Electrical Components List Table 2-7：SGB-40~600-4 Electrical Components List Symbol Name Specification Part NO. Control switch 15A 4P WH BH10210400000 S2 S3 Capacitive proximity switch 10~36VDC YE15508200000 S3~S10 Capacitive proximity switch 10~36VDC YE15508200000 Inductive proximity switch 24VDC 8MM YE15020200000 Safety switch AC-15 YE16147600100...
  • Page 53 Symbol Name Specification Part NO. Human-machine interface 24VDC YE80350100000 Buzzer 230VAC 50Hz YE84003500000 Pulse indicate lamp 230VAC 50Hz YE83305100200 BW1 BW2 Dose transducer 10VDC 2mV/V Terminal 690V 32A 24-12AWG YE61250040000 YE61253500000 Terminal 250V 1.5 YE60001500000 250V 1.5 YE60001000000 250V 1.5 YE60001000100 Terminal 250V 1.5...

  • Page 54: Sgb-2000/3000-4 Electrical Circuit Diagram

    2.3.4 SGB-2000/3000-4 Electrical Circuit Diagram Picture 2-17：SGB-2000/3000-4 Electrical Circuit Diagram 1 54(113)

  • Page 55: Picture 2-18：Sgb-2000/3000-4 Electrical Circuit Diagram 2

    Picture 2-18：SGB-2000/3000-4 Electrical Circuit Diagram 2 55(113)

  • Page 56: Picture 2-19：Sgb-2000/3000-4 Electrical Circuit Diagram 3

    Picture 2-19：SGB-2000/3000-4 Electrical Circuit Diagram 3 56(113)

  • Page 57: Picture 2-20：Sgb-2000/3000-4 Electrical Circuit Diagram 4

    Picture 2-20：SGB-2000/3000-4 Electrical Circuit Diagram 4 57(113)

  • Page 58: Picture 2-21：Sgb-2000/3000-4 Electrical Circuit Diagram 5

    Picture 2-21：SGB-2000/3000-4 Electrical Circuit Diagram 5 58(113)

  • Page 59: Picture 2-22：Sgb-2000/3000-4 Electrical Circuit Diagram 6

    Picture 2-22：SGB-2000/3000-4 Electrical Circuit Diagram 6 59(113)

  • Page 60: Picture 2-23：Sgb-2000/3000-4 Electrical Circuit Diagram 7

    Picture 2-23：SGB-2000/3000-4 Electrical Circuit Diagram 7 60(113)

  • Page 61: Picture 2-24：Sgb-2000/3000-4 Electrical Circuit Diagram 8

    Picture 2-24：SGB-2000/3000-4 Electrical Circuit Diagram 8 61(113)

  • Page 62: Picture 2-25：Sgb-2000/3000-4 Electrical Circuit Diagram 9

    Picture 2-25：SGB-2000/3000-4 Electrical Circuit Diagram 9 62(113)

  • Page 63: Sgb-2000/3000-4 Electrical Components Layout

    2.3.5 SGB-2000/3000-4 Electrical Components Layout Picture 2-26：SGB-2000/3000-4 Electrical Components Layout 63(113)

  • Page 64: Sgb-2000/3000-4 Electrical Components List

    2.3.6 SGB-2000/3000-4 Electrical Components List Table 2-8：SGB-2000/3000-4 Electrical Components List Symbol Name Specification Part NO. Main switch 3P/16A YE10021160000 Circuit breakers YE40600300000 Capacitive proximity switch 10~36VDC YE15508200000 S3 S7~S10 Capacitive proximity switch 10~36VDC YE15508200000 Safety switch AC-15 YE16147600100 Pressure switch 1~12kg YE15401000000 Contactors...
  • Page 65 Symbol Name Specification Part NO. Cooling fan 220~230VAC 50/60Hz YM60121200400 Mixing motor Y1 Y3~Y6 Valve 24VDC YE32051800100 Y2 Y11 Valve 24VDC YE32051800100 * means possible broken parts. ** means easy broken part. and spare backup is suggested. Please confirm the version of manual before placing the purchase order to guarantee that the item number of the spare part is in accordance with the real object.

  • Page 66: Optional Accessories

    2.4 Optional Accessories 2.4.1 Floor Stand And Material Storage Tank Combination For SGB-600 and models below, movable floor stand and material storage tank are optional (including European type suction box). For SGB-2000 and models above, moveable floor stand and material storage tank are standard (excluding European type suction box).

  • Page 67: Material Level Switch

    2.4.3 Material Level Switch Picture 2-29：Material Level Switch 67(113)

  • Page 68: Installation And Debugging

    Installation and Debugging Read this chapter before installation. Install the machine according to following steps! Power supply of the machine should connected by professional electricians! 3.1 Installation of SGB 3.1.1 Install SGB machine on a floor stand Picture 3-1：SGB-600-4 (Install SGB Machine on a Floor Stand) SGB can be installed on an optional mobile floor stand to be used with material storage bin and suction box (optional).

  • Page 69: Sgb Install Sgb On A Moulding Machine

    3.1.2 SGB Install SGB on a Moulding Machine Picture 3-2：Machine Mount Picture 3-3：Floor Mount 3.1.3 SGB Power Supply Remove the protective blocks of gravimetric sensor. Refer to the following instructions of different models to remove the protective blocks of gravimetric sensor. 69(113)
  • Page 70 SGB-200 SGB-600 SGB-3000 Connect SGB with AC1Φ230V (models blow SGB-600) power supply. Make sure that the power supply is turned off before fixing the electrical wires! 70(113)

  • Page 71: Application And Operation

    Application and Operation SGB series gravimetric blender is manipulated through touch screen, which can rotate for convenient operation. Please obey the following rules while using it: 1) Don't use sharp objects (instead of hands) to touch the screen. And, screen should be prevented from fierce collision.

  • Page 72: Interface Operation Flow

    Picture 4-2：Initiating Image 4.2 Interface Operation Flow Picture 4-3：Interface Operature Flow 72(113)

  • Page 73: About Keyboard Interface

    4.3 About Keyboard Interface Touch the parameter input or setting area and a numerical or alphabetic numerical on-screen keyboard will come out to complete the man-machine conversation (parameter setting). Keyboard will automatically disappear after the input completes. 4.3.1 Input and Edit Alphabetic and Numerial Value Picture 4-4：Keyboard Interface Steps: User may input both numbers and hexadecimal values one character by another...

  • Page 74: Alternative Options

    D) Use to switch to the numerical keyboard. E) Use to switch to symbol keyboard. F) Use to change case. 3) Use to confirm the input values or use to cancel it, after the operations the on-screen keyboard will be closed. Notices: If there is maximum/minimum limit, only values within the limits can be input.

  • Page 75: Start The Feed System

    4.4 Start the feed system Picture 4-6：Feeding Monitoring 1) Initial interface will be displayed after turn on the power, select the operation language and feeding/weighing interface will appear. Click the imagefield on the left and the feeding monitoring interface will come out. 2) Touch and the feeding operation will start according to the values set last time or the default value.

  • Page 76: Start The Weighing And Mixing

    4.6 Start the Weighing and Mixing Picture 4-7：Weighing and Mixing 1) Initial interface will be displayed after turn on the power, select the operation language and feeding/weighing interface will appear. Click the imagefield on the right and the weighing monitoring interface will come out. 2) Touch and the mixing operation will start according to the values set last time or the default value.

  • Page 77: Log In/Out

    Weighing supervision, alarm check and None None level refueling In comparison with limits of authority of operator, it has authorities such as formula Administrator shini 2222 editing, parameter setting, starting of level manual mode and volume measuring mode and weight correction. 77(113)

  • Page 78: Administrator Log Out

    In comparison with limits of authority of Maintenance administrator's, it has authorities such as shiniwx 3333 man level user management and ex-works parameter setting. Note: the above-mentioned user names and passwords can be modified under user management interface. 4.8.2 Administrator Log out If there is no action in 5 minutes after logging in as an administrator, the system will automatically log out and log in as an operator.

  • Page 79: Feeding/Weighing Selecting Interface

    4.9.2 Feeding/Weighing Selecting Interface After selecting language under the initial interface, the system will display feeding/weighing selecting interface. Picture 4-10：Feeding/Weighing Selecting Interface Items Description Feed system key Enter the feeding monitoring interface. Weighing system key Enter the weighing monitoring interface. 4.9.3 Weighing Monitoring Interface Selecting weighing system under feeding/weighing selecting interface and the system will display the weighing monitoring interface which can also be displayed...

  • Page 80: Picture 4-11：Weighing Monitoring Interface

    Picture 4-11：Weighing Monitoring Interface Items Description Display the current work condition Stop: denotes the machine is in stopping condition. Full hopper: denotes the blending hopper is full. Working condition Running: denotes machine is in automatically metering and discharging condition. Alarm: denotes system failure. Display the time.

  • Page 81: Weighing Data View Interface

    It displays current weight and the actual batch weight shall Weight display deduct the tare weight displayed before the batch processing. Time for each batch Display the whole time for one batch. Operation status of mixer When mixer is running, this symbol will be blinking. Recipe setting button Select to enter formula setting interface.

  • Page 82: Picture 4-13：Weighing Data Display Interface 2

    Picture 4-13：Weighing Data Display Interface 2 Items Description It displays the maximum yield within an hour. It is acquired through the calculation of both time and amount for processing Maximum yield with each batch, which changes according to different process time.

  • Page 83: Recipe Setting Interface

    4.9.5 Recipe Setting Interface Enter recipe setting interface by pressing Recipe Setting Picture 4-14：Recipe Setting Interface User can manipulate the following contents in recipe setting interface: A. Press to create new recipe data record. B. Click recipe column to rename therecipe data. C.

  • Page 84: Picture 4-15：Recipe Elements

    4.9.5.1 Recipe Elements Recipe includes the combination of related production data such as mixture proportion, etc. Mixture proportion will be transmitted from touch screen to PLC weighing mixing system for the convenience of converting from product A (for example) to product B. The weighing mixing system is able to manufacture products in categories of A, B and C, etc.
  • Page 85 When computation mode masterbatch and additives adopts No. 2 (percentage relative to raw materail), it is able to select hopper 1 starved feeding alarm mode by setting from 0 to 1 with the following definition: 0：Sound an alarm and stop the machine Hopper starved 1：Sound an alarm and stop the machine...

  • Page 86: Menu Selection Interface

    gravity is smaller than 0.6Kg/dm3, then the volume of this batch of mixture might exceed the volume of the weight pan and the mixture might overflow. At that time, the batch size should be reduced. Set the discharging time of the mixture Weight pan from the weight pan after gravimetry discharging time...

  • Page 87: Parameter Setting Interface

    Items Description Parameter setting button Press this button to enter parameter setting menu. Weighing calibration menu Press this button to enter weighing pan calibration menu. User management key Press it once to enter user management interface. Manual mode key Press it once to enter manual mode interface. Units setting button Press it to enter unit setting interface.

  • Page 88: Picture 4-18：Ip Setting Interface

    Picture 4-18：IP Setting Interface Picture 4-19：Weightlessness Parameter Interface Items Description Three ways are available: direct installing, installing with floor stand and lost-in-weight installing. Direct installing: start/stop based on high material level signal of mixing hopper. Assembly mode With floor stand: feed material twice into mixing hopper and discharge than to storage hopper, whose high material level control start/stop.

  • Page 89: Calibration Interface

    When the weight of empty weighing pan exceeds set point of max. zero Pan zero drift drift weight, system will give an error information about the serious zero weight drift. Factory setting is 100g. When machine is under automatic running condition, system will check the low-level of the storage hopper (optional).

  • Page 90: User Management Interface

    difference. Nevertheless, the controller will execute the weight pan zero setting before each cycle. When there is failure, calibration program must be executed when auditing or replacing with a new gravimetric sensor. 1）Weight Picture 4-20：Calibration Interface 2）Steps: 1. Press full-scale calibration to enter the process, then hang the accessory weight under the weighting pan and input the weight to the system and at last, press calibration to automatically enter the next step.

  • Page 91: Manual Mode Interface

    It is important to write down the new user name and passwords when modifying a user. If you can not remember you user name and passwords, please contact SHINI customer service center. 4.9.10 Manual Mode Interface Under menu selection interface, touch to enter manual mode interface.

  • Page 92: Picture 4-22：Manual Mode Interface

    Picture 4-22：Manual Mode Interface 1) Operation conditions Safety door must be closed and air pressure must meet the requirements. 2) Check the metering units of each hopper Diagrams shown the hopper condition must located at the top of the interface. Press hopper discharge buttons one by one to check whether each hopper metering unit can open or close smoothly.

  • Page 93: Unit Parameter Setting Interface

    4.9.11 Unit Parameter Setting Interface Under menu setting interface, touch to enter unit setting interface. Unit parameters are set in the manufacturer and need no adjustment except when replacing a PLC controller. Picture 4-23：Unit Parameter Setting Interface Item Description System will complete the metering of certain barrel based on the parameters when it calculates the feeding precision of certain hopper (actual percentage minus set percentage).

  • Page 94: Alarm Message Interface

    4.9.12 Alarm Message Interface Touch and enter alarm message interface under which the faults information can be viewed and the faults can be removed in time. Picture 4-24：Alarm Message Interface 1) Alarm Message Display When the system breaking down, the relevant information will be displayed on the screen including date, time, state and message.

  • Page 95: Control Of Material Suction

    4.9.13 Control of Material Suction Before operating the control of automatic conveying, please connect the circuit part well by following the operation instruction and electrical control in this manual. Picture 4-25：Selection Screen of Feeding system and Weight System 1. Enter into the selection screen of feeding system and weight system. Then press to enter into the feeding monitoring screen.

  • Page 96: Appendix

    Parameters of hopper 1 to hopper 4 are set as the following: Picture 4-27：Feeding Parameters Screen 3. Go back to the feeding monitoring screen after finishing setting of feeding parameters of hopper 1 to hopper 4. Then press the feeding switch make the system automatically complete the material suction cycle (No need to open hoppers which are not used.).

  • Page 97: Appendix 4: Functions Of Each Level Switch

    adjusted. User shall press [ON] for continuous 6 seconds to accomplish the correction. 2) When the material level reaches or higher than the level switch, user should find out that the tail indication light of the switch is on; if it is off, it indicates that the sensor is not well adjusted.

  • Page 98: Components Instructions

    2) Level switch on Mixing Tank It functions as inspecting the material level of mixing tank. The machine will stop the calculate circulation when the level is higher than this switch position and restart it until the level is lower this switch position. Picture 4-31：Level Switch on Mixing Tank 3) Level switch on storage tank (only for model with a floor stand) It functions as inspecting the material level of storage tank.

  • Page 99: Regrinds

    2. Components categories of hopper 1~8 can be defined as follows: l Raw material; l Regrinds; l Material additives; l Batch additive 3. Feeding sequence: RegrindsâRaw materialâMaterial additivesâBatch additives (Components of the same kind will be feed from hopper 1 to hopper 8 in succession.) 4.

  • Page 100: Material Additives

    The relative proportion=80%：20%=4：1 Because there are no regrinds and additives, the batch is raw materials. Therefore: Hopper 1 (raw material) =1000g × 80% =800g; Hopper 3 =1000g × 20%=200g; If Hopper is defined as 25% regrinds, calculation will be: Hopper 2(regrinds) =1000g × 25%=250g; The total weight of the material = (batch weight-regrinds weight) = (1000g-250g) = 750g Hopper 1 (raw material) =750g ×...
  • Page 101 E.g.: BATCH=1.0Kg, Hopper 1=AUTO calculated, Hopper 2=40%, Hopper 3=3%, Hopper 4=2%. Thus real weights are: Hopper 1=1.0 × (100%-40%-3%-2%)=0.55Kg(550g) Hopper 2=1.0 × 40%=0.4Kg(400g) Hopper 3=1.0 × 3%=0.03Kg(30g) Hopper 4=1.0 × 2%=0.02Kg(20g) 2、Relative to raw material capacity; Ratios of masterbatch and additive are calculated relative to raw material capacity.

  • Page 102: Appendix 4: Chromatic Aberration Compensation Of Reclaimed Material

    Appendix 4: Chromatic Aberration Compensation of Reclaimed 4.12.1 Material In some occasions, the color of reclaimed material may fade. Therefore, it is necessary to add masterbatch. E.g.: reclaimed material=600g, raw material=1400g, proportion of masterbatch=4% If the compensation value of reclaimed material is 0: Masterbatch=raw material ×...
  • Page 103 cycle with adjustable cycle-index. (Applicable for low accuracy of proportioning and for enhancing throughput per hour) 1) Weighing Metering Mode This mode is the accurate metering and with this mode, proportion of every component is measured and controlled via weighing cell. Below is the principle: 1.
  • Page 104 5. After four metering above are finished, pan opens and mixture will fall into mixing hopper for uniform blending. 6. Mixing period is over and discharge valve opens to allow mixture to be loaded to storage hopper. Under volumetric metering mode, weighing cell is unavailable for using and metering is under time fuzzy control.

  • Page 105: Trouble-Shooting

    Trouble-shooting SGB-40~600 Alarm Results Possible reasons Solutions information 1. No material inside the Hoppers1~4 hopper. 1. Add material into hopper. Alarm low level 2. Level sensor wasn't 2. Adjust the sensitivity of sensor. adjusted properly. 1. No material in the 1.
  • Page 106 Alarm Results Possible reasons Solutions information Check if all metering valves/motors work normally. The weight of discharged 1. Check if there is other heavy load in Alarm and Over weighing material exceeds the alarm the weighing pan or weighing pan has stop the setting value of weighing been pressed deadly.
  • Page 107 SGB-2000/3000 Alarm Results Possible reasons Solutions information Hopper1~8 1. No material in hopper. 1. Filling material. low level of Alarm 2. No adjusting level 2. Adjust sensor sensitivity. material sensor. 1. No material in hopper. 1. Check material in hopper. 2.
  • Page 108 Alarm Results Possible reasons Solutions information Alarm of SF light is On, indicating 1. Check if weighing sensor is Weighing machine module system or connected normally. module faults halt hardware faults. 2. Check or replace weighing module. Alarm of When system is weighing, 1.

  • Page 109: Maintenance And Repair

    Maintenance and Repair 6.1 Maintenance All the repair work should be done qualified personnel to prevent personal injuries and damage of the machine. 109(113)

  • Page 110: Filter & Pressure Regulating Valve

    6.2 Filter & Pressure Regulating Valve 6.2.1 Filter & Pressure Regulating Valve Drawing Parts list: 1. Pressure adjusting knob 2. Pressure gauge 3. Cup 4. Water outlet Picture 6-1：Filter & Pressure Regulating Valve Drawing 6.2.2 Filter & Pressure Regulating Valve Operation steps 1) Switch on the air source.

  • Page 111: Clean Mixing Chamber

    Picture 6-2：Drawing of Scale Pan Cleaning 6.5 Clean Mixing Chamber Open the door of the machine and clean the inside with an air gun. Picture 6-3：Clean Mixing Chamber 6.6 Magnetic Base Cleaning 1) Unscrew the cover of the discharging tube. 2) Unscrew the screw;...

  • Page 112: Clean Material Shut-Off Plate

    Picture 6-4：Drawing of Magnetic Base Cleaning 6.7 Clean Material Shut-off Plate In order not to obstruct material discharging, please clean machine base and material shut-off plate of it regularly. Picture 6-5：Clean Material Shut-off Plate 112(113)

  • Page 113: Maintenance Schedule

    6.8 Maintenance Schedule 6.8.1 About the Machine Model Manufacture date Ф Voltage Frequency Power 6.8.2 Check after Installation Check the pressure of air supply Check that door security switch is tightly fixed Check if machine base is firmly locked or not Electrical installation Voltage: Fuse melt current: 1 Phase...

This manual is also suitable for:

Sgb-40Sgb-200Sgb-600Sgb-2000Sgb-3000

Table of Contents