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Lumag MB-600 Original Operating Instructions
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Lumag MB-600 Original Operating Instructions

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Translated from German to English - www.onlinedoctranslator.com
MINI-EXCAVATOR
original operating instructions
MB‐600
ATTENTION! The machine is delivered without engine oil, hydraulic oil and fuel.
(see 7.3 Checklist before commissioning & 9 CLEANING, MAINTENANCE, STORAGE, DISPOSAL)
Both the model number and the serial number can be found on the nameplate on the machine.
You should keep both numbers safe so that you can access them in the future. This
Instructions explain the functions and applications of the machine.
FOR YOUR SAFETY
Before using the device, read the operating instructions,
Safety and warning instructions must be observed!

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domenico
May 27, 2025

Please do you have the use and maintenance manual in Italian

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  • Page 1 Translated from German to English - www.onlinedoctranslator.com MINI-EXCAVATOR original operating instructions MB‐600 ATTENTION! The machine is delivered without engine oil, hydraulic oil and fuel. (see 7.3 Checklist before commissioning & 9 CLEANING, MAINTENANCE, STORAGE, DISPOSAL) Both the model number and the serial number can be found on the nameplate on the machine. You should keep both numbers safe so that you can access them in the future.
  • Page 2 overview 9.1 Cleaning 9.2 Maintenance 9.2.1 Maintenance plan CONTENTS / INDEX 9.2.2 Opening and closing the hood 1 CONTENTS / INDEX 9.2.3 Checking the fuel tank level 2 SAFETY SIGNS 3 TECHNICS 9.2.4 Draining water or air from the fuel tank 3.1 Delivery content 9.2.5 Checking the engine oil level...
  • Page 3 SAFETY SIGNS SAFETY SIGNS SAFETY SIGNS SAFETY SIGNS MEANING OF THE SYMBOLS DEFINITION OF SYMBOLS CE-COMPLIANT!-This product complies with EU directives. CE- Conformal!-This product complies with the EC directives. READ INSTRUCTIONS!Read the operating and maintenance instructions for your machine carefully and familiarize yourself with the machine's controls in order to operate the machine correctly and thus prevent damage to people and the machine.
  • Page 4 SAFETY SIGNS Keep away from fan! Keep hands away from moving parts. Danger of crushing and cutting! Keep safe distance! Keep safe distance! Pay attention to safety when working infront of the machine. Danger of tipping over! Tipping hazard! When leaving the machine, lower the bucket to the ground and remove the ignition key! Stop before any break and engine maintenance and remove the spark plug cap! Attention! The fan wheel heats up during operation.
  • Page 5 TECHNIK / TECHNICS TECHNIK / TECHNICS 3.1 Delivery content Qty. Qty. designation / description designation / description machine operating instructions / user manual driver's seat Accessories: control levers pallet forks rake drive lever knobs handlebar / hanglebar lid / claw rearview mirror thumb tools for spark plug assembly...
  • Page 6 TECHNIK / TECHNICS 3.2 Components Instrument panel and control elements: No. . description description rearview mirror bucket link driver's seat boom cylinder 10 swing bracket arm cylinder boom 11 dozer cylinder 12 dozer Arm / poor 13 drive sprocket Bucket cylinder 14 front idler bucket Instrument panel and control elements:...
  • Page 7 TECHNOLOGY / 3.3 Technical data MB-600 Motor / engine 4-stroke engine Motorleistung / motor power 6.3 kW displacement 306 cm fuel Petrol RON 95 / Gasoline RON 95 fuel tank capacity recommended engine oil 10W30 (10W30) engine oil tank capacity / oil tank capacity 1.1 l...
  • Page 8 TECHNIK / TECHNICS Machine dimensions: Working area: Excavation diagram / working range: (DE)Note noise information: Di I also secure workplace values Although there is a correlation between emission and immission levels, it cannot be reliably deduced from this whether or not additional precautionary measures are necessary.
  • Page 9 This manual contains information and important instructions for commissioning and handling the MINI EXCAVATOR MB-600, hereinafter referred to as the “machine” in this document. The operating instructions are part of the machine and must not be removed. Keep them in a suitable...
  • Page 10 For carrying out earthworks and leveling the ground after completion of construction work within the specified technical limits. A NOTICE LUMAG GmbH assumes no responsibility or warranty for any other or additional use and any resulting damage to property or personal injury. Technical limitations 5.1.1...
  • Page 11 SECURITY 5.3 Safety devices The machine is equipped with the following safety devices: • locking the control levers • locking lever (swinging the upper carriage) 5.4 Safety instructions In order to avoid malfunctions, damage and health impairments, the following points must be taken into account when working with the machine in addition to the general rules for safe working: •...
  • Page 12 SECURITY • Shut down the machine before carrying out any adjustment, conversion, cleaning, maintenance or repair work, etc. Before starting work on the machine, wait until all machine parts have come to a complete standstill and secure the machine against being switched on again accidentally. 5.5 Special safety instructions for this machine WORK AREA •...
  • Page 13 SECURITY Cardboard. It is strongly recommended to use face or eye protection. If injuries occur due to hydraulic fluid leakage, seek medical attention immediately. This fluid can cause gangrene or severe allergic reactions. • Do not crawl under the machine when it is supported only by the boom, arm or blade. The machine may tip over or sink due to loss of hydraulic pressure.
  • Page 14 SECURITY • After refueling, close the tank cap tightly and check for leaks. • Check the fuel line and hydraulic hoses for leaks and cracks. Do not operate the machine if leaks are known. Replace damaged components immediately! • Spilled fuel must be wiped away immediately. •...
  • Page 15 TRANSPORT CAUTION A safety notice designed in this way indicates a potentially hazardous situation which, if not avoided, may result in minor or minor injuries. A NOTICE A safety notice designed in this way indicates a potentially dangerous situation which, if not avoided, could result in property damage.
  • Page 16 TRANSPORT 3-point increase: lifting position • Pull the boom (1) completely back and bring it into the central position (see figure on the left). • Fully retract the arm (2) and bucket (3). • The shield (4) must be raised. •...
  • Page 17 TRANSPORT To load or unload the vehicle, you can choose between the option of 3-point lifting or an access ramp. Loading with a ramp: • Apply the parking brake and secure the drive wheels on both sides with wheel chocks (1). •...
  • Page 18 ASSEMBLY ASSEMBLY 7.1 Preparatory activities Check delivery scope 7.1.1 After receiving the delivery, check that all parts are in order. Report any damage or missing parts to your dealer or shipping company immediately. Visible transport damage must also be noted immediately on the delivery note in accordance with the warranty provisions, otherwise the goods are deemed to have been accepted properly.
  • Page 19 ASSEMBLY 3. Installation of rearview mirror • Loosen the M8x30 screws, washers and nuts (2) from the connecting pieces (3). • Fix the connecting piece (3) to the bracket using the M8x30 screws, washers and nuts (2). • Make sure that the rear-view mirror (1) is facing backwards.
  • Page 20 ASSEMBLY 6. Optional: Mounting thumb The thumb is used to hold materials in the spoon. It can be used together with the shovel to grab regular or irregularly shaped materials such as rocks, wood or demolition material. • Remove the 20x120 bolts, washers and R-cotter pins from the thumb holder.
  • Page 21 OPERATION • Remove the 16x300 bolts, washers and R-cotter pins from the cover. • Place the lid onto the flap from the outside and align the drill holes. • Insert the 16x300 bolts through the drill holes, put on the washers and fix them with R-cotter pins. 8.
  • Page 22 OPERATION • Do not operate at maximum speed and workload. • Always work at the lowest possible speed. • Allow the engine to warm up sufficiently at low temperatures. • The engine oil should be changed after the first few hours of operation. 8.2 Operating instructions A NOTICE •...
  • Page 23 OPERATION locking lever of the upper carriage NOTICE:Before locking the upper carriage, it must be aligned parallel to the undercarriage. • When the locking lever is in the “lock” position, the uppercarriage is locked to the undercarriage. 8.2.2 Function of the components horn NOTICE:Before starting the engine, sound the horn (1) to attract the attention of people nearby.
  • Page 24 OPERATION choke lever • When starting the engine cold: closed • During warm start (engine is warm): open throttle The throttle controls the engine speed: • High engine speed • Low engine speed 8.3 Operation 8.3.1 Starting the engine Do not start the machine until all routine maintenance has been performed. 1.
  • Page 25 OPERATION Before you start: • Pull the throttle lever (5) 1/3 of the way. • Push the choke lever (7) all the way back. NOTICE:To start the already warm engine, the choke lever must not be operated. • Turn the ignition key (9) from position “ON” to position “START”...
  • Page 26 OPERATION 8.3.2 Stop the engine Buckets and other attachments as well as the blade must be lowered to the ground to avoid serious A NOTICE: accidents. • To cool down, the engine should run at idle for about 5 minutes. •...
  • Page 27 OPERATION operating the boom • To raise the boom, the right attachment control lever must be moved backwards (2). NOTICE:The boom is equipped with a shock absorber cylinder that prevents excavated material from falling out of the bucket. When the hydraulic oil pressure is low (e.g. immediately after starting the engine), the damping function only takes effect after a certain delay (approx.
  • Page 28 OPERATION swivel the upper carriage Always inform your co-workers in advance what you are doing. Keep people away from the work A NOTICE: area. • Unlock the locking lever (swinging the upper carriage) (5) before carrying out any swinging operations. Do not move the left attachment control lever abruptly from right to left (or vice versa).
  • Page 29 OPERATION operation of the sign • To raise the blade, the control lever must be moved backwards (A). • To lower the blade, the operating lever must be moved forward (B). • When digging, operate both travel levers with your left hand and the blade control lever with your right hand.
  • Page 30 OPERATION • The front of the machine corresponds to the position where the plate (5) is located. NOTICE:If the upper carriage has been rotated by 180°, ie the blade is at the "back" from the operator's perspective, then the direction of travel is opposite to the operating direction of the levers (if the travel lever is moved forward, the machine moves backwards from the operator's perspective).
  • Page 31 OPERATION 8.3.5 Turns and changes of direction WARNING: • Do not change direction when driving on steep slopes. The machine could tip over. • Before changing direction, be aware of people in the work area. If the sign is on the back of the machine, the direction of travel changes. A NOTICE: For example, if the left (right) travel lever is pushed forward, the right (left) chain moves backwards from the operator's perspective.
  • Page 32 OPERATION rotation • If both drive levers are operated in opposite directions, both chains rotate at the same speed but in opposite directions. The pivot point is the center of the machine uphill and downhill uphill ride • When driving uphill, the lower edge of the bucket must be kept approximately 20-40 cm above the ground.
  • Page 33 CLEANING, MAINTENANCE, STORAGE, DISPOSAL Parking on the slope WARNING: If the machine is parked on a slope or left unattended, the bucket must be lowered to the ground, all control levers must be placed in neutral and the tracks must be secured with chocks.
  • Page 34 CLEANING, MAINTENANCE, STORAGE, DISPOSAL 9.2.1 Maintenance plan The type and degree of machine wear depend to a large extent on the operating conditions. The intervals listed below apply when the machine is used within the technical limits: operating hours (BTS*) composition measure 1000...
  • Page 35 CLEANING, MAINTENANCE, STORAGE, DISPOSAL daily maintenance work 9.2.2 Opening and closing the hood A NOTICE: • Do not open the hood until the engine is switched off. • Danger of burns! Do not touch the exhaust or the exhaust pipe. •...
  • Page 36 CLEANING, MAINTENANCE, STORAGE, DISPOSAL • There is a vent (2) on the tank cap. This should be cleaned during the refueling process. NOTICE:If the breather (2) is dirty, a negative pressure will build up in the fuel tank. 9.2.4 Draining water or air from the fuel tank WARNING: •...
  • Page 37 CLEANING, MAINTENANCE, STORAGE, DISPOSAL • Pull out the dipstick (1) and read the oil level. • If the oil level is between the two marks (Min. / Max.), no engine oil needs to be added. • If the oil level is low, add new engine oil (see technical data for engine oil type and quantity).
  • Page 38 CLEANING, MAINTENANCE, STORAGE, DISPOSAL The grease nipples marked in the pictures on the left must be greased. (1) Lower boom connection: 1 lubrication point (2) Lower connection arm: 1 lubrication point (3) Hub of the boom cylinder: 2 lubrication points (4) Arm cylinder hub: 2 lubrication points (5) Bucket cylinder bolt:...
  • Page 39 CLEANING, MAINTENANCE, STORAGE, DISPOSAL 9.2.8 Checking the fan wheel Wear eye protection when cleaning with compressed air. A NOTICE: NOTICE:The fan impeller (1) must be clean to avoid overheating of the motor and to ensure free air flow through the system. •...
  • Page 40 CLEANING, MAINTENANCE, STORAGE, DISPOSAL Refill engine oil: • Unscrew the oil dipstick (2) and pour fresh engine oil into the oil filler opening (3). • Remove oil residue with a cloth. • Close the oil filler opening (3) again with the oil dipstick (2) and tighten it.
  • Page 41 CLEANING, MAINTENANCE, STORAGE, DISPOSAL • When charging the battery, overheating must be avoided. Sufficient air supply must be ensured so that no heat build-up can occur. • After heavy use, allow the battery to cool down before charging it. • Allow the battery to cool down immediately after charging.
  • Page 42 CLEANING, MAINTENANCE, STORAGE, DISPOSAL 9.2.16 Checking the spark plug • After the engine has cooled down, remove the spark plug connector and clean it with compressed air. • Unscrew the spark plug (1) using a spark plug wrench. • Then check the spark plug (1) for contamination and, if necessary, clean it with a copper wire brush.
  • Page 43 CLEANING, MAINTENANCE, STORAGE, DISPOSAL 9.2.19 Check fuel line • Check that all lines and hose clamps are tight and not damaged. • If lines or hose clamps are worn or damaged, they must be replaced or repaired immediately. Maintenance work every 1000 working hours (perform maintenance work for 50, 100, 200 and 500 working hours at the same time) 9.2.20 Changing hydraulic oil, return filter and intake filter Hydraulic oil change (including the intake filter and return filter change in the hydraulic tank)
  • Page 44 CLEANING, MAINTENANCE, STORAGE, DISPOSAL 9.3 Other settings and replacement of other parts 9.3.1 Adjusting the chains WARNING: • Do not crawl under the machine or work underneath it. • For your own safety, do not rely on hydraulically assisted machines. A leaky hydraulic system could cause the machine to fall or suddenly lower.
  • Page 45 CLEANING, MAINTENANCE, STORAGE, DISPOSAL A NOTICE: • If the chain is too tight, wear increases. • If the chain is set too loosely, the chain links will hit the sprocket. This also leads to increased wear. In addition, the chains can become misaligned or loose. •...
  • Page 46 CLEANING, MAINTENANCE, STORAGE, DISPOSAL 9.4 Preparing for operation in cold weather • Replace engine oil and hydraulic oil with oils with suitable viscosity for low temperatures. • At low temperatures, battery performance drops and the electrolyte can freeze if the battery is not sufficiently charged.
  • Page 47 TROUBLESHOOTING 9.7 Disposal Observe national waste disposal regulations. Do not dispose of the machine, machine components or operating materials in the residual waste. If necessary, contact your local authorities for information on the disposal options available. If you buy a new machine or an equivalent device from your specialist dealer, in certain countries they are obliged to dispose of your old machine properly.
  • Page 48 ELECTRICAL WIRING DIAGRAM ELECTRICAL WIRING DIAGRAM...
  • Page 49 HYDRAULIC...
  • Page 50 SPARE PARTS...
  • Page 51 SPARE PARTS...
  • Page 52 SPARE PARTS...
  • Page 53 SPARE PARTS...
  • Page 54 SPARE PARTS...
  • Page 55 SPARE PARTS engine...
  • Page 56 SPARE PARTS Description Description Flange Bolt 6x8 adjusting gear shaft recoil starter assy adjusting gear assy. clip, fuel hose Ø8 crankcase cover fuel tube Ø4.5x8.5 110mm oil filter cap flange bolt 6 x 12 flange bolt 8x35 fuel tap flange bolt 8x40 flange bolt 6x12 flange bolt 6x25 fanc over comp...
  • Page 57 SPARE PARTS hydraulic system...
  • Page 58 The guarantee for LUMAG products is 24 months for exclusively private use, and 12 months for commercial or Service time: Monday to Thursday from 7.30 a.m.
  • Page 59 Christopher Weißenhorner Kirchdorf a. Inn, September 20, 2023 ______________________________________________________________________________________________________________________ Signature Place, date (Managing Director) Manufacturer: LUMAG GmbH Rudolf-Diesel-Straße 1a, D-84375 Kirchdorf a. Inn Storage of documents: LUMAG GmbH, Rudolf-Diesel-Straße 1a, D-84375 Kirchdorf a. Inn C. Weißenhorner, Management...
  • Page 60 notes...
  • Page 61 notes...
  • Page 62 notes...
  • Page 63 notes...
  • Page 64 Subject to change! Version MB600(09.2023D) LUMAG specialist dealer can be found at: www.lumag-maschinen.de LUMAG GmbH Rudolf-Diesel-Str. 1a D-84375 Kirchdorf a.Inn Germany Internet:www.lumag-maschinen.de...