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Bollfilter 2300 ME Operating And Installation Instructions
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Bollfilter 2300 ME Operating And Installation Instructions

Electronic controller for automatic filter engineboll 6.49 me version 1.0 / 1.1 and version 2.0
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Operating and installation instructions
Electronic controller
Type: 2300 ME
for automatic filter engineBoll 6.49 ME
version 1.0 / 1.1 and version 2.0
Siemensstraße 10 - 14
50170 Kerpen
Germany
www.bollfilter.com
Date
Version
10.2024
004
Language
Order no.
en
-
Item no.
-
1/56

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Summary of Contents for Bollfilter 2300 ME

  • Page 1 Operating and installation instructions Electronic controller Type: 2300 ME for automatic filter engineBoll 6.49 ME version 1.0 / 1.1 and version 2.0 Siemensstraße 10 - 14 50170 Kerpen Germany www.bollfilter.com Date Version Language Order no. Item no. 10.2024 1/56...
  • Page 2 2 / 56 Operating instructions Typ 2300 ME Betriebsanleitung Typ 2300 ME...
  • Page 3 5.1.14DPT-Alarm ..............Operating instructions Typ 2300 ME...
  • Page 4 Trouble shooting ............4 / 56 Operating instructions Typ 2300 ME Betriebsanleitung Typ 2300 ME...
  • Page 5 The text and diagrams do not necessarily correspond with the actual state as delivered. The diagrams are not to scale. A spare parts list is included in the control cabinet diagrams to enable spare parts to be ordered. Operating instructions Typ 2300 ME 5 / 56 Betriebsanleitung Typ 2300 ME...
  • Page 6 • distributed or • otherwise disclosed, neither in full nor in part. • Any infringement will result in liability for damages. 6 / 56 Operating instructions Typ 2300 ME Betriebsanleitung Typ 2300 ME...
  • Page 7 Safe and reliable operation can only be guaranteed if all the instructions, settings and performance limits for the control box (see control cabinet diagrams) and corresponding filter are complied with. Operating instructions Typ 2300 ME 7 / 56 Betriebsanleitung Typ 2300 ME...
  • Page 8 The spare parts used must conform with the technical requirements specified • by the manufacturer. This can be guaranteed by using original spare parts. 8 / 56 Operating instructions Typ 2300 ME Betriebsanleitung Typ 2300 ME...
  • Page 9 • country-specific regulations • proper use • In addition, these rules and regulations can also be supplemented by in-house regulations specified by the plant or company itself. Operating instructions Typ 2300 ME 9 / 56 Betriebsanleitung Typ 2300 ME...
  • Page 10 This includes: protective ear wear, safety shoes, a safety helmet (with face guard if required), protective clothing, protective gloves, and a face guard. 10 / 56 Operating instructions Typ 2300 ME Betriebsanleitung Typ 2300 ME...
  • Page 11 The hardware for controller version V1.1 has an additional terminal compared to controller version V1.0, so that the 3-way valve can be activated. Technical details can be found in the associated circuit diagrams. Operating instructions Typ 2300 ME 11 / 56 Betriebsanleitung Typ 2300 ME...
  • Page 12 The hardware of controller version V2.0 is different to V1.0 and V1.1, as this controller has an additional board and another power pack. Technical details can be found in the associated circuit diagrams. 12 / 56 Operating instructions Typ 2300 ME Betriebsanleitung Typ 2300 ME...
  • Page 13 4.0 A slow-blow Fuses on the Controller versions Amps control circuit board V1.0 / V1.1 / V2.0 0.8 A slow-blow V1.0 / V1.1 / V2.0 2.0 A slow-blow Operating instructions Typ 2300 ME 13 / 56 Betriebsanleitung Typ 2300 ME...
  • Page 14 Overview of the reserve fuse kit Controller versions Filter size Identification number: V1.0 / V1.1 all sizes 4300946 V2.0 DN50 - 100 4301081 V2.0 DN125 - 200 4301082 14 / 56 Operating instructions Typ 2300 ME Betriebsanleitung Typ 2300 ME...
  • Page 15 Messages 1 - 5 (change- Terminals 16 - 30 over contact) NOTE The connections and designations are to be taken from respective control cabinet diagrams, according to filter type. Operating instructions Typ 2300 ME 15 / 56 Betriebsanleitung Typ 2300 ME...
  • Page 16 16 / 56 Operating instructions Typ 2300 ME Betriebsanleitung Typ 2300 ME...
  • Page 17 Operation Device functions and control sequence 5.1.1 Overview of the electronic controller Fig. 5-1 Electronic controller type 2300 ME Fastening Display and operating elements Housing Master switch Connection Operating instructions Typ 2300 ME 17 / 56 Betriebsanleitung Typ 2300 ME...
  • Page 18 When pressed, triggers manual flushing When pressed, shows the number of flushes NOTE From controller version V2.0, keys 5 - 7 have been standardised in German and English. 18 / 56 Operating instructions Typ 2300 ME Betriebsanleitung Typ 2300 ME...
  • Page 19 The gear motor is defective and must be replaced if the red motor LED lights up again after interrupting the power supply. Once the fault has been remedied, the user has to acknowledge the alarm message by pressing the Q key. Operating instructions Typ 2300 ME 19 / 56 Betriebsanleitung Typ 2300 ME...
  • Page 20 5 seconds as soon as the oil pressure switch -B3 is no longer activated. This alarm message can also be acknowledged by pressing the Q key. 20 / 56 Operating instructions Typ 2300 ME Betriebsanleitung Typ 2300 ME...
  • Page 21 30, see circuit diagrams) “Collective fault” is activated. Once the fault has been remedied, the user has to acknowledge the alarm message by pressing the Q key. Operating instructions Typ 2300 ME 21 / 56 Betriebsanleitung Typ 2300 ME...
  • Page 22 Message A4 "Flushing Active" Output A4 “Flushing active” (terminals 25, 26 and 27, see control cabinet wiring diagrams) is activated as soon as a flushing has been triggered at the filter. 22 / 56 Operating instructions Typ 2300 ME Betriebsanleitung Typ 2300 ME...
  • Page 23 Display for "Operation" mode The green "Operation" LED (green) lights up once the power supply has been switched on and the controller is at operation level ("Operation" mode). Operating instructions Typ 2300 ME 23 / 56 Betriebsanleitung Typ 2300 ME...
  • Page 24 When flushing has been triggered, the following messages may in the second line (depending on the source): Flush. time 3s Remaining flushing time NOTE 3S indicates that the remaining flushing time is 3 seconds. 24 / 56 Operating instructions Typ 2300 ME Betriebsanleitung Typ 2300 ME...
  • Page 25 DP too high Filter ΔP 100% Differential pressure too high, flushing oil cartridge alarm treatment ΔP 100% If flow monitor signal Flow monitor alarm -B2 is lost Operating instructions Typ 2300 ME 25 / 56 Betriebsanleitung Typ 2300 ME...
  • Page 26 4 mA is defective NOTE With controller version V1.0/V1.1, four different alarms were analysed via input E4 on the board with an alarm message on the display. 26 / 56 Operating instructions Typ 2300 ME Betriebsanleitung Typ 2300 ME...
  • Page 27 Setting level - Changing and saving parameters Fig. 5-4 Setting level - Changing parameters The respective parameter can be selected by repeatedly pressing the ▲ or ▼ keys. Operating instructions Typ 2300 ME 27 / 56 Betriebsanleitung Typ 2300 ME...
  • Page 28 To change a numerical value (for e.g. parameter P4 backflushing time in seconds), numbers 0 - 9 can be changed by repeatedly pressing the ▲ or ▼ keys. 28 / 56 Operating instructions Typ 2300 ME Betriebsanleitung Typ 2300 ME...
  • Page 29 In order to save the value and return to the setting level Selecting parameters and viewing parameters, press the middle key until the flashing green "Operation" LED is turns off (approximately 3 seconds). Operating instructions Typ 2300 ME 29 / 56 Betriebsanleitung Typ 2300 ME...
  • Page 30 To return to the operation level and save the settings, the middle key must be pressed for approx. 3 seconds, once the “one menu level back” display message has been selected using the ▲ or ▼ key. 30 / 56 Operating instructions Typ 2300 ME Betriebsanleitung Typ 2300 ME...
  • Page 31 (only applies to controller version V1.0 for filter type 6.49 ME DN65 - DN200) When adjusting the backflushing time (standard: 60 s) time relay KF1 must also be set to half of the backflushing time. Operating instructions Typ 2300 ME 31 / 56 Betriebsanleitung Typ 2300 ME...
  • Page 32 *) The backflushing time P4 deviates in the case of controller version V1.1 as compared to V1.0, as the changeover time for the 3-way valve must be taken into account with V1.1. 32 / 56 Operating instructions Typ 2300 ME Betriebsanleitung Typ 2300 ME...
  • Page 33 From controller version V2.0, the backflushing has been optimised with an alternating control of the 3-way valve, i.e. with the help of this control, filters 1 and 2 are always controlled alternately. Operating instructions Typ 2300 ME 33 / 56 Betriebsanleitung Typ 2300 ME...
  • Page 34 35 s DN 125-150 Z46863 4301049 ∞ s *) 35 s DN 200 Z46864 4301050 ∞ s *) 65 s *) Meaning of the "∞" symbol = continuous time 34 / 56 Operating instructions Typ 2300 ME Betriebsanleitung Typ 2300 ME...
  • Page 35 The adjustment wheels can then be secured against unintentional adjustment using sealant or similar. ATTENTION The power supply must be interrupted before setting the time relay KF1, so that KF1 is not damaged. Operating instructions Typ 2300 ME 35 / 56 Betriebsanleitung Typ 2300 ME...
  • Page 36 German, English, French, and Spanish are available as operating languages. Setting German EN English Factory setting Initial value EN English Text display, line 1 P11 language Text display, line 2 EN English 36 / 56 Operating instructions Typ 2300 ME Betriebsanleitung Typ 2300 ME...
  • Page 37 In addition, the internal fault memory can be saved onto a USB stick. Adjustable in steps of one Range 0 to 9999 Factory setting Initial value 0 Text display, line 1 P12 testcode Text display, line 2 XXXX Operating instructions Typ 2300 ME 37 / 56 Betriebsanleitung Typ 2300 ME...
  • Page 38 Fig. 5-11 Setting and operation Setting DPS / DPT Factory setting Initial value DPS Text display, line 1 P15 DP select Text display, line 2 Text display, line 2 38 / 56 Operating instructions Typ 2300 ME Betriebsanleitung Typ 2300 ME...
  • Page 39 Setting Range 0.00 - 9.99 bar Factory setting Initial value 0.80 bar Text display, line 1 DP too high Text display, line 2 X.YY bar Operating instructions Typ 2300 ME 39 / 56 Betriebsanleitung Typ 2300 ME...
  • Page 40 Adjustable in steps of one second Range 1 - 1800 sec Factory setting Initial value 1200 sec Text display, line 1 DP2 delayed Text display, line 2 XXX seconds 40 / 56 Operating instructions Typ 2300 ME Betriebsanleitung Typ 2300 ME...
  • Page 41 The advanced setting “P17 alarm relays A2, A3, A4, A5” is necessary if the customer requires alarm outputs that differ from the standard system level (see standard control cabinet diagrams). (See Fig. 5.13 for detailed description of Adjustment and operation) Operating instructions Typ 2300 ME 41 / 56 Betriebsanleitung Typ 2300 ME...
  • Page 42 Fig. 5-13 P17 42 / 56 Operating instructions Typ 2300 ME Betriebsanleitung Typ 2300 ME...
  • Page 43 Fig. 5-13 and 5-14. From controller version V2.0, additional alarms (motor 1 fault, motor 2 fault, pump motor fault and valve fault) are available, which are analysed using the additional board. Operating instructions Typ 2300 ME 43 / 56 Betriebsanleitung Typ 2300 ME...
  • Page 44 Setting Off / On Factory setting Initial value OFF Text display, line 1 P21 Refill oil Text display, line 2 Text display, line 2 Fig. 5-15 Refill oil 44 / 56 Operating instructions Typ 2300 ME Betriebsanleitung Typ 2300 ME...
  • Page 45 The pump and solenoid valve are switched off in the process. It is not possible to acknowledge alarms and notifications, to start flushing procedures, or to access operating parameters while “Refill oil” mode is active. Operating instructions Typ 2300 ME 45 / 56 Betriebsanleitung Typ 2300 ME...
  • Page 46 Setting Off / On Factory setting Initial setting "On" Text display, line 1 P22 pressure switch Text display, line 2 Text display, line 2 46 / 56 Operating instructions Typ 2300 ME Betriebsanleitung Typ 2300 ME...
  • Page 47 Once the backflushing has ended, the control of the 3-way valve and the motors is stopped. The connection between filter 2 and the pump is always open and the motors do not rotate when no flushing is in progress. Operating instructions Typ 2300 ME 47 / 56 Betriebsanleitung Typ 2300 ME...
  • Page 48 The backflushing time P4 deviates in the case of controller version V2.0 compared to V1.1, as in V2.0, the changeover time for the 3-way valve has been taken into account in the software. 48 / 56 Operating instructions Typ 2300 ME Betriebsanleitung Typ 2300 ME...
  • Page 49 NOTE The indicator message (DP alarm [flushing frequency monitoring] = yellow LED) and alarm message (DP too high = red LED) have been divided from software version 06/07/2023. Operating instructions Typ 2300 ME 49 / 56 Betriebsanleitung Typ 2300 ME...
  • Page 50 V2.0 to "Flushed by DP", so that this indicator message (yellow LED) cannot be confused with the alarm message (DP too high = red LED). 50 / 56 Operating instructions Typ 2300 ME Betriebsanleitung Typ 2300 ME...
  • Page 51 5 seconds. For this purpose, the flow monitor is connected to a digital input on controller 2300 ME. If no ΔP-dependent flushing procedure is triggered within a certain period of time, a time-dependent flushing procedure is initiated.
  • Page 52 52 / 56 Operating instructions Typ 2300 ME Betriebsanleitung Typ 2300 ME...
  • Page 53 Refer to the control cabinet diagrams for the spare parts for the control box. DISPOSAL Observe the regulations for environmental protection. Make sure that the removed components are disposed of properly and in an environmentally friendly manner. Operating instructions Typ 2300 ME 53 / 56 Betriebsanleitung Typ 2300 ME...
  • Page 54 54 / 56 Operating instructions Typ 2300 ME Betriebsanleitung Typ 2300 ME...
  • Page 55 Control box description, Fuse F2 (2 amps) on Replace fuse function and setting circuit board A2 defective values) Solenoid valve and/or coil defective Replace solenoid valve and/or coil Operating instructions Typ 2300 ME 55 / 56 Betriebsanleitung Typ 2300 ME...
  • Page 56 LED lights up automatic filter engineBoll 6.49 ME). Replace faulty part Flow monitor alarm Flow monitor does not detect any flow Make sure flow monitor is working 56 / 56 Operating instructions Typ 2300 ME Betriebsanleitung Typ 2300 ME...