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ABB AC500 Hardware Manual
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ABB AC500 Hardware Manual

ABB AC500 Hardware Manual

Plc system assembly and device specifications
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HARDWARE MANUAL
AC500 PLC
System Assembly and Device Specifications for
AC500 V2 Products

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Summary of Contents for ABB AC500

  • Page 1 HARDWARE MANUAL AC500 PLC System Assembly and Device Specifications for AC500 V2 Products...
  • Page 2 1.8.2 AC500 (Standard)........................ 1147 1.8.3 S500-eCo..........................1166 1.8.4 S500............................. 1168 System Assembly, Construction and Connection.................. 1176 2.1 Introduction............................1176 2.2 Regulations............................1176 2.3 Safety Instructions..........................1177 2.4 Overall Information (valid for complete AC500 Product Family)............1180 3ADR010121, 13, en_US 2019/06/28...
  • Page 3 EMC-Conforming Assembly and Construction..............1188 2.4.5 Power Consumption of an Entire Station................1191 2.4.6 Recycling and Disposal......................1194 2.5 AC500-eCo............................1194 2.5.1 System Data AC500-eCo..................... 1194 2.5.2 Mechanical Dimensions....................... 1198 2.5.3 Mounting and Demounting....................1201 2.5.4 Connection and Wiring......................1210 2.5.5...
  • Page 4 Terminal Bases (AC500 Standard) > TB51x-TB54x — 1 Device Specifications 1.1 Terminal Bases (AC500 Standard) For AC500-eCo processor modules and special AC500 (Standard) processor modules the terminal base cannot be removed. 1.1.1 TB51x-TB54x ● TB511-ARCNET: 1 processor module, 1 communication module, with network interface ARCNET BNC ●...
  • Page 5 Device Specifications Terminal Bases (AC500 Standard) > TB51x-TB54x I/O bus (10-pin, female) to electrically connect the I/O terminal units Slot for processor module Slots for communication modules (TB511-xxx: 1 slot, TB521-xxx: 2 slots, TB541-xx: 4 slots) Interface for FieldBusPlug, not for terminal base TB523-2ETH...
  • Page 6 Device Specifications Terminal Bases (AC500 Standard) > TB51x-TB54x NOTICE! Risk of malfunctions! Unused slots for communication modules are not protected against accidental physical contact. – Unused slots for communication modules must be covered with dummy Ä Chapter 1.8.2.3 “TA524 - Dummy Com- communication modules (TA524 munication Module”...
  • Page 7 Device Specifications Terminal Bases (AC500 Standard) > TB51x-TB54x 1.1.1.2 Connections 1.1.1.2.1 I/O Bus The I/O bus is the I/O data bus for the I/O modules. Through this bus, I/O and diagnosis data are transferred between the processor module and the I/O modules. Up to 10 I/O modules can Ä...
  • Page 8 Device Specifications Terminal Bases (AC500 Standard) > TB51x-TB54x NOTICE! Risk of damaging the terminal base! Terminal base can be damaged by connecting the power supply terminal block (L+/M) to COM1. Make sure that the COM1 terminal block is always connected to the terminal base even if you do not use COM1 to prevent this.
  • Page 9 Device Specifications Terminal Bases (AC500 Standard) > TB51x-TB54x Serial Interface The serial interface COM2 is connected to a 9-pin D-sub connector. It is configurable for COM2 RS-232 and RS-485 and can be used (depending on the processor module) for: ●...
  • Page 10 Shield Cable shield Functional earth See supported protocols and used Ethernet ports for AC500 V2 prod- ucts:Ethernet Protocols and Ports. See communication via Modbus for AC500 V2 products: Modbus TCP/IP. See communication via Modbus for AC500 V2 products: Modbus RTU.
  • Page 11 Terminal bases TB5x3-2ETH for processor modules PM5xx-2ETH do not pro- vide an FBP interface. 1.1.1.3 Technical Data Ä Chapter 2.6.1 “System Data AC500” on page 1252 are The System Data of AC500 and S500 valid for standard version. Ä Chapter 2.7.1 “System Data AC500-XC” on page 1313 are The System Data of AC500-XC valid for the XC version.
  • Page 12 1SAP 112 100 R0260 TB521-ARCNET, Active terminal base AC500, slots: 1 processor module, 2 communication modules, ARCNET COAX connector 1SAP 112 100 R0270 TB521-ETH, terminal base AC500, Active slots: 1 processor module, 2 communication modules, with network interface Ethernet RJ45...
  • Page 13 Device Specifications Terminal Bases (AC500 Standard) > TF501-CMS and TF521-CMS - Function Module Terminal Bases Table 1: Accessories Part No. Description 1SAP 180 200 TK501, programming cable D-sub / D-sub, length: 5 m R0001 1SAP 180 200 TK502, programming cable terminal block / D-sub, length: 5 m...
  • Page 14 Device Specifications Terminal Bases (AC500 Standard) > TF501-CMS and TF521-CMS - Function Module Terminal Bases Slots for PM592-ETH Slots for FM502-CMS I/O bus to electrically connect the terminal units Terminal blocks for analog/digital inputs/outputs Serial interface COM1 Network interface The TF5x1-CMS are used as terminal bases for FM502-CMS, PM592-ETH and communication Ä...
  • Page 15 Device Specifications Terminal Bases (AC500 Standard) > TF501-CMS and TF521-CMS - Function Module Terminal Bases NOTICE! Risk of malfunctions! Unused slots for communication modules are not protected against accidental physical contact. – Unused slots for communication modules must be covered with dummy Ä...
  • Page 16 Device Specifications Terminal Bases (AC500 Standard) > TF501-CMS and TF521-CMS - Function Module Terminal Bases Terminal Signal Description Process voltage M (0 VDC) 2.0...2.7 AI0-...AI7- Negative input signal AI0...AI7 for analog channel 0...7 2.8/2.9 DI0/DI1 Input signal I0/I1 (standard digital input) 3.0...3.7...
  • Page 17 Device Specifications Terminal Bases (AC500 Standard) > TF501-CMS and TF521-CMS - Function Module Terminal Bases NOTICE! Risk of damaging the terminal base and power supply! Short circuits might damage the terminal base and power supply. Make sure that the four clamps L+ and M (two of each) are not wrongly con- nected (e.
  • Page 18 Device Specifications Terminal Bases (AC500 Standard) > TF501-CMS and TF521-CMS - Function Module Terminal Bases Pin assignment Serial Signal Interface Description Interface Functional earth RS-232 Transmit data Output RxD/TxD-P RS-485 Receive/Transmit Positive RS-232 Request to send Output SGND Signal ground...
  • Page 19 Device Specifications Terminal Bases (AC500 Standard) > TF501-CMS and TF521-CMS - Function Module Terminal Bases See supported protocols and used Ethernet ports for AC500 V3 prod- ucts:Ethernet Protocols and Ports. See communication via Modbus for AC500 V3 products: Modbus TCP/IP.
  • Page 20 1.2 Processor Modules The AC500 product family consists of the product groups: ● AC500 (standard): AC500 standard PLCs offer a wide range of performance levels and scalability. The PLCs are highly capable of communication and extension for flexible application. ● AC500-eCo: AC500-eCo PLCs are cost-effective, high-performance compact PLCs that offer total inter- operability with the core AC500 range and provide battery-free uninterrupted output.
  • Page 21 S500 devices represent the I/O modules of the product group AC500 (standard), whereas S500-eCo devices represent the I/O Modules of the product group AC500-eCo. Both S500 and S500-eCo devices can be combined with devices of the AC500 product family in a flexible way. 1.2.1 AC500-eCo 1.2.1.1...
  • Page 22 Device Specifications Processor Modules > AC500-eCo PM564 CPU PM564-RP-ETH 6DI 24VDC 6DO-R 240VAC 2A 2AI 1AO C0..5 INSERT PUSH STOP SD CARD COM2 COM2 WARNING! Use of incorrect battery may cause fire or explosion 17 NO3 COM1 R3..5 R0..2 24VDC IN...
  • Page 23 Device Specifications Processor Modules > AC500-eCo 1.2.1.1.1 Short Description The processor modules PM55x-xP and PM56x-xP are the central units of AC500-eCo. Their main characteristics are: ● 128 kB (PM554-xP and PM564-xP types) program memory, 512 kB (PM556-xP and PM566- xP types) program memory ●...
  • Page 24 The electrical connection is established via a removable 5-pin terminal block. As the terminal block is also available as a spare part (inside TA570 Spare Part Set for AC500-eCo processor modules), further information on the terminal block for power supply and the terminal block for Ä...
  • Page 25 Device Specifications Processor Modules > AC500-eCo According to IEC 60204-1:2016, where control circuits are supplied from an AC source, transformers having separate windings shall be used to separate the power supply from the control supply. Serial interface The serial non-isolated COM1 interface provides communication via RS-485 and is carried out COM1 as a 9-pin D-sub jack.
  • Page 26 Device Specifications Processor Modules > AC500-eCo NOTICE! The internal power supply voltage, which is connected to pin 6 of the D-sub connector, must not be short-circuited or connected to any other voltages. Serial interface The optional serial COM2 interface provides communication via RS-485 and is carried out as a COM2 (optional) removable 5-pin terminal with screw connection.
  • Page 27 The electrical connection is established via a removable 5-pin terminal block. As the terminal block is also available as a spare part (inside TA570 Spare Part Set for AC500-eCo processor modules), further information on the terminal block for power supply and the terminal block for Ä...
  • Page 28 Device Specifications Processor Modules > AC500-eCo CAUTION! Risk of damaging the processor module and the connected modules! Voltages > 35 VDC (DC variants only) or > 288 VAC (AC variants only) might damage the processor module and the connected modules.
  • Page 29 Device Specifications Processor Modules > AC500-eCo Processor Power No. and type No. and type No. and type No. and type module supply of digital of digital out- of analog of analog inputs puts inputs outputs PM55x-T(P), 24 VDC 8 x 24 VDC...
  • Page 30 Processor Modules > AC500-eCo 1.2.1.1.6 Diagnosis The AC500 processor module can display various errors according to the error classes. The fol- lowing error classes are possible. The reaction of the processor module is different for each type of error. Error class...
  • Page 31 Device Specifications Processor Modules > AC500-eCo State Color LED = ON LED = OFF LED flashing Power supply Green Power supply Power supply present missing RUN/STOP Green Processor Processor Fast flashing state module is in module is in (4 Hz): The...
  • Page 32 Activity Link Green No link Link 1.2.1.1.8 Technical Data Ä Chapter 2.5.1 “System Data AC500-eCo” The System Data of AC500-eCo apply on page 1194 Only additional details are therefore documented below. General Data Power supply 24 VDC 100 - 240 VAC...
  • Page 33 Processor module interfaces I/O bus, COM1, COM2 (optional), Ethernet (depending on model) Connection system see System Assembly, Construction and Connection Ä Chapter 2.5 “AC500-eCo” on page 1194 Weight PM554-TP: 300 g PM554-RP-AC: 400 g PM554-TP-ETH: 300 g PM564-RP-AC: 400 g...
  • Page 34 Device Specifications Processor Modules > AC500-eCo Programming languages - Instruction List (IL) - Function Block Diagram (FBD) - Ladder Diagram (LD) - Sequential Function Chart (SFC) - Structured Text (ST) - Continuous Function Chart (CFC) Cycle time for 1000 instructions Binary 0.08 ms...
  • Page 35 Device Specifications Processor Modules > AC500-eCo Serial interface COM2 (optional) Physical link RS-485 Electrical isolation none (TA562-RS or TA562-RS-RTC) 500 VDC (TA569-RS-ISO) Baudrate Configurable from 1.2 to 115.2 kBit/s Connection Removable 5-pin terminal block Common mode range Typ. -8 V / +12 V (CAUTION: The interface can be damaged if the signal exceeds the common mode range.)
  • Page 36 Device Specifications Processor Modules > AC500-eCo 1.2.1.1.9 Ordering Data Table 7: Processor Modules for AC500-eCo Part No. Description Product Life Cycle Phase *) 1SAP 120 600 R0001 PM554-TP, processor module, 128 kB Active memory, 8 DI, 6 DO-T, 24 VDC, with...
  • Page 37 TA562-RS-RTC: real-time clock and RS-485 adaptor for PM55x-xP and R5210 PM56x-xP 1TNE 968 901 TA566: wall mounting accessory, 100 pieces R3107 1TNE 968 901 TA570: spare part set for AC500-eCo processor modules R3203 1.2.1.2 Onboard I/Os in Processor Module PM55x ● 8 DI 24 VDC ●...
  • Page 38 Terminals of Onboard I/Os for PM55x-R and PM55x-R-AC AC500-eCo processor modules are equipped with non-removable terminals. AC500-eCo processor modules are equipped with removable terminal blocks which must be ordered separately. The electrical functionality of both processor module types is identical.
  • Page 39 Device Specifications Processor Modules > AC500-eCo 1.2.1.2.2 Functionality Parameter Value Digital inputs 8 (24 VDC), can be used as source inputs or as sink inputs Interrupt inputs 4 (DI0...DI3), configurable Interrupt response time Max. 0.8 ms when input delay is set to 0.1 ms...
  • Page 40 Device Specifications Processor Modules > AC500-eCo PM55x-T(P) PM55x-R(P) The assignment of the terminals for PM55x-T(P): Terminal Signal Description C0...7 Input common for digital input signals DI0 to Digital input signal DI0 Digital input signal DI1 Digital input signal DI2 Digital input signal DI3...
  • Page 41 Device Specifications Processor Modules > AC500-eCo Terminal Signal Description Digital output signal O1 Digital output signal O2 Digital output signal O3 Digital output signal O4 Digital output signal O5 Process supply voltage UP +24 VDC Process supply voltage ZP 0 VDC...
  • Page 42 Device Specifications Processor Modules > AC500-eCo NOTICE! Risk of malfunctions in the plant! A ground closure, e. g. caused by a damaged cable insulation, can bridge switches accidentally. Use sink inputs when possible or make sure that, in case of error, there will be no risks to persons or plant.
  • Page 43 Device Specifications Processor Modules > AC500-eCo NOTICE! Risk of malfunctions in the plant! The outputs may switch on for a period of 10 to 50 µs if the process supply voltage UP/ZP is switched on. This must be considered in the planning of the application.
  • Page 44 I/O Configuration The configuration data of the onboard I/Os is stored in the processor podule PM55x. 1.2.1.2.6 Parameterization For information about parameterization, refer to the description for onboard I/Os for processor podule PM55x AC500-eCo Onboard I/Os. 1.2.1.2.7 Diagnosis E1...E Identifier AC500-Display <−...
  • Page 45 Device Specifications Processor Modules > AC500-eCo E1...E Identifier AC500-Display <− Display in 000...063 Class Comp Dev PS501 PLC Browser Class Inter- Device Module Channel Error- Error message Remedy face Identifier Invalid configuration value for Correct frequency PWM channel. Frequency /...
  • Page 46 Device Specifications Processor Modules > AC500-eCo Parameter Value Input signal range -24 VDC +24 VDC Signal 0 -5 V...+3 V -3 V...+5 V Undefined signal -15 V...- 5 V +5 V...+15 V Signal 1 -30 V...-15 V +15 V...+30 V Ripple with signal 0 Within -5 V...+3 V...
  • Page 47 Device Specifications Processor Modules > AC500-eCo Parameter Value Way of operation Non-latching type Min. output voltage at signal 1 20 VDC at max. current consumption Output delay (max. at rated load) 0 to 1 50 µs 1 to 0 200 µs...
  • Page 48 Device Specifications Processor Modules > AC500-eCo Parameter Value Indication of the output signals 1 yellow LED per channel; the LED is on when the output signal is high (signal 1) and the module is powered through the I/O bus Way of operation...
  • Page 49 Terminals of onboard I/Os for PM56x-R(P) and PM56x-R(P)-AC AC500-eCo processor modules are equipped with non-removable terminals. AC500-eCo processor modules are equipped with removable terminal blocks which must be ordered separately. The electrical functionality of both processor modules is identical. 1.2.1.3.1...
  • Page 50 Device Specifications Processor Modules > AC500-eCo Processor Power No. and type No. and type No. and type No. and type module supply of digital of digital out- of analog of analog inputs puts inputs outputs PM56x-T(P), 24 VDC 6 x 24 VDC *) 6 x 24 VDC,...
  • Page 51 Device Specifications Processor Modules > AC500-eCo 1.2.1.3.3 Electrical Connection NOTICE! Risk of damaging the PLC modules! The PLC modules must not be removed while the plant is connected to a power supply. Make sure that all voltage sources (supply and process voltage) are switched off before you –...
  • Page 52 Device Specifications Processor Modules > AC500-eCo PM56x-T(P) PM56x-R(P) Assignment of Terminal Signal Description the Terminals C0...5 Input common for digital input signals DI0 to DI5 for PM56x-T(P) Digital input signal DI0 Digital input signal DI1 Digital input signal DI2 Digital input signal DI3...
  • Page 53 Device Specifications Processor Modules > AC500-eCo Terminal Signal Description Digital output signal O3 Digital output signal O4 Digital output signal O5 Process supply voltage UP +24 VDC Process supply voltage ZP 0 VDC Assignment of Terminal Signal Description the Terminals C0...5...
  • Page 54 Device Specifications Processor Modules > AC500-eCo *) The M-terminal of the onboard I/Os is inter- *) The M-terminal of the Onboard I/Os is inter- nally connected to the M-terminal of the pro- nally connected to the M-terminal of the pro-...
  • Page 55 Device Specifications Processor Modules > AC500-eCo NOTICE! Risk of malfunctions in the plant! The outputs may switch on for a period of 10 to 50 µs if the process supply voltage UP/ZP is switched on. This must be considered in the planning of the application.
  • Page 56 Device Specifications Processor Modules > AC500-eCo CAUTION! Risk of damaging the processor module! – Never short-circuit or overload the outputs. – Never connect inductive loads without an external suppression against voltage peaks due to inductive kickback. – Never connect voltages > 240 V. All outputs must be fed from the same phase.
  • Page 57 I/O Configuration The configuration data of the onboard I/Os is stored in the processor module PM56x. 1.2.1.3.6 Parameterization For information about parameterization, refer to the description for onboard I/Os for processor podule PM56x AC500-eCo Onboard I/Os. 1.2.1.3.7 Diagnosis E1...E4 Identifier AC500- <−...
  • Page 58 Device Specifications Processor Modules > AC500-eCo E1...E4 Identifier AC500- <− Display in Display 000...063 Class Comp PS501 Browser Class Inter- Device Module Channel Error- Error message Remedy face Identifier Invalid configuration of Correct onboard I/O module, e. PLC con- g. 2 input channels are...
  • Page 59 Device Specifications Processor Modules > AC500-eCo 1.2.1.3.8 Displays Status Color LED = ON LED = OFF DI0...DI5 Digital input yellow Input is ON Input is OFF DO0...DO5 Digital output yellow Output is ON Output is OFF AI0, AI1*) Analog input...
  • Page 60 Device Specifications Processor Modules > AC500-eCo Range 0 V...+10 V 0 mA...20 mA Digital value Decimal Hex. 0.00 0.00 0000 Output value too FFE0 low or underflow -6912 E500 0.00 -32768 8000 Range 4 mA...20 mA Digital value Decimal Hex.
  • Page 61 Device Specifications Processor Modules > AC500-eCo Parameter Value Signal 0 -5 V...+3 V -3 V...+5 V Undefined signal -15 V...- 5 V +5 V...+15 V Signal 1 -30 V...-15 V +15 V...+30 V Ripple with signal 0 Within -5 V...+3 V Within -3 V...+5 V...
  • Page 62 Device Specifications Processor Modules > AC500-eCo Parameter Value Min. output voltage at signal 1 20 VDC at max. current consumption Output delay (max. at rated load) 0 to 1 50 µs 1 to 0 200 µs Rated protection fuse (per group)
  • Page 63 Device Specifications Processor Modules > AC500-eCo Parameter Value Indication of the output signals 1 yellow LED per channel; the LED is on when the output signal is high (signal 1) and the module is powered through the I/O bus Way of operation...
  • Page 64 Device Specifications Processor Modules > AC500-eCo Technical Data of the Analog Inputs Parameter Value Number of channels per module 2 voltage inputs Distribution of channels into groups 1 group for 2 channels Galvanic isolation None Power Supply Voltage Via the L+ and the M terminal of the pro-...
  • Page 65 Device Specifications Processor Modules > AC500 (Standard) Parameter Value Output load ability as voltage output +2 mA max. Accuracy for current and voltage output Typical (25 °C) ±1 % of full-scale Worst case (at 0 °C...60 °C or EMC distur- ±2.5 % of full-scale...
  • Page 66 TA524) 1.2.2.1.1 Short Description The processor modules are the central units of the control system AC500. The types differ in Ä Chapter 1.2.2.1.2 “Assortment” on page 68. their performance (memory size, speed etc.) Each processor module must be mounted on a suitable terminal base.
  • Page 67 Device Specifications Processor Modules > AC500 (Standard) The terminal base type depends on the number of communication modules which are used together with the processor module and on the processor module's network interface type (1x Ethernet, 2x Ethernet or ARCNET).
  • Page 68 Device Specifications Processor Modules > AC500 (Standard) 1.2.2.1.2 Assortment Module Program Cycle Time Network Interface Other Inter- Suitable and Data for 1 Instruc- faces Terminal Base Ethernet ARCNET Memory tion PM572 128 kB Binary: min. TB5x1-ETH 0.06 µs PM573-ETH 512 kB...
  • Page 69 The technical data, handling instructions and the insertion/replacement of the battery is described in detail in chapter TA521 Lithium Battery. Memory Card AC500 processor modules are supplied without memory card. It must be ordered separately. The memory card can be used ●...
  • Page 70 System Technology sec- tion Display. 1.2.2.1.6 Technical Data Ä Chapter 2.6.1 “System Data AC500” on page 1252 are The System Data of AC500 and S500 valid for standard version. Ä Chapter 2.7.1 “System Data AC500-XC” on page 1313 are The System Data of AC500-XC valid for the XC version.
  • Page 71 Device Specifications Processor Modules > AC500 (Standard) Parameter Value PM59x: 90 mA PM59x-ETH: 150 mA PM59x-2ETH: 150 mA PM59x-ARCNET: 150 mA Fuse melting integral at 24 VDC Min. 1 A²s Ä Chapter 2.4.5.2 “Dimensioning of the Fuses” on page 1193 Max.
  • Page 72 Device Specifications Processor Modules > AC500 (Standard) Detailed Data Table 10: PM57x Processor Module PM572 PM573-ETH Program memory flash EPROM 128 kB 512 kB and RAM Data memory, integrated 128 kB, incl. 12 kB 512 kB, incl. 288 kB buffered...
  • Page 73 Device Specifications Processor Modules > AC500 (Standard) Processor Module PM572 PM573-ETH Physical link Configurable for RS-232 or RS-485 (from 0.3 to 187.5 kB/s) pluggable terminal block, spring connection for pro- Connection gramming, as Modbus (master/slave), as serial ASCI communication, as CS31 Master...
  • Page 74 Device Specifications Processor Modules > AC500 (Standard) Processor Module PM582 PM583-ETH PM585-ETH Program storage Firmware update Cycle time for 1 instruction: Binary Min. 0.05 µs Min. 0.004 µs Word Min. 0.06 µs Min. 0.008 µs Floating point Min. 0.50 µs Min.
  • Page 75 Device Specifications Processor Modules > AC500 (Standard) Processor Module PM582 PM583-ETH PM585-ETH ETH = Ethernet ETH onboard with web server, SNTP and IEC60870-5-104 RJ45 protocol ARCNET = ARCNET BNC Number of external communication modules Up to 4 communication modules like PROFIBUS DP, Ethernet, CANopen.
  • Page 76 Device Specifications Processor Modules > AC500 (Standard) Processor Module PM59x-ETH PM59x- PM59x-ETH ARCNET PM59x-2ETH Binary Min. 0.002 µs Min. 0.002 µs Min. 0.002 µs Word Min. 0.004 µs Min. 0.004 µs Min. 0.004 µs Floating point Min. 0.004 µs Min. 0.004 µs Min.
  • Page 77 Device Specifications Processor Modules > AC500 (Standard) Processor Module PM59x-ETH PM59x- PM59x-ETH ARCNET PM59x-2ETH ETH = Ethernet ARCNET ETH onboard with Web- RJ45 ARCNET server, SNTP ARCNET = ARCNET ARCNET IEC60870-5-10 4 protocol Number of external communication mod- Up to 4 communication modules like PROFIBUS ules DP, Ethernet, CANopen.
  • Page 78 Device Specifications Processor Modules > AC500 (Standard) 1.2.2.1.7 Ordering Data Processor Mod- Part No. Description Product Life Cycle Phase *) ules for AC500 1SAP 130 200 R0200 PM572, processor module, memory Active (Standard) V2 128 kB, 24 VDC, memory card slot,...
  • Page 79 Device Specifications Processor Modules > AC500 (Standard) Part No. Description Product Life Cycle Phase *) 1SAP 150 000 R0271 PM590-ETH, processor module, Active memory 2 MB, 24 VDC, memory card slot, interfaces 2x RS-232/485 (programming, Modbus/CS31), 1x FBP, display, onboard Ethernet...
  • Page 80 Device Specifications Processor Modules > AC500 (Standard) Processor module PM591-2ETH can only be used with TB523-2ETH. Processor modules PM57x-ETH(-XC), PM58x-ETH(-XC) and PM59x-ETH(-XC) with ordering No. 1SAPxxxxxxR0271 can only be used with terminal bases TB5x1-ETH(-XC) with ordering No. 1SAPxxxxxxR0270. 1.2.2.2 PM595 ●...
  • Page 81 1.2.2.2.1 Short Description The processor module is a central unit for AC500 with high performance. Each processor module can operate up to 2 communication modules via its communication module interface. The communication modules are mounted on the left side of the processor module.
  • Page 82 Device Specifications Processor Modules > AC500 (Standard) For PM595 only: For EtherCAT and PROFINET support make sure the following firmware is installed: – PROFINET: V 2.8.1.2 or newer – EtherCAT: V 4.2.23 (2) or newer To update the Firmware of PM595, please follow the instructions in the chapter Firmware update.
  • Page 83 Device Specifications Processor Modules > AC500 (Standard) Power Supply Pin assignment The supply voltage of 24 VDC is connected to a removable 5-pin terminal block. L+/M exist twice. It is therefore possible to feed e.g. external sensors (up to 8 A max. with 1.5 mm con- ductor) via these terminals.
  • Page 84 Device Specifications Processor Modules > AC500 (Standard) NOTICE! Risk of damaging the terminal base! Excessive current might damage the clamp and terminal base. Make sure that the current flowing through the removable clamps never exceeds 8 A (with 1.5 mm conductor).
  • Page 85 Shield Cable shield Functional earth See supported protocols and used Ethernet ports for AC500 V2 prod- ucts:Ethernet Protocols and Ports. See communication via Modbus for AC500 V2 products: Modbus TCP/IP. See communication via Modbus for AC500 V2 products: Modbus RTU.
  • Page 86 Storage Elements Lithium Battery AC500 processor modules are supplied without a lithium battery. It must therefore be ordered separately. The TA541 lithium battery is used to save SRAM contents of processor modules (PM595-4ETH-F only) and back up the real-time clock in case of power failures. Even if the pro- cessor modules can work without a battery, its use is still recommended in order to prevent process data being lost in case of power failures (PM595-4ETH-F only).
  • Page 87 Detailed information can be found in the System Technology chapter. AC500 processor modules can be operated with and without memory cards. The processor module uses a standard file system (FAT; filenames stored in 8.3 format, on memory card). This allows standard card readers to read and write the memory cards (MC502).
  • Page 88 Device Specifications Processor Modules > AC500 (Standard) Color Status Description Green Power supply available Blinking Power supply not available or defec- tive hardware Green Processor module is in RUN mode Blinking Processor module is in STOP mode Red/green An error has occurred...
  • Page 89 RUN/STOP Switches the processor module from RUN to STOP mode. The AC500 processor module can display various errors according to the error classes. The reaction of the Processor Module is different for each type of error. See System Technology LED display.
  • Page 90 Device Specifications Processor Modules > AC500 (Standard) Detailed data Parameter Value Flash memory for boot projects, symbols and web 32768 kB pages SDRAM for user program 16384 kB SDRAM for user data 16384 kB Expandable memory None Integrated mass storage memory...
  • Page 91 Device Specifications Processor Modules > AC500 (Standard) Parameter Value LCD display Optional Buttons and switches 1 button for Reset (Reserved) 1 Button (Reserved) 1 Switch for RUN/STOP 1.2.2.2.7 Ordering Data Part No. Description Product Life Cycle Phase *) 1SAP 155 500 R0279...
  • Page 92 Device Specifications Communication Modules (AC500 Standard) > Overview 1.3 Communication Modules (AC500 Standard) 1.3.1 Overview AC500 communication modules are required for ● a connection to standard field bus systems and ● for integration into existing networks. AC500 communication modules ●...
  • Page 93 Device Specifications Communication Modules (AC500 Standard) > Overview WARNING! Removal/Insertion under power The devices are not designed for removal or insertion under power. Because of unforeseeable consequences, it is not allowed to plug or unplug devices with the power being ON.
  • Page 94 Device Specifications Communication Modules (AC500 Standard) > Overview 1.3.1.1 Technical Data (Overview) CM574- CM574- CM579 CM582-DP CM598-CN CM589- CM597-ETH RCOM PNIO(-4) CM592-DP CM588-CN ETHC CM579-PNIO Field bus RCOM/ Serial EtherC PROFIBUS CANopen PROFINET 2 x Ethernet RCOM+ (ASCII/ Modbus) Transmission 2.4 kBit/s...
  • Page 95 Device Specifications Communication Modules (AC500 Standard) > CM574-RCOM for RCOM/RCOM+ 1.3.2 CM574-RCOM for RCOM/RCOM+ 5 LEDs for state display Label 2 interfaces: 1x RCOM protocol interface, 1x CONSOLE 1.3.2.1 Purpose Communication module CM574-RCOM is equipped with 2 serial interfaces (RCOM protocol communication and Console) which provide the remote protocol RCOM/RCOM+.
  • Page 96 Switch between two protocols (Online access, Modbus, ASCII, SysLibCom) using the block COM_SET_PROT CS31 bus CS31 bus master RCOM/RCOM+ ABB remote protocol RCOM or RCOM+ (only available as sepa- rate communication module CM574-RCOM) COM2 Online access Online access for IEC 61131-3 programming with serial driver...
  • Page 97 Device Specifications Communication Modules (AC500 Standard) > CM574-RCOM for RCOM/RCOM+ Bus line Remarks Commonly used telephone cables with PE insulation and a core diameter of > 0.8 mm are usually sufficient. Cables with PVC core insulation and core diameter of 0.8 mm can be used up to a length of approx.
  • Page 98 Error No error 1.3.2.4 Technical Data Ä Chapter 2.6.1 “System Data AC500” on page 1252 are The System Data of AC500 and S500 valid for standard version. The System Data of AC500-XC Ä Chapter 2.7.1 “System Data AC500-XC” on page 1313 are valid for the XC version.
  • Page 99 Device Specifications Communication Modules (AC500 Standard) > CM574-RCOM for RCOM/RCOM+ Table 19: Technical Data of the Interfaces Parameter Value Serial interface standard EIA RS-232 or EIA RS-485 Interface connector Pluggable 9-pin terminal block Potential separation Yes, from the CPU, 500 VDC...
  • Page 100 Device Specifications Communication Modules (AC500 Standard) > CM574-RS with 2 Serial Interfaces 1.3.3 CM574-RS with 2 Serial Interfaces 5 LEDs for state display 2 rotary switches for address setting Label 2 serial communication interfaces 1.3.3.1 Purpose Communication module CM574-RS is equipped with 2 serial interfaces (COM1 and COM2) which can be used as programming interface or for communication e.g.
  • Page 101 Device Specifications Communication Modules (AC500 Standard) > CM574-RS with 2 Serial Interfaces Signal Interface Description Term. P RS-485 Terminator P RxD/TxD-P RS-485 Receive/Transmit, positive RxD/TxD-N RS-485 Receive/Transmit, negative Term. N RS-485 Terminator N RS-232 Request to send (output) RS-232 Transmit data (output)
  • Page 102 Device Specifications Communication Modules (AC500 Standard) > CM574-RS with 2 Serial Interfaces Bus line Remarks Commonly used telephone cables with PE insulation and a core diameter of > 0.8 mm are usually sufficient. Cables with PVC core insulation and core diameter of 0.8 mm can be used up to a length of approx.
  • Page 103 Device Specifications Communication Modules (AC500 Standard) > CM574-RS with 2 Serial Interfaces 1.3.3.4 Technical Data Ä Chapter 2.6.1 “System Data AC500” on page 1252 are The System Data of AC500 and S500 valid for standard version. Ä Chapter 2.7.1 “System Data AC500-XC” on page 1313 are The System Data of AC500-XC valid for the XC version.
  • Page 104 Device Specifications Communication Modules (AC500 Standard) > CANopen 1.3.3.5 Ordering Data Part No. Description Product Life Cycle Phase *) 1SAP 170 400 R0201 CM574-RS, communication module, Active 2x serial RS232/485, free configurable serial interface module *) For planning and commissioning of new installations use modules in Active status only.
  • Page 105 Device Specifications Communication Modules (AC500 Standard) > CANopen 1.3.4.1.1 Purpose Communication module CM588-CN enables communication via the CANopen field bus. Ä Chapter 1.3.4.1 “CM588-CN - CANopen Slave” on page 104 is a slave in a CM588-CN CANopen network. It is connected to the processor module via an internal communication bus.
  • Page 106 Device Specifications Communication Modules (AC500 Standard) > CANopen Types of Bus For CANopen, only bus cables with characteristics as recommended in ISO 11898 are to be Cables used. The requirements for the bus cables depend on the length of the bus segment. Regarding...
  • Page 107 COMBICON connection, DeviceNet interface Data lines, twisted pair cables black white blue bare The earthing of the shield should take place at the switch-gear. Please refer to Ä Chapter 2.6.1 “System Data AC500” on page 1252. 2019/06/28 3ADR010121, 13, en_US...
  • Page 108 CAN-ERR Red Do not power off the PLC! 1.3.4.1.4 Technical Data Ä Chapter 2.6.1 “System Data AC500” on page 1252 are The System Data of AC500 and S500 valid for standard version. The System Data of AC500-XC Ä Chapter 2.7.1 “System Data AC500-XC” on page 1313 are valid for the XC version.
  • Page 109 Device Specifications Communication Modules (AC500 Standard) > CANopen Parameter Value Ä Chapter 1.2.2.1 Usable CPUs PM57x, PM58x, PM59x “PM57x (-y), PM58x (-y) and PM59x (-y)” on page 65 Usable terminal bases All TB5xx Ä Chapter 1.1.1 “TB51x-TB54x” on page 4...
  • Page 110 Device Specifications Communication Modules (AC500 Standard) > CANopen 1.3.4.2 CM598-CN - CANopen Master ● CANopen master 1 Mbit/s ● XC version for use in extreme ambient conditions available 5 LEDs for state display Label Communication interface, 5-pin, Combicon, male, removable plug with spring terminals Sign for XC version 1.3.4.2.1...
  • Page 111 Device Specifications Communication Modules (AC500 Standard) > CANopen 1.3.4.2.2 Electrical Connection Field Bus Interface Interface socket 5-pin COMBICON Transmission standard ISO 11898, potential-free Transmission protocol CANopen (CAN), 1 Mbaud max. Transfer rate (baud rate) 10 kbit/s, 20 kbit/s, 50 kbit/s, 100 kbit/s, 125 kbit/s, 250 kbit/s, 500...
  • Page 112 Device Specifications Communication Modules (AC500 Standard) > CANopen Length of seg- Bus cable (shielded, twisted pair) Max. baud rate ment [m] [kbit/s] Conductor Line resistance Wave impe- cross section [W/km] dance [W] [mm²] 0...40 0.25...0.34 / 1000 at 40 m AWG23, AWG22 40...300...
  • Page 113 COMBICON connection, DeviceNet interface Data lines, twisted pair cables black white blue bare The earthing of the shield should take place at the switch-gear. Please refer to Ä Chapter 2.6.1 “System Data AC500” on page 1252. 2019/06/28 3ADR010121, 13, en_US...
  • Page 114 Do not power off the PLC! 1.3.4.2.4 Technical Data Ä Chapter 2.6.1 “System Data AC500” on page 1252 are The System Data of AC500 and S500 valid for standard version. Ä Chapter 2.7.1 “System Data AC500-XC” on page 1313 are The System Data of AC500-XC valid for the XC version.
  • Page 115 Device Specifications Communication Modules (AC500 Standard) > CANopen Parameter Value Protocol CANopen Master, CAN2A, CAN2B Transmission rate 10 kbit/s to 1 Mbit/s Ambient temperature see: Ä Chapter 2.6.1 “System System data AC500 Data AC500” on page 1252 Ä Chapter 2.7.1 System Data AC500 XC “System Data AC500-XC”...
  • Page 116 Device Specifications Communication Modules (AC500 Standard) > EtherCAT 1.3.5 EtherCAT 1.3.5.1 CM579-ETHCAT - EtherCAT Master 5 LEDs for state display 2 rotary switches for address setting (not used) Label 2 communication interfaces RJ45 (ETHCAT1 and ETHCAT2) 1.3.5.1.1 Intended Purpose Communication module CM579-ETHCAT is for EtherCAT communication.
  • Page 117 Device Specifications Communication Modules (AC500 Standard) > EtherCAT Table 23: Pin assignment RJ45 jack: Interface Signal Description TxD+ Transmit data + TxD- Transmit data - RxD+ Receive data + not used not used RxD- Receive data - not used not used...
  • Page 118 Device Specifications Communication Modules (AC500 Standard) > EtherCAT 1.3.5.1.3 State LEDs The EtherCAT state is shown by the EtherCAT communication module's LEDs. Some LEDs are two-colored. Table 24: Meaning of the diagnosis LEDs Color State Description Green Power supply available...
  • Page 119 Communication Modules (AC500 Standard) > EtherCAT 1.3.5.1.4 Technical Data Ä Chapter 2.6.1 “System Data AC500” on page 1252 are The System Data of AC500 and S500 valid for standard version. Ä Chapter 2.7.1 “System Data AC500-XC” on page 1313 are The System Data of AC500-XC valid for the XC version.
  • Page 120 Device Specifications Communication Modules (AC500 Standard) > Ethernet 1.3.5.1.5 Ordering Data Part No. Description Product Life Cycle Phase *) 1SAP 170 902 R0101 CM579-ETHCAT, EtherCAT Active communication module *) For planning and commissioning of new installations use modules in Active status only.
  • Page 121 Device Specifications Communication Modules (AC500 Standard) > Ethernet 1.3.6.1.1 Purpose The communication module provides communication via the Ethernet bus. Ethernet connection can be established directly to the communication module, an additional switch is not necessary. The Ethernet communication module is an intelligent 100-base-T-Ethernet communication inter- face based on the highly integrated netX100 micro-controller.
  • Page 122 Device Specifications Communication Modules (AC500 Standard) > Ethernet 1.3.6.1.3 State LEDs The Ethernet state is shown by the Ethernet communication module's LEDs. Table 27: Meaning of the diagnosis LEDs Color State Description Green Power supply available Power supply not available or defective...
  • Page 123 Communication Modules (AC500 Standard) > Ethernet 1.3.6.1.4 Technical Data Ä Chapter 2.6.1 “System Data AC500” on page 1252 are The System Data of AC500 and S500 valid for standard version. Ä Chapter 2.7.1 “System Data AC500-XC” on page 1313 are The System Data of AC500-XC valid for the XC version.
  • Page 124 Device Specifications Communication Modules (AC500 Standard) > PROFIBUS 1.3.6.1.5 Ordering Data Part No. Description Product Life Cycle Phase *) 1SAP 173 700 R0001 CM597-ETH, communication module Active Ethernet TCP/IP with integrated 2-port switch 1SAP 373 700 R0001 CM597-ETH-XC, Active communication module Ethernet...
  • Page 125 Device Specifications Communication Modules (AC500 Standard) > PROFIBUS 5 LEDs for state display Label Communication interface PROFIBUS DP D-sub, 9-pin, female Sign for XC version 1.3.7.1.1 Purpose Communication module CM582-DP enables communication over the PROFIBUS DP field bus. For use in extreme ambient conditions (e.g. wider temperature and humidity range), a special XC version of the device is available.
  • Page 126 Device Specifications Communication Modules (AC500 Standard) > PROFIBUS 1.3.7.1.2 Electrical Connection Field Bus Interface The PROFIBUS DP connector (9-pin, female) has the following pin assignment: Signal Description Not connected Not connected RxD/TxD-P Receive/Transmit positive CNTR-P Control signal for repeater, positive...
  • Page 127 (alternately) Do not power off the PLC! 1.3.7.1.4 Technical Data Ä Chapter 2.6.1 “System Data AC500” on page 1252 are The System Data of AC500 and S500 valid for standard version. The System Data of AC500-XC Ä Chapter 2.7.1 “System Data AC500-XC” on page 1313 are valid for the XC version.
  • Page 128 Device Specifications Communication Modules (AC500 Standard) > PROFIBUS Parameter Value Ä Chapter 1.1.1 “TB51x-TB54x” Usable terminal bases All TB5xx on page 4 Current consumption from 24 VDC power Typ. 65 mA supply at the terminal base of the CPU Internal power supply...
  • Page 129 Device Specifications Communication Modules (AC500 Standard) > PROFIBUS 5 LEDs for state display Label Communication interface PROFIBUS DP D-sub, 9-pin, female Sign for XC version 1.3.7.2.1 Purpose Communication module CM592-DP enables communication over the PROFIBUS DP field bus. For use in extreme ambient conditions (e.g. wider temperature and humidity range), a special XC version of the device is available.
  • Page 130 Device Specifications Communication Modules (AC500 Standard) > PROFIBUS 1.3.7.2.2 Electrical Connection Field Bus Interface The PROFIBUS DP connector (9-pin, female) has the following pin assignment: Signal Description Not connected Not connected RxD/TxD-P Receive/Transmit positive CNTR-P Control signal for repeater, positive...
  • Page 131 (alternately) Do not power off the PLC! 1.3.7.2.4 Technical Data Ä Chapter 2.6.1 “System Data AC500” on page 1252 are The System Data of AC500 and S500 valid for standard version. The System Data of AC500-XC Ä Chapter 2.7.1 “System Data AC500-XC” on page 1313 are valid for the XC version.
  • Page 132 Device Specifications Communication Modules (AC500 Standard) > PROFIBUS Parameter Value State indication By 5 LEDs PWR, RDY, RUN, STA, ERR Ä Chapter 1.2.2.1 Usable CPUs PM57x, PM58x, PM59x “PM57x (-y), PM58x (-y) and PM59x (-y)” on page 65 Usable terminal bases All TB5xx Ä...
  • Page 133 Device Specifications Communication Modules (AC500 Standard) > PROFIBUS *) For planning and commissioning of new installations use modules in Active status only. 1.3.7.3 PROFIBUS Connection Details Attachment 9-pin D-sub connector, male Plug for the Bus Cable Parameter Value Fastening torque 0.4 Nm...
  • Page 134 Device Specifications Communication Modules (AC500 Standard) > PROFINET Baud Rate Maximum Cable Length 9.6 / 19.2 / 93.75 kBaud 1200 m 187.5 kBaud 1000 m 500 kBaud 400 m 1.5 MBaud 200 m 3 MBaud to 12 MBaud 100 m Branch lines are generally permissible for baud rates of up to 1500 kbit/s.
  • Page 135 Device Specifications Communication Modules (AC500 Standard) > PROFINET 5 LEDs for state display 2 rotary switches for address setting (not used) Label 2 communication interfaces RJ45 (PNIO1 and PNIO2) Sign for XC version 1.3.8.1.1 Intended Purpose The communication module is for PROFINET RT communication.
  • Page 136 Device Specifications Communication Modules (AC500 Standard) > PROFINET 1.3.8.1.2 Functionality Parameter Value Protocol PROFINET I/O RT Usable CPUs PM57x, PM58x, PM59x Ä Chapter 1.2.2.1 “PM57x (-y), PM58x (-y) and PM59x (-y)” on page 65 PM56xx Ä Chapter 1.1.1 “TB51x-TB54x” Usable terminal bases...
  • Page 137 Device Specifications Communication Modules (AC500 Standard) > PROFINET 1.3.8.1.4 State LEDs The PROFINET state is shown by the state LEDs. Table 34: Meaning of the diagnosis LEDs Color State Description Green Power supply available Blinking Power supply not available or defective...
  • Page 138 Blinking Device sends/receives frames 1.3.8.1.5 Technical Data Ä Chapter 2.6.1 “System Data AC500” on page 1252 are The System Data of AC500 and S500 valid for standard version. The System Data of AC500-XC Ä Chapter 2.7.1 “System Data AC500-XC” on page 1313 are valid for the XC version.
  • Page 139 Device Specifications Communication Modules (AC500 Standard) > PROFINET Parameter Value Total quantity of input and output data CM579-PNIO < FW 2.4.8.0 1024 bytes input and output data per IO device but in total 3072 bytes input output data CM579-PNIO = FW 2.4.8.0...
  • Page 140 Device Specifications Communication Modules (AC500 Standard) > PROFINET 5 LEDs for state display 2 rotary switches for setting the I/O device identifier Label 2 communication interfaces RJ45 (PNIO1 and PNIO2) Sign for XC version The communication module is for PROFINET RT communication.
  • Page 141 Device Specifications Communication Modules (AC500 Standard) > PROFINET 1.3.8.2.1 Functionality Parameter Value Protocol PROFINET I/O RT Usable CPUs PM57x, PM58x, PM59x Ä Chapter 1.2.2.1 “PM57x (-y), PM58x (-y) and PM59x (-y)” on page 65 PM56xx Ä Chapter 1.1.1 “TB51x-TB54x” Usable terminal bases...
  • Page 142 Device Specifications Communication Modules (AC500 Standard) > PROFINET 1.3.8.2.4 State LEDs The PROFINET state is shown by the state LEDs. Table 37: Meaning of the diagnosis LEDs Color State Description Green Power supply available Blinking Power supply not available or defective...
  • Page 143 Blinking Device sends/receives frames 1.3.8.2.5 Technical Data Ä Chapter 2.6.1 “System Data AC500” on page 1252 are The System Data of AC500 and S500 valid for standard version. Ä Chapter 2.7.1 “System Data AC500-XC” on page 1313 are The System Data of AC500-XC valid for the XC version.
  • Page 144 Device Specifications Communication Modules (AC500 Standard) > PROFINET Parameter Value Acyclic services PNIO read / write CM589-PNIO < FW 1.4.0: max. 1024 bytes CM589-PNIO ≥ FW 1.4.0: max. 8096 bytes CM589-PNIO-4: max. 8096 bytes Total quantity of input and output data CM589-PNIO <...
  • Page 145 Device Specifications Terminal Units (AC500 Standard) > TU507-ETH and TU508-ETH for Ethernet Communication Interface Modules 1.4 Terminal Units (AC500 Standard) Hot swap Preconditions for hot swapping I/O modules: – Hot-swappable terminal units have the appendix TU5xx-H. – I/O modules as of index F0.
  • Page 146 Device Specifications Terminal Units (AC500 Standard) > TU507-ETH and TU508-ETH for Ethernet Communication Interface Modules I/O bus (10 pins, female) to electrically connect the first terminal unit 2a Plug (2x 25 pins) to electrically connect the inserted Ethernet communication interface...
  • Page 147 Device Specifications Terminal Units (AC500 Standard) > TU507-ETH and TU508-ETH for Ethernet Communication Interface Modules XC Version XC = eXtreme Conditions Extreme conditions Terminal units for use in extreme ambient conditions have no sign for XC version. The figure 4 in the Part No. 1SAP4... (label) identifies the XC version.
  • Page 148 Device Specifications Terminal Units (AC500 Standard) > TU507-ETH and TU508-ETH for Ethernet Communication Interface Modules NOTICE! Risk of corrosion! Unused connectors and slots may corrode if XC devices are used in salt-mist environments. Protect unused connectors and slots with TA535 protective caps for XC devices Ä...
  • Page 149 Device Specifications Terminal Units (AC500 Standard) > TU509 and TU510 for Communication Interface Modules 1.4.1.2 Ordering Data Part No. Description Product Life Cycle Phase *) 1SAP 214 200 R0001 TU507-ETH, Ethernet terminal unit, Active 24 VDC, screw terminals 1SAP 214 000 R0001 TU508-ETH, Ethernet terminal unit,...
  • Page 150 The terminal units TU509 and TU510 are specifically designed for use with AC500/S500 com- munication interface modules (e. g. CI451-DP).
  • Page 151 Device Specifications Terminal Units (AC500 Standard) > TU509 and TU510 for Communication Interface Modules XC Version XC = eXtreme Conditions Extreme conditions Terminal units for use in extreme ambient conditions have no sign for XC version. The figure 4 in the Part No. 1SAP4... (label) identifies the XC version.
  • Page 152 Device Specifications Terminal Units (AC500 Standard) > TU509 and TU510 for Communication Interface Modules NOTICE! Risk of corrosion! Unused connectors and slots may corrode if XC devices are used in salt-mist environments. Protect unused connectors and slots with TA535 protective caps for XC devices Ä...
  • Page 153 Device Specifications Terminal Units (AC500 Standard) > TU515, TU516, TU541 and TU542 for I/O Modules *) For planning and commissioning of new installations use modules in Active status only. 1.4.3 TU515, TU516, TU541 and TU542 for I/O Modules ● TU515, I/O terminal unit, 24 VDC, screw terminals ●...
  • Page 154 Device Specifications Terminal Units (AC500 Standard) > TU515, TU516, TU541 and TU542 for I/O Modules 3b Plug (2x 19 pins) to electrically connect the inserted I/O modules With a screwdriver inserted in this place, the terminal unit and the adjacent terminal unit can...
  • Page 155 Device Specifications Terminal Units (AC500 Standard) > TU515, TU516, TU541 and TU542 for I/O Modules NOTICE! Risk of damage to I/O modules! Do not perform hot swapping if any I/O module with firmware version lower than 3.0.14 is part of the decentralized I/O station.
  • Page 156 Device Specifications Terminal Units (AC500 Standard) > TU515, TU516, TU541 and TU542 for I/O Modules Device Min. required device index for I/O module as of FW Version 3.0.14 AI561, AI562, AO561, AX561, DC561, DI561, DI562, DI571, DO561, DO572, DX561 AI563,...
  • Page 157 Device Specifications Terminal Units (AC500 Standard) > TU515, TU516, TU541 and TU542 for I/O Modules For information about wiring specifications see Ä Chapter 2.6.4.3 “Terminals at the Terminal Unit” on page 1278. For a detailed description of the mounting, disassembly and electrical connec- tion of the terminal units and the I/O modules, please refer to the "System...
  • Page 158 Device Specifications Terminal Units (AC500 Standard) > TU517 and TU518 for Communication Interface Modules Parameter Value Screw terminals Front terminal, conductor connection vertically with respect to the printed circuit board Spring terminals Front terminal, conductor connection vertically with respect to the printed circuit board...
  • Page 159 The terminal units TU517 and TU518 are specifically designed for use with AC500/S500 com- munication interface modules (e. g. CI581-CN, CI541-DP): ●...
  • Page 160 Device Specifications Terminal Units (AC500 Standard) > TU517 and TU518 for Communication Interface Modules XC Version XC = eXtreme Conditions Extreme conditions Terminal units for use in extreme ambient conditions have no sign for XC version. The figure 4 in the Part No. 1SAP4... (label) identifies the XC version.
  • Page 161 Device Specifications Terminal Units (AC500 Standard) > TU520-ETH for PROFINET Communication Interface Modules 1.4.4.1 Technical Data Ä Chapter 2.6.1 “System Data AC500” on page 1252 are The System Data of AC500 and S500 valid for standard version. Ä Chapter 2.7.1 “System Data AC500-XC” on page 1313 are The System Data of AC500-XC valid for the XC version.
  • Page 162 PROFINET I/O terminal unit. The PROFINET I/O terminal unit TU520-ETH are specifically designed for use with AC500/S500 PROFINET communication interface modules (e. g. CI504-PNIO, CI506-PNIO). 3ADR010121, 13, en_US...
  • Page 163 Device Specifications Terminal Units (AC500 Standard) > TU520-ETH for PROFINET Communication Interface Modules XC Version XC = eXtreme Conditions Extreme conditions Terminal units for use in extreme ambient conditions have no sign for XC version. The figure 4 in the Part No. 1SAP4... (label) identifies the XC version.
  • Page 164 Device Specifications Terminal Units (AC500 Standard) > TU531 and TU532 for I/O Modules ● Terminals 1.0, 2.0 and 3.0: process supply voltage UP = +24 VDC ● Terminals 1.0, 2.1 and 3.1: process supply voltage ZP = 0 V The assignment of the bus system terminals depends on the inserted PROFINET communica- tion interface module (see Ethernet communication interface modules overview).
  • Page 165 I/O modules without disturbing the wiring at the terminal unit. The terminal units TU531 and TU532 are specifically designed for use with AC500/S500 I/O modules that incorporate 115-230 VAC inputs and/or 230 VAC relay outputs.
  • Page 166 Device Specifications Terminal Units (AC500 Standard) > TU531 and TU532 for I/O Modules Hot swap Preconditions for hot swapping I/O modules: – Hot-swappable terminal units have the appendix TU5xx-H. – I/O modules as of index F0. – Communication interface modules CI5xx as of index F0.
  • Page 167 Device Specifications Terminal Units (AC500 Standard) > TU531 and TU532 for I/O Modules Device Min. required device index for I/O module as of FW Version 3.0.14 DO573, FM562, DI572 DO526 DC562 DO562 DO526 (-XC) CD522 (-XC) DO524 (-XC) AI531 DA501 (-XC),...
  • Page 168 Device Specifications Terminal Units (AC500 Standard) > TU531 and TU532 for I/O Modules XC Version XC = eXtreme Conditions Extreme conditions Terminal units for use in extreme ambient conditions have no sign for XC version. The figure 4 in the Part No. 1SAP4... (label) identifies the XC version.
  • Page 169 Device Specifications Terminal Units (AC500 Standard) > TU531 and TU532 for I/O Modules 1.4.6.1 Technical Data Ä Chapter 2.6.1 “System Data AC500” on page 1252 are The System Data of AC500 and S500 valid for standard version. Ä Chapter 2.7.1 “System Data AC500-XC” on page 1313 are The System Data of AC500-XC valid for the XC version.
  • Page 170 Device Specifications Terminal Units (AC500 Standard) > TU551-CS31 and TU552-CS31 for CS31 Communication Interface Modules 1.4.7 TU551-CS31 and TU552-CS31 for CS31 Communication Interface Modules ● TU551-CS31, CS31 bus terminal unit, 24 VDC, screw terminals ● TU552-CS31, CS31 bus terminal unit, 24 VDC, spring terminals ●...
  • Page 171 Device Specifications Terminal Units (AC500 Standard) > TU551-CS31 and TU552-CS31 for CS31 Communication Interface Modules XC Version XC = eXtreme Conditions Extreme conditions Terminal units for use in extreme ambient conditions have no sign for XC version. The figure 4 in the Part No. 1SAP4... (label) identifies the XC version.
  • Page 172 Device Specifications Terminal Units (AC500 Standard) > TU551-CS31 and TU552-CS31 for CS31 Communication Interface Modules 1.4.7.1 Technical Data Ä Chapter 2.6.1 “System Data AC500” on page 1252 are The System Data of AC500 and S500 valid for standard version. Ä Chapter 2.7.1 “System Data AC500-XC” on page 1313 are The System Data of AC500-XC valid for the XC version.
  • Page 173 Device Specifications I/O Modules > Digital I/O Modules 1.5 I/O Modules Hot swap Preconditions for hot swapping I/O modules: – Hot-swappable terminal units have the appendix TU5xx-H. – I/O modules as of index F0. – Communication interface modules CI5xx as of index F0. Hot swapping is only allowed for I/O modules.
  • Page 174 ● AC500 CPUs (PM5xx) ● other AC500 I/O modules The I/O module must not be used as a decentralized I/O module with CI590- CS31-HA bus modules. The module contains 16 digital channels in 1 group, each channel can be used as a digital 24 VDC input or 24 VDC output.
  • Page 175 For a detailed description of the mounting, disassembly and electrical connec- Ä Chapter 2.5 tion of the module, please refer to the System Assembly chapter “AC500-eCo” on page 1194. The electrical connection is established out by using the 20-pin Interfast connector. For further information, refer to the Interfast documentation.
  • Page 176 Device Specifications I/O Modules > Digital I/O Modules Terminal Signal Description Process voltage UP +24 VDC Process voltage ZP 0 VDC The arrow located next to the Interfast connector marks terminal 1. The internal power supply voltage for the module's circuitry is carried out via the I/O bus (pro- vided by a bus module or a CPU).
  • Page 177 Device Specifications I/O Modules > Digital I/O Modules Ä Chapter 1.5.1.1.1.6 “Diagnosis” The module provides several diagnosis functions on page 178. The meaning of the LEDs is described in the section State LEDs Ä Chapter 1.5.1.1.1.7 “State LEDs” on page 178. I/O Configuration The module itself does not store configuration data.
  • Page 178 11 / 12 1...10 Remarks: In AC500 the following interface identifier applies: 14 = I/O bus, 11 = COM1 (e.g. CS31 bus), 12 = COM2. The PNIO diagnosis block does not contain this identifier. With "Device" the following allocation applies: 31 = module itself, 1...10 = decentralized communication interface module...
  • Page 179 Device Specifications I/O Modules > Digital I/O Modules Technical Data Ä Chapter 2.5.1 “System Data AC500-eCo” The System Data of AC500-eCo apply on page 1194 Only additional details are therefore documented below. Parameter Value Process voltage UP Connections Terminals 17 and 19 for UP (+24 VDC); termi-...
  • Page 180 Device Specifications I/O Modules > Digital I/O Modules Parameter Value Indication of the input signals 1 yellow LED per channel; the LED is ON when the input signal is high (signal 1). The module is powered via the I/O bus. Input type according to EN 61131-2 Type 1 sink Input signal range...
  • Page 181 Device Specifications I/O Modules > Digital I/O Modules Parameter Value Rated current (all channels together, 1.6 A max.) Lamp load (max.) Not applicable Max. leakage current with signal 0 < 0.5 mA Output type Non-protected Protection type External fuse on each channel Rated protection fuse (for each channel) 1 A fast Demagnetization when inductive loads are...
  • Page 182 The device can be used as a decentralized I/O extension module for S500 Communication Interface Modules (e. g. CI592-CS31, CI501-PNIO, CI541-DP, CI581-CN) or as a centralized extension module for AC500 CPUs (PM5xx). The inputs/outputs are group-wise electrically isolated from each other.
  • Page 183 Ä Chapter 2.5 tion of the module, please refer to the System Assembly chapter “AC500-eCo” on page 1194. The electrical connection is carried out by using a removable 9-pin and 11-pin terminal block. These terminal blocks differ in their connection system Ä...
  • Page 184 Device Specifications I/O Modules > Digital I/O Modules C10 13 C11 14 C12 15 C13 16 C14 17 C15 18 UP 19 Table 39: Assignment of the Terminals: Terminal Signal Description Reserved Input/output signal C0 Input/output signal C1 Input/output signal C2 Input/output signal C3 Input/output signal C4 Input/output signal C5...
  • Page 185 Device Specifications I/O Modules > Digital I/O Modules Terminal Signal Description Input/output signal C6 Input/output signal C7 Reserved Input/output signal C8 Input/output signal C9 Input/output signal C10 Input/output signal C11 Input/output signal C12 Input/output signal C13 Input/output signal C14 Input/output signal C15 Process voltage UP +24 VDC Process voltage ZP 0 VDC The internal power supply voltage for the module's circuitry is carried out via the I/O bus (pro-...
  • Page 186 Device Specifications I/O Modules > Digital I/O Modules Process supply voltage must be connected to UP/ZP of the module. The inputs and UP/ZP must use the same power supply. The following figure shows the electrical connection of the digital input/output module DC562: 3 C1 4 C2 5 C3...
  • Page 187 Device Specifications I/O Modules > Digital I/O Modules I/O Configuration The module itself does not store configuration data. It receives its parameterization data from the master device of the I/O bus (CPU or bus module) during power-up of the system. Hence, replacing I/O modules is possible without any re-parameterization via software.
  • Page 188 11 / 12 1...10 Remarks: In AC500 the following interface identifier applies: 14 = I/O bus, 11 = COM1 (e.g. CS31-Bus), 12 = COM2. The PNIO diagnosis block does not contain this identifier. With "Device" the following allocation applies: 31 = Module itself, 1...10 = expansion module 1...10, ADR = hardware...
  • Page 189 Device Specifications I/O Modules > Digital I/O Modules Technical Data Ä Chapter 2.5.1 “System Data AC500-eCo” The System Data of AC500-eCo apply on page 1194 Only additional details are therefore documented below. Parameter Value Process voltage UP Connections Terminal 19 for UP (+24 VDC) and terminal 20...
  • Page 190 Device Specifications I/O Modules > Digital I/O Modules Parameter Value Input signal range +24 VDC Signal 0 -3 V...+5 V Undefined signal +5 V...+15 V Signal 1 +15 V...+30 V Ripple with signal 0 -3 V...+5 V Ripple with signal 1 +15 V...+30 V Input current per channel Input voltage +24 V...
  • Page 191 Device Specifications I/O Modules > Digital I/O Modules Parameter Value Max. leakage current with signal 0 < 0.5 mA Output type Non-protected Protection type External fuse on each channel Rated protection fuse (for each channel) 3 A fast Demagnetization when inductive loads are Must be performed externally according to switched off driven load specification...
  • Page 192 The device can be used as a decentralized I/O extension module for S500 Communication Interface Modules (e. g. CI592-CS31, CI501-PNIO, CI541-DP, CI581-CN) or as a centralized extension module for AC500 CPUs (PM5xx). The inputs are group-wise electrically isolated from each other.
  • Page 193 Ä Chapter 2.5 tion of the module, please refer to the System Assembly chapter “AC500-eCo” on page 1194. The electrical connection is carried out by using a removable 9-pin terminal block. These ter- minal blocks differ in their connection system (spring terminals or screw terminals, cable mounting from the front or from the side).
  • Page 194 Device Specifications I/O Modules > Digital I/O Modules Terminal Signal Description Input signal I1 Input signal I2 Input signal I3 Input signal I4 Input signal I5 Input signal I6 Input signal I7 The internal power supply voltage for the module's circuitry is carried out via the I/O bus (pro- vided by a bus module or a CPU).
  • Page 195 Device Specifications I/O Modules > Digital I/O Modules C0..7 C0..7 3 I1 3 I1 4 I2 4 I2 5 I3 5 I3 24 VDC 24 VDC − − 6 I4 6 I4 7 I5 7 I5 8 I6 8 I6 9 I7 9 I7 Electrical connection of DI561 - sink inputs...
  • Page 196 11 / 12 1...10 Remarks: In AC500 the following interface identifier applies: 14 = I/O bus, 11 = COM1 (e.g. CS31 bus), 12 = COM2. The PNIO diagnosis block does not contain this identifier. With "Device" the following allocation applies: 31 = module itself, 1...10 = decentralized communication interface module 1...10,...
  • Page 197 LED = ON Inputs I0...I7 Digital input Yellow Input is OFF Input is ON Technical Data Ä Chapter 2.5.1 “System Data AC500-eCo” The System Data of AC500-eCo apply on page 1194 Only additional details are therefore documented below. Parameter Value...
  • Page 198 Device Specifications I/O Modules > Digital I/O Modules Parameter Value Ripple with signal 0 -5 V...+3 V -3 V...+5 V Ripple with signal 1 -30 V...-15 V +15 V...+30 V Input current per channel Input voltage +24 V Typ. 5 mA Input voltage +5 V Typ.
  • Page 199 The device can be used as a decentralized I/O extension module for S500 Communication Interface Modules (e. g. CI592-CS31, CI501-PNIO, CI541-DP, CI581-CN) or as a centralized extension module for AC500 CPUs (PM5xx). The inputs are group-wise electrically isolated from each other.
  • Page 200 System Assembly chapter Ä Chapter 2.5 “AC500-eCo” on page 1194. The electrical connection is carried out by using removable 9-pin and 11-pin terminal blocks. These terminal blocks differ in their connection system (spring terminals or screw-type termi- nals, cable mounting from the front or from the side).
  • Page 201 Device Specifications I/O Modules > Digital I/O Modules The assignment of the terminals: Terminal Signal Description C0...7 Input common for signals I0 to I7 Input signal I0 Input signal I1 Input signal I2 Input signal I3 Input signal I4 Input signal I5 Input signal I6 Input signal I7 C8...15...
  • Page 202 Device Specifications I/O Modules > Digital I/O Modules NOTICE! Risk of damaging the PLC modules! Overvoltages and short circuits might damage the PLC modules. – Make sure that all voltage sources (supply voltage and process supply voltage) are switched off before you begin with operations at the system. –...
  • Page 203 Device Specifications I/O Modules > Digital I/O Modules Ä Chapter 1.5.1.1.4.7 “State The meaning of the LEDs is described in section State LEDs LEDs” on page 204. I/O Configuration The module itself does not store configuration data. It receives its parameterization data from the master device of the I/O bus (CPU or bus module) during power-up of the system.
  • Page 204 11 / 12 1...10 Remarks: In AC500 the following interface identifier applies: 14 = I/O bus, 11 = COM1 (e.g. CS31 bus), 12 = COM2. The PNIO diagnosis block does not contain this identifier. With "Device" the following allocation applies: 31 = module itself, 1...10 = decentralized communication interface module 1...10,...
  • Page 205 Device Specifications I/O Modules > Digital I/O Modules Technical Data Ä Chapter 2.5.1 “System Data AC500-eCo” The System Data of AC500-eCo apply on page 1194 Only additional details are therefore documented below. Parameter Value Galvanic isolation Yes, between the input groups and the rest of...
  • Page 206 Device Specifications I/O Modules > Digital I/O Modules Parameter Value Input voltage +30 V < 8 mA Max. permissible leakage current (at 2- 1 mA wire proximity switches) Input delay (0->1 or 1->0) Typ. 8 ms Input data length 2 bytes Max.
  • Page 207 The device can be used as a decentralized I/O extension module for S500 Communication Interface Modules (e. g. CI592-CS31, CI501-PNIO, CI541-DP, CI581-CN) or as a centralized extension module for AC500 CPUs (PM5xx). The inputs are group-wise electrically isolated from each other.
  • Page 208 System Assembly chapter Ä Chapter 2.5 “AC500-eCo” on page 1194. The electrical connection is carried out by using removable 9-pin and 11-pin terminal blocks. These terminal blocks differ in their connection system (spring terminals or screw-type termi- nals, cable mounting from the front or from the side).
  • Page 209 Device Specifications I/O Modules > Digital I/O Modules Table 41: Assignment of the Terminals: Terminal Signal Description Input signal I0 Neutral conductor for the input signal I0 Input signal I1 Neutral conductor for the input signal I1 Input signal I2 Neutral conductor for the input signal I2 Input signal I3 Neutral conductor for the input signal I3...
  • Page 210 Device Specifications I/O Modules > Digital I/O Modules WARNING! Removal/Insertion under power The devices are not designed for removal or insertion under power. Because of unforeseeable consequences, it is not allowed to plug or unplug devices with the power being ON. Make sure that all voltage sources (supply and process voltage) are switched off before you –...
  • Page 211 Device Specifications I/O Modules > Digital I/O Modules 3 I1 4 N1 5 I2 6 N2 7 I3 8 N3 9 −−− 12 I5 13 N5 14 I6 15 N6 16 I7 17 N7 18 −−− 19 −−− 20 −−− NOTICE! Risk of damaging the PLC modules! The PLC modules will be irreparably damaged if a voltage >...
  • Page 212 Device Specifications I/O Modules > Digital I/O Modules Internal Data Exchange Parameter Value Digital inputs (bytes) Digital outputs (bytes) I/O Configuration The module itself does not store configuration data. It receives its parameterization data from the master device of the I/O bus (CPU or bus module) during power-up of the system. Hence, replacing I/O modules is possible without any re-parameterization via software.
  • Page 213 11 / 12 1...10 Remarks: In AC500 the following interface identifier applies: 14 = I/O bus, 11 = COM1 (e.g. CS31 bus), 12 = COM2. The PNIO diagnosis block does not contain this identifier. With "Device" the following allocation applies: 31 = module itself, 1...10 = decentralized communication interface module...
  • Page 214 Device Specifications I/O Modules > Digital I/O Modules Technical Data Ä Chapter 2.5.1 “System Data AC500-eCo” The System Data of AC500-eCo apply on page 1194 Only additional details are therefore documented below. Parameter Value Galvanic isolation Yes, between the channels and the rest of the...
  • Page 215 Device Specifications I/O Modules > Digital I/O Modules Parameter Value Shielded 500 m Unshielded 300 m Ordering Data Part No. Description Product Life Cycle Phase *) 1TNE 968 902 R2103 DI571, digital input module, 8 DI, Active 100 VAC...240 VAC 1TNE 968 901 R3101 Terminal block TA563-9, 9 pins, screw Active front, cable side, 6 pieces per unit...
  • Page 216 The device can be used as a decentralized I/O extension module for S500 Communication Interface Modules (e. g. CI592-CS31, CI501-PNIO, CI541-DP, CI581-CN) or as a centralized extension module for AC500 CPUs (PM5xx). The inputs are group-wise electrically isolated from each other.
  • Page 217 System Assembly chapter Ä Chapter 2.5 “AC500-eCo” on page 1194. The electrical connection is carried out by using removable 9-pin and 11-pin terminal blocks. These terminal blocks differ in their connection system (spring terminals or screw terminals, cable mounting from the front or from the side).
  • Page 218 Device Specifications I/O Modules > Digital I/O Modules Table 42: Assignment of the terminals Terminal Signal Description Input signal I0 Input signal I1 Input signal I2 Input signal I3 Input signal I4 Input signal I5 Input signal I6 Input signal I7 N0...7 Neutral conductor for the input signals I0...I7 Input signal I8...
  • Page 219 Device Specifications I/O Modules > Digital I/O Modules WARNING! Removal/Insertion under power The devices are not designed for removal or insertion under power. Because of unforeseeable consequences, it is not allowed to plug or unplug devices with the power being ON. Make sure that all voltage sources (supply and process voltage) are switched off before you –...
  • Page 220 Device Specifications I/O Modules > Digital I/O Modules 3 I2 4 I3 5 I4 6 I5 7 I6 8 I7 9 N0..7 12 I10 13 I11 14 I12 15 I13 16 I14 17 I15 18 N8..15 19 --- 20 --- NOTICE! Risk of damaging the PLC modules! The PLC modules will be irreparably damaged if a voltage >...
  • Page 221 Device Specifications I/O Modules > Digital I/O Modules Hence, replacing I/O modules is possible without any re-parameterization via software. If the external power supply voltage via UP/ZP terminals fails, the I/O module loses its configuration data. The whole station has to be switched off and on again to re-configure the module.
  • Page 222 Remarks: Param- Remark eter In AC500 the following interface identifier applies: 14 = I/O bus, 11 = COM1 (e.g. CS31-Bus), 12 = COM2. The PNIO diagnosis block does not contain this identifier. With "Device" the following allocation applies: 31 = module itself, 1...10 = decentralized communication interface module 1...10, ADR = hardware address (e.g.
  • Page 223 Device Specifications I/O Modules > Digital I/O Modules Technical Data Ä Chapter 2.5.1 “System Data AC500-eCo” The System Data of AC500-eCo apply on page 1194 Only additional details are therefore documented below. Parameter Value Galvanic isolation Yes, between the input groups and the rest of...
  • Page 224 Device Specifications I/O Modules > Digital I/O Modules Parameter Value Max. permissible leakage current (at 2-wire prox- 1 mA imity switches) Max. cable length Shielded 1000 m Unshielded 600 m Ordering Data Part No. Description Product Life Cycle Phase *) 1SAP 230 500 R0000 DI572, digital input module, 16 DI, Active 100 VAC...240 VAC...
  • Page 225 The device can be used as a decentralized I/O extension module for S500 Communication Interface Modules (e. g. CI592-CS31, CI501-PNIO, CI541-DP, CI581-CN) or as a centralized extension module for AC500 CPUs (PM5xx). The outputs are group-wise electrically isolated from each other.
  • Page 226 Ä Chapter 2.5 tion of the module, please refer to the System Assembly chapter “AC500-eCo” on page 1194. The electrical connection is carried out by using removable 9-pin and 11-pin terminal blocks. These terminal blocks differ in their connection system (spring terminals or screw terminals, cable mounting from the front or from the side).
  • Page 227 Device Specifications I/O Modules > Digital I/O Modules Terminals Signal Description Output signal O4 Output signal O5 Output signal O6 Output signal O7 Process supply voltage UP +24 VDC Process supply voltage ZP 0 V The internal power supply voltage for the module's circuitry is carried out via the I/O bus (pro- vided by a bus module or a CPU).
  • Page 228 Device Specifications I/O Modules > Digital I/O Modules −−− 12 O1 13 O2 14 O3 15 O4 16 O5 17 O6 18 O7 19 UP 24 VDC − 20 ZP NOTICE! Risk of malfunctions in the plant! The outputs may switch on for a period of 10 to 50 µs if the process supply voltage UP/ZP is switched on.
  • Page 229 ) Value is hexadecimal: HighByte is slot (xx: 0...7), LowByte is index (1...n) GSD file: Ext_User_Prm_Data_Len = 0x03 Ext_User_Prm_Data_Const(0) = 0xE9, 0x17, 0x00; Diagnosis E1...E4 Identifier AC500- <− Display in Display 000...063 Class Comp PS501 Browser Byte 6 Byte 3...
  • Page 230 Device Specifications I/O Modules > Digital I/O Modules Remarks: In AC500 the following interface identifier applies: 14 = I/O bus, 11 = COM1 (e.g. CS31 bus), 12 = COM2. The PNIO diagnosis block does not contain this identifier. With "Device" the following allocation applies: 31 = module itself, 1...10 = decentralized communication interface module...
  • Page 231 Device Specifications I/O Modules > Digital I/O Modules Parameter Value Galvanic isolation Yes, between the output group and the rest of the module Isolated groups 1 (8 channels per group) Surge-voltage (max.) 35 VDC for 0.5 s Power dissipation within the module (max.) 1.6 W Weight Ca.
  • Page 232 Device Specifications I/O Modules > Digital I/O Modules Parameter Value Switching Frequencies With inductive loads Max. 0.5 Hz With lamp loads Max. 11 Hz at max. 5 W Short-circuit-proof / Overload-proof Overload message Output current limitation Resistance to feedback against 24 Connection of 2 outputs in parallel Not possible Max.
  • Page 233 The device can be used as a decentralized I/O extension module for S500 Communication Interface Modules (e. g. CI592-CS31, CI501-PNIO, CI541-DP, CI581-CN) or as a centralized extension module for AC500 CPUs (PM5xx). The outputs are group-wise electrically isolated from each other.
  • Page 234 Ä Chapter 2.5 tion of the module, please refer to the System Assembly chapter “AC500-eCo” on page 1194. The electrical connection is carried out by using removable 9-pin and 11-pin terminal blocks. These terminal blocks differ in their connection system (spring terminals or screw terminals, cable mounting from the front or from the side).
  • Page 235 Device Specifications I/O Modules > Digital I/O Modules O10 13 O11 14 O12 15 O13 16 O14 17 O15 18 Table 44: Assignment of the Terminals: Terminal Signal Description Reserved Output signal O0 Output signal O1 Output signal O2 Output signal O3 Output signal O4 Output signal O5 Output signal O6...
  • Page 236 Device Specifications I/O Modules > Digital I/O Modules Terminal Signal Description Output signal O12 Output signal O13 Output signal O14 Output signal O15 Process voltage UP (24 VDC) Process voltage ZP (0 VDC) The internal power supply voltage for the module's circuitry is carried out via the I/O bus (pro- vided by a bus module or a CPU).
  • Page 237 Device Specifications I/O Modules > Digital I/O Modules 3 O1 4 O2 5 O3 6 O4 7 O5 8 O6 9 O7 12 O9 13 O10 14 O11 15 O12 16 O13 17 O14 18 O15 19 UP 24 VDC 20 ZP NOTICE! Risk of malfunctions in the plant!
  • Page 238 Device Specifications I/O Modules > Digital I/O Modules NOTICE! Risk of damaging the I/O Module! The outputs are not protected against short circuits and overload. – Never short-circuit or overload the outputs. – Never connect the outputs to other voltages. –...
  • Page 239 11 / 12 1...10 Remarks: In AC500 the following interface identifier applies: 14 = I/O bus, 11 = COM1 (e.g. CS31-Bus), 12 = COM2. The PNIO diagnosis block does not contain this identifier. With "Device" the following allocation applies: 31 = module itself, 1...10 = decentralized communication interface module 1...10,...
  • Page 240 Device Specifications I/O Modules > Digital I/O Modules Technical Data Ä Chapter 2.5.1 “System Data AC500-eCo” The System Data of AC500-eCo apply on page 1194 Only additional details are therefore documented below. Parameter Value Process supply voltage UP Connections Terminal 19 for UP (+24 VDC) and terminal 20...
  • Page 241 Device Specifications I/O Modules > Digital I/O Modules Parameter Value Indication of the output signals 1 yellow LED per channel; the LED is on when the output signal is high (signal 1) and the module is powered via the I/O bus Way of operation Non-latching type Min.
  • Page 242 Device Specifications I/O Modules > Digital I/O Modules Part No. Description Product Life Cycle Phase *) 1TNE 968 901 R3103 Terminal block TA564-9, 9 pins, screw Active front, cable front, 6 pieces per unit 1TNE 968 901 R3104 Terminal block TA564-11, 11 pins, Active screw front, cable front, 6 pieces per unit...
  • Page 243 The device can be used as a decentralized I/O extension module for S500 Communication Interface Modules (e. g. CI592-CS31, CI501-PNIO, CI541-DP, CI581-CN) or as a centralized extension module for AC500 CPUs (PM5xx). The outputs are group-wise electrically isolated from each other.
  • Page 244 Ä Chapter 2.5 tion of the module, please refer to the System Assembly chapter “AC500-eCo” on page 1194. The electrical connection is carried out by using removable 9-pin and 11-pin terminal blocks. These terminal blocks differ in their connection system (spring terminals or screw terminals, cable mounting from the front or from the side).
  • Page 245 Device Specifications I/O Modules > Digital I/O Modules Terminal Signal Description Normally-open contact of the output NO4 Normally-open contact of the output NO5 Normally-open contact of the output NO6 Normally-open contact of the output NO7 R4..7 Output common for signals NO4 to NO7 Process voltage L+ +24 VDC The internal power supply voltage for the module's circuitry is carried out via the I/O bus (pro- vided by a bus module or a CPU).
  • Page 246 Device Specifications I/O Modules > Digital I/O Modules NOTICE! Risk of damaging the PLC modules! Overvoltages and short circuits might damage the PLC modules. – Make sure that all voltage sources (supply voltage and process supply voltage) are switched off before you begin with operations at the system. –...
  • Page 247 Device Specifications I/O Modules > Digital I/O Modules 120 V AC/ 240 V AC 12 NO2 13 NO3 14 R0...3 15 NO4 16 NO5 120 V AC/ 240 V AC 17 NO6 18 NO7 19 R4...7 20 L+ Fig. 14: Connection of 100-240 VAC actuators NOTICE! Risk of damaging the I/O Module! The outputs are not protected against short circuit and overload.
  • Page 248 Device Specifications I/O Modules > Digital I/O Modules The L+ connection of the DO571 and the 24 V supply of the CPU/bus module must be connected to the same 24 V power supply. The module provides several diagnosis functions (see Diagnosis Ä...
  • Page 249 11 / 12 1...10 voltage Remarks: In AC500 the following interface identifier applies: 14 = I/O bus, 11 = COM1 (e.g. CS31-Bus), 12 = COM2. The PNIO diagnosis block does not contain this identifier. With "Device" the following allocation applies: 31 = module itself, 1...10 = decentralized communication interface module...
  • Page 250 (the output voltage is only displayed if the supply voltage of the module is ON) Technical Data Ä Chapter 2.5.1 “System Data AC500-eCo” The System Data of AC500-eCo apply on page 1194 Only additional details are therefore documented below. Parameter...
  • Page 251 Device Specifications I/O Modules > Digital I/O Modules Technical Data of the Digital Outputs Parameter Value Number of channels per module 8 normally-open relay outputs Distribution of the channels into groups 2 (4 channels per group) Connection of the channels O0 to O3 Terminals 10 to 13 Connection of the channels O4 to O7 Terminals 15 to 18...
  • Page 252 Device Specifications I/O Modules > Digital I/O Modules Parameter Value Max. cable length Shielded 500 m Unshielded 150 m Ordering Data Part No. Description Product Life Cycle Phase *) 1TNE 968 902 R2202 DO571, digital output module, 8 DO, Active relay output 1TNE 968 901 R3102 Terminal block TA563-11, 11 pins, Active...
  • Page 253 The device can be used as a decentralized I/O extension module for S500 Communication Interface Modules (e. g. CI592-CS31, CI501-PNIO, CI541-DP, CI581-CN) or as a centralized extension module for AC500 CPUs (PM5xx). The outputs are group-wise electrically isolated from each other.
  • Page 254 System Assembly chapter Ä Chapter 2.5 “AC500-eCo” on page 1194. The electrical connection is carried out by using removable 9-pin and 11-pin terminal blocks. These terminal blocks differ in their connection system (spring terminals or screw terminals, cable mounting from the front or from the side).
  • Page 255 Device Specifications I/O Modules > Digital I/O Modules −−− −−− −−− −−− Table 46: Assignment of the Terminals: Terminal Signal Description Output signal O0 Neutral conductor for the output signal O0 Output signal O1 Neutral conductor for the output signal O1 Reserved Output signal O2 Neutral conductor for the...
  • Page 256 Device Specifications I/O Modules > Digital I/O Modules Terminal Signal Description Neutral conductor for the output signal O4 Output signal O5 Neutral conductor for the output signal O5 Reserved Output signal O6 Neutral conductor for the output signal O6 Output signal O7 Neutral conductor for the output signal O7 Reserved...
  • Page 257 Device Specifications I/O Modules > Digital I/O Modules NOTICE! Risk of damaging the PLC modules! Overvoltages and short circuits might damage the PLC modules. – Make sure that all voltage sources (supply voltage and process supply voltage) are switched off before you begin with operations at the system. –...
  • Page 258 Device Specifications I/O Modules > Digital I/O Modules NOTICE! Risk of damaging the PLC modules! The PLC modules will be irreparably damaged if a voltage > 240 V is con- nected. Make sure that all inputs are fed from the same phase. The module must not be connected to a 400 V voltage.
  • Page 259 11 / 12 1...10 Remarks: In AC500 the following interface identifier applies: 14 = I/O bus, 11 = COM1 (e.g. CS31-Bus), 12 = COM2. The PNIO diagnosis block does not contain this identifier. With "Device" the following allocation applies: 31 = module itself, 1...10 = decentralized communication interface module 1...10,...
  • Page 260 LED = ON Outputs Digital output Yellow Output is Output is ON O0...O7 Technical Data Ä Chapter 2.5.1 “System Data AC500-eCo” The System Data of AC500-eCo apply on page 1194 Only additional details are therefore documented below. Parameter Value Galvanic isolation...
  • Page 261 Device Specifications I/O Modules > Digital I/O Modules Parameter Value Way of operation Non-latching type Output delay On Request Output data length 1 byte Output current Rated current per channel (max.) 0.3 A Rated current per group (max.) 0.3 A Surge current (max.) On request Lamp load (max.)
  • Page 262 Device Specifications I/O Modules > Digital I/O Modules Part No. Description Product Life Cycle Phase *) 1TNE 968 901 R3105 Terminal block TA565-9, 9 pins, spring Active front, cable front, 6 pieces per unit 1TNE 968 901 R3106 Terminal block TA565-11, 11 pins, Active spring front, cable front, 6 pieces per unit...
  • Page 263 The device can be used as a decentralized I/O extension module for S500 Communication Interface Modules (e. g. CI592-CS31, CI501-PNIO, CI541-DP, CI581-CN) or as a centralized extension module for AC500 CPUs (PM5xx). The outputs are group-wise electrically isolated from each other.
  • Page 264 Device Specifications I/O Modules > Digital I/O Modules R0..7 NO10 NO11 NO12 NO13 NO14 NO15 R8..15 Table 47: Assignment of the Terminals: Terminal Signal Description Normally-open contact of the output NO0 Normally-open contact of the output NO1 Normally-open contact of the output NO2 Normally-open contact of the output NO3 Normally-open contact of the output NO4 Normally-open contact of the output NO5...
  • Page 265 Device Specifications I/O Modules > Digital I/O Modules Terminal Signal Description NO13 Normally-open contact of the output NO13 NO14 Normally-open contact of the output NO14 NO15 Normally-open contact of the output NO15 R8..15 Output common for signals NO8 to NO15 Process voltage L+ (24 VDC) Process voltage M (0 VDC) The internal power supply voltage for the module's circuitry is carried out via the I/O bus (pro-...
  • Page 266 Device Specifications I/O Modules > Digital I/O Modules NOTICE! Risk of damaging the I/O Module! The outputs are not protected against short circuit and overload. – Never short-circuit or overload the outputs. – Never connect inductive loads without an external suppression against voltage peaks due to inductive kickback.
  • Page 267 Device Specifications I/O Modules > Digital I/O Modules 3 NO2 4 NO3 5 NO4 6 NO5 24 V DC 7 NO6 8 NO7 9 R0..7 12 NO10 13 NO11 14 NO12 15 NO13 24 V DC 16 NO14 17 NO15 18 R8..15 19 L+ 24 V DC...
  • Page 268 Device Specifications I/O Modules > Digital I/O Modules 3 NO2 4 NO3 5 NO4 6 NO5 120 V AC/ 240 V AC 7 NO6 8 NO7 9 R0..7 12 NO10 13 NO11 14 NO12 120 V AC/ 15 NO13 240 V AC 16 NO14 17 NO15 18 R8..15...
  • Page 269 Device Specifications I/O Modules > Digital I/O Modules CPU / I/O−Bus DO573 Bus Module M / ZP L+ / UP 24 V DC Fig. 18: Power supply - the negative connection is realized via the I/O bus The L+ connection of the DO573 and the 24 V supply of the CPU/bus module must be connected to the same 24 V power supply .
  • Page 270 ) Value is hexadecimal: HighByte is slot (xx: 0...7), LowByte is index (1...n) GSD file: Ext_User_Prm_Data_Len = 0x07 0x18, 0x07, 0x00, 0x03, 0x01, 0x00, 0x00; Ext_User_Prm_Data_Const(0) = Diagnosis E1...E4 Identi- AC500- <− Display in fier Display 000...06 Class Comp PS501 Browser...
  • Page 271 11 / 12 1...10 voltage Remarks: In AC500 the following interface identifier applies: 14 = I/O bus, 11 = COM1 (e.g. CS31-Bus), 12 = COM2. The PNIO diagnosis block does not contain this identifier. With "Device" the following allocation applies: 31 = Module itself, 1...10 = decentralized communication interface module 1...10,...
  • Page 272 Device Specifications I/O Modules > Digital I/O Modules Only additional details are therefore documented below. Parameter Value Process supply voltage L+ Connections Terminals 19 for L+ (+24 VDC) and 20 for M (0 VDC) Rated value 24 VDC Current consumption via L+ 50 mA Max.
  • Page 273 Device Specifications I/O Modules > Digital I/O Modules Parameter Value Relay output voltage Rated value 24 VDC or 120/240 VAC Output delay Switching 0 to 1 (max.) Typ. 10 ms Switching 1 to 0 (max.) Typ. 10 ms Output data length 2 bytes Output current Rated current per channel (max.)
  • Page 274 Device Specifications I/O Modules > Digital I/O Modules Part No. Description Product Life Cycle Phase *) 1TNE 968 901 R3103 Terminal block TA564-9, 9 pins, screw Active front, cable front, 6 pieces per unit 1TNE 968 901 R3104 Terminal block TA564-11, 11 pins, Active screw front, cable front, 6 pieces per unit...
  • Page 275 The device can be used as a decentralized I/O extension module for S500 Communication Interface Modules (e. g. CI592-CS31, CI501-PNIO, CI541-DP, CI581-CN) or as a centralized extension module for AC500 CPUs (PM5xx). The inputs and outputs are group-wise electrically isolated from each other.
  • Page 276 Ä Chapter 2.5 tion of the module, please refer to the System Assembly chapter “AC500-eCo” on page 1194. The electrical connection is carried out by using removable 9-pin and 11-pin terminal blocks. These terminal blocks differ in their connection system (spring terminals or screw terminals, cable mounting from the front or from the side).
  • Page 277 Device Specifications I/O Modules > Digital I/O Modules C0..7 1 −−− 10 Table 48: Assignment of the Terminals: Terminal Signal Description C0...7 Input common for signals I0 to Input signal I0 Input signal I1 Input signal I2 Input signal I3 Input signal I4 Input signal I5 Input signal I6...
  • Page 278 Device Specifications I/O Modules > Digital I/O Modules Terminal Signal Description Output signal O3 Output signal O4 Output signal O5 Output signal O6 Output signal O7 Process voltage UP +24 VDC Process voltage ZP 0 VDC The internal power supply voltage for the module's circuitry is carried out via the I/O bus (pro- vided by a bus module or a CPU).
  • Page 279 Device Specifications I/O Modules > Digital I/O Modules The following figure shows the electrical connection of the inputs to the digital input/output module DX561: C0..7 3 I1 4 I2 5 I3 24 VDC − 6 I4 7 I5 8 I6 9 I7 Fig.
  • Page 280 Device Specifications I/O Modules > Digital I/O Modules −−− 12 O1 13 O2 14 O3 15 O4 16 O5 17 O6 18 O7 19 UP 24 VDC − 20 ZP Fig. 21 NOTICE! Risk of malfunctions in the plant! The outputs may switch on for a period of 10 to 50 µs if the process supply voltage UP/ZP is switched on.
  • Page 281 Device Specifications I/O Modules > Digital I/O Modules If the external power supply voltage via UP/ZP terminals fails, the I/O module loses its configuration data. The whole station has to be switched off and on again to re-configure the module. Parameterization The arrangement of the parameter data is performed with Automation Builder software.
  • Page 282 11 / 12 1...10 Remarks: In AC500 the following interface identifier applies: 14 = I/O bus, 11 = COM1 (e.g. CS31 bus), 12 = COM2. The PNIO diagnosis block does not contain this identifier. With "Device" the following allocation applies: 31 = module itself, 1...10 = decentralized communication interface module 1...10,...
  • Page 283 Outputs Digital output Yellow Output is Output is ON O0...O7 Technical Data The System Data of AC500-eCo apply Ä Chapter 2.5.1 “System Data AC500-eCo” on page 1194 Only additional details are therefore documented below. Parameter Value Process supply voltage UP...
  • Page 284 Device Specifications I/O Modules > Digital I/O Modules Technical Data of the Digital Inputs Parameter Value Number of channels per module Distribution of the channels into groups 1 group for 8 channels Connections of the channels I0 to I7 Terminals 2 to 9 Reference potential for the channels I0 to I7 Terminal 1 Indication of the input signals...
  • Page 285 Device Specifications I/O Modules > Digital I/O Modules Parameter Value Way of operation Non-latching type Max. output voltage at signal 1 20 VDC at max. current consumption Output delay 0 to 1 50 µs 1 to 0 200 µs Output data length 1 byte Output current Rated current per channel (max.)
  • Page 286 Device Specifications I/O Modules > Digital I/O Modules Part No. Description Product Life Cycle Phase *) 1TNE 968 901 R3104 Terminal block TA564-11, 11 pins, Active screw front, cable front, 6 pieces per unit 1TNE 968 901 R3105 Terminal block TA565-9, 9 pins, spring Active front, cable front, 6 pieces per unit 1TNE 968 901 R3106 Terminal block TA565-11, 11 pins,...
  • Page 287 The device can be used as a decentralized I/O extension module for S500 Communication Interface Modules (e. g. CI592-CS31, CI501-PNIO, CI541-DP, CI581-CN) or as a centralized extension module for AC500 CPUs (PM5xx). The inputs and outputs are group-wise electrically isolated from each other.
  • Page 288 System Assembly chapter Ä Chapter 2.5 “AC500-eCo” on page 1194. The electrical connection is carried out by using removable 9-pin and 11-pin terminal blocks. These terminal blocks differ in their connection system (spring terminals or screw terminals, cable mounting from the front or from the side).
  • Page 289 Device Specifications I/O Modules > Digital I/O Modules C0..7 1 R0..3 R4..7 Table 49: Assignment of the Terminals: Terminal Signal Description C0...7 Input common for signals I0 to Input signal I0 Input signal I1 Input signal I2 Input signal I3 Input signal I4 Input signal I5 Input signal I6...
  • Page 290 Device Specifications I/O Modules > Digital I/O Modules Terminal Signal Description Normally-open contact of the output 3 R0...3 Output common for signals O0 to O3 Normally-open contact of the output 4 Normally-open contact of the output 5 Normally-open contact of the output 6 Normally-open contact of the output 7...
  • Page 291 Device Specifications I/O Modules > Digital I/O Modules The digital inputs can be used as source inputs or as sink inputs. NOTICE! Risk of malfunctions in the plant! A ground closure, e. g. caused by a damaged cable insulation, can bridge switches accidentally.
  • Page 292 Device Specifications I/O Modules > Digital I/O Modules 24 V DC − 12 NO2 13 NO3 14 R0...3 15 NO4 16 NO5 24 V DC − 17 NO6 18 NO7 19 R4...7 20 L+ Fig. 24: Connection of 24 VDC actuators 120 V AC/ 240 V AC 12 NO2...
  • Page 293 Device Specifications I/O Modules > Digital I/O Modules Fig. 26: Power supply - the minus connection is realized via the I/O bus WARNING! Risk of death by electric shock! Hazardous voltages can be present at the terminals of the module. Make sure that all voltage sources (supply voltage and process supply voltage) are switched off before you begin with operations at the system.
  • Page 294 Device Specifications I/O Modules > Digital I/O Modules If the external power supply voltage via UP/ZP terminals fails, the I/O module loses its configuration data. The whole station has to be switched off and on again to re-configure the module. Parameterization The arrangement of the parameter data is performed with Automation Builder software.
  • Page 295 11 / 12 1...10 voltage Remarks: In AC500 the following interface identifier applies: 14 = I/O bus, 11 = COM1 (e.g. CS31 bus), 12 = COM2. The PNIO diagnosis block does not contain this identifier. With "Device" the following allocation applies: 31 = Module itself, 1...10 = communication interface module 1...10,...
  • Page 296 Outputs Digital output Yellow Output is Output is ON NO0...NO7 Technical Data Ä Chapter 2.5.1 “System Data AC500-eCo” The System Data of AC500-eCo apply on page 1194 Only additional details are therefore documented below. Parameter Value Process supply voltage L+ Connections Terminal 20 for L+ (+24 VDC).
  • Page 297 Device Specifications I/O Modules > Digital I/O Modules Technical Data of the Digital Inputs Parameter Value Number of channels per module Distribution of the channels into groups 1 group for 8 channels Connections of the channels I0 to I7 Terminals 2 to 9 Reference potential for the channels I0 to I7 Terminal 1 Indication of the input signals...
  • Page 298 Device Specifications I/O Modules > Digital I/O Modules Parameter Value Indication of the output signals 1 yellow LED per channel; the LED is on when the output signal is high (signal 1) and the module is powered through the I/O bus Monitoring point of output indicator Controlled together with relay Way of operation...
  • Page 299 Device Specifications I/O Modules > Digital I/O Modules Ordering Data Part No. Description Product Life Cycle Phase *) 1TNE 968 902 R2302 DX571, digital input/output module, Active 8 DI 24 VDC, 8 DO, relay output 1TNE 968 901 R3101 Terminal block TA563-9, 9 pins, screw Active front, cable side, 6 pieces per unit 1TNE 968 901 R3102 Terminal block TA563-11, 11 pins,...
  • Page 300 Sign for XC version Intended Purpose The device can be used as a decentralized I/O extension module for S500 Communication Interface Modules (e. g. CI592-CS31, CI501-PNIO, CI541-DP, CI581-CN) or as a centralized extension module for AC500 CPUs (PM5xx). 3ADR010121, 13, en_US 2019/06/28...
  • Page 301 XC version of the device is available. Functionality Parameter Value Fast counter Integrated, many configurable operating modes (only with AC500) LED displays For signal states, errors and supply voltage Internal power supply Through the expansion bus interface (I/O bus) External power supply...
  • Page 302 Device Specifications I/O Modules > Digital I/O Modules I/O bus 4.0 - 4.7: Connected with UP (switch) -> Input; Connected with ZP (load) -> Output Switch-gear cabinet earth The assignment of the other terminals: Terminals Signal Description 1.0 to 1.3 +24 V 4 x sensor power supply sources (loadable with 0.5 A in total)
  • Page 303 Device Specifications I/O Modules > Digital I/O Modules CAUTION! The process supply voltage must be included in the earthing concept (e. g. earthing of the minus pole). The internal power supply voltage for the module's circuitry is carried out via the I/O bus (pro- vided by a bus module or a CPU).
  • Page 304 Device Specifications I/O Modules > Digital I/O Modules Internal Data Exchange Without the Fast Counter With the Fast Counter (only with AC500) Digital inputs (bytes) Digital outputs (bytes) Counter input data (words) Counter output data (words) I/O Configuration The module itself does not store configuration data. It receives its parameterization data from the master device of the I/O bus (CPU or bus module) during power-up of the system.
  • Page 305 Device Specifications I/O Modules > Digital I/O Modules Name Value Internal Internal Default Min. Max. EDS Slot/ value value, Index type Input 0.1 ms Byte 8 ms 0x0Y04 delay 1 ms 0x02 8 ms 32 ms Fast Byte Mode 0 Not for counter 0x00...
  • Page 306 11 / 12 1...10 Remarks: In AC500 the following interface identifier applies: 14 = I/O-Bus, 11 = COM1 (e.g. CS31 bus), 12 = COM2. The FBP diagnosis block does not contain this identifier. With "Device" the following allocation applies: 31 = module itself, 1...10 = communication interface module 1...10,...
  • Page 307 ) All of the LEDs CH-ERR1 to CH-ERR4 light up together Technical Data Ä Chapter 2.6.1 “System Data AC500” on page 1252 are The System Data of AC500 and S500 valid for standard version. Ä Chapter 2.7.1 “System Data AC500-XC” on page 1313 are The System Data of AC500-XC valid for the XC version.
  • Page 308 Device Specifications I/O Modules > Digital I/O Modules Parameter Value Max. ripple Protection against reversed voltage Rated protection fuse on UP 10 A fast Galvanic isolation Yes, per module Current consumption From 24 VDC power supply at the L+/UP Ca. 2 mA and M/ZP terminals of the CPU/bus module From UP at normal operation / with out-...
  • Page 309 Device Specifications I/O Modules > Digital I/O Modules Parameter Value Number of channels per module 16 inputs/outputs (with transistors) Distribution of the channels into groups 1 group of 16 channels If the channels are used as inputs Channels C0...C7 Terminals 2.0...2.7 Channels C8...C15 Terminals 4.0...4.7 If the channels are used as outputs...
  • Page 310 Device Specifications I/O Modules > Digital I/O Modules *) Due to the direct connection to the output, the demagnetizing varistor is also effective at the input (see figure) above. This is why the difference between UPx and the input signal may not exceed the clamp voltage of the varistor.
  • Page 311 Device Specifications I/O Modules > Digital I/O Modules UPx (+24 V) Digital input/output ZPx (0 V) for demagnitization when inductive loads are switched off Fig. 27: Digital input/output (circuit diagram) Technical Data of the Fast Counter The fast counter of the module does not work if the module is connected to a –...
  • Page 312 Sign for XC version Intended Purpose The device can be used as a decentralized I/O extension module for S500 Communication Interface Modules (e. g. CI592-CS31, CI501-PNIO, CI541-DP, CI581-CN) or as a centralized extension module for AC500 CPUs (PM5xx). 3ADR010121, 13, en_US 2019/06/28...
  • Page 313 XC version of the device is available. Functionality Parameter Value Fast counter Integrated, many configurable operating modes (only with AC500) LED displays For signal states, errors and supply voltage Internal power supply Through the expansion bus interface (I/O bus) External power supply...
  • Page 314 Device Specifications I/O Modules > Digital I/O Modules Terminals 1.8 to 4.8: process voltage UP = +24 VDC Terminals 1.9 to 4.9: process voltage ZP = 0 VDC I/O bus 4.0 - 4.7: Connected with UP (switch) -> Input; Connected with ZP (load) -> Output Switch-gear cabinet earth The assignment of the other terminals: Terminals...
  • Page 315 Device Specifications I/O Modules > Digital I/O Modules Terminals Signal Description 3.0 to 3.7 C8 to C15 8 digital inputs/outputs 4.0 to 4.7 C16 to C23 8 digital inputs/outputs CAUTION! The process supply voltage must be included in the earthing concept (e. g. earthing of the minus pole).
  • Page 316 Device Specifications I/O Modules > Digital I/O Modules Internal Data Exchange Without the Fast Counter With the Fast Counter (only with AC500) Digital inputs (bytes) Digital outputs (bytes) Counter input data (words) Counter output data (words) I/O Configuration The module itself does not store configuration data. It receives its parameterization data from the master device of the I/O bus (CPU or bus module) during power-up of the system.
  • Page 317 Device Specifications I/O Modules > Digital I/O Modules Name Value Internal Internal Default Min. Max. EDS Slot/ value value, Index type Input 0.1 ms Byte 8 ms 0x0Y04 delay 1 ms 0x02 8 ms 32 ms Fast Byte Mode 0 Not for counter 0x00...
  • Page 318 In case of overload or short circuit, the outputs switch off automatically and try to switch on again cyclically. Therefore an acknowledgement of the outputs is not necessary. The LED error message, however, is stored. E1...E4 Identifier AC500 <− Display in display 000...063 Class...
  • Page 319 ) All of the LEDs CH-ERR1 to CH-ERR4 light up together Technical Data Ä Chapter 2.6.1 “System Data AC500” on page 1252 are The System Data of AC500 and S500 valid for standard version. Ä Chapter 2.7.1 “System Data AC500-XC” on page 1313 are The System Data of AC500-XC valid for the XC version.
  • Page 320 Device Specifications I/O Modules > Digital I/O Modules Only additional details are therefore documented below. Parameter Value Process supply voltage UP Connections Terminals 1.8, 2.8, 3.8 and 4.8 for +24 V (UP) as well as 1.9, 2.9, 3.9 and 4.9 for 0 V (ZP) Rated value 24 VDC Max.
  • Page 321 Device Specifications I/O Modules > Digital I/O Modules Parameter Value Number of channels per module 24 inputs/outputs (with transistors) Distribution of the channels into groups 1 group of 24 channels If the channels are used as inputs Channels C0...C7 Terminals 2.0...2.7 Channels C8...C15 Terminals 3.0...3.7 Channels C16...C23...
  • Page 322 Device Specifications I/O Modules > Digital I/O Modules *) Due to the direct connection to the output, the demagnetizing varistor is also effective at the input (see figure) above. This is why the difference between UPx and the input signal must not exceed the clamp voltage of the varistor.
  • Page 323 Device Specifications I/O Modules > Digital I/O Modules UPx (+24 V) Digital input/output ZPx (0 V) for demagnitization when inductive loads are switched off Technical Data of the Fast Counter The fast counter of the module does not work if the module is connected to a –...
  • Page 324 Sign for XC version Intended Purpose The device can be used as a decentralized I/O extension module for S500 Communication Interface Modules (e. g. CI592-CS31, CI501-PNIO, CI541-DP, CI581-CN) or as a centralized extension module for AC500 CPUs (PM5xx). 3ADR010121, 13, en_US 2019/06/28...
  • Page 325 1154). For a detailed description of the mounting, disassembly and electrical connec- tion of the module, please refer to the System Assembly, Construction and Con- Ä Chapter 2.6 “AC500 (Standard)” on page 1252. nection chapter 2019/06/28 3ADR010121, 13, en_US...
  • Page 326 Device Specifications I/O Modules > Digital I/O Modules Electrical Connection The electrical connection of the I/O channels is carried out using the 40 terminals of the I/O ter- minal unit. I/O modules can be replaced without re-wiring the terminal units. The terminals 1.8 to 4.8 and 1.9 to 4.9 are electrically interconnected within the I/O terminal unit and always have the same assignment, irrespective of the inserted module: Terminals 1.8 to 4.8: process voltage UP = +24 VDC...
  • Page 327 Device Specifications I/O Modules > Digital I/O Modules Terminals Signal Description 1.0 to 1.7 I0 to I7 8 digital inputs 2.0 to 2.7 I8 to I15 8 digital inputs 3.0 to 3.7 C16 to C23 8 digital inputs/outputs 4.0 to 4.7 C24 to C31 8 digital inputs/outputs CAUTION!
  • Page 328 Ä Chapter 1.5.1.2.3.7 “Diagnosis” The module provides several diagnosis functions on page 330. Internal Data Exchange Without the Fast Counter With the Fast Counter (only with AC500) Digital inputs (bytes) Digital outputs (bytes) Counter input data (words) Counter output data (words) I/O Configuration The module itself does not store configuration data.
  • Page 329 Device Specifications I/O Modules > Digital I/O Modules Name Value Internal Internal Default Min. Max. value value, type Check Byte 0x0Y03 supply 0x01 Input 0.1 ms Byte 8 ms 0x0Y04 delay 1 ms 0x02 8 ms 32 ms Fast Byte Mode 0 Not for counter...
  • Page 330 In case of overload or short circuit, the outputs switch off automatically and try to switch on again cyclically. Therefore, an acknowledgement of the outputs is not necessary. The LED error message, however, is stored. E1...E4 Identi- AC500 <− Display in fier display 000...06...
  • Page 331 Device Specifications I/O Modules > Digital I/O Modules In AC500 the following interface identifier applies: 14 = I/O bus, 11 = COM1 (e.g. CS31 bus), 12 = COM2. The FBP diagnosis block does not contain this identifier. With "Device" the following allocation applies: 31 = module itself, 1...10 = decentralized communication interface module 1...10,...
  • Page 332 Device Specifications I/O Modules > Digital I/O Modules Technical Data Ä Chapter 2.6.1 “System Data AC500” on page 1252 are The System Data of AC500 and S500 valid for standard version. The System Data of AC500-XC Ä Chapter 2.7.1 “System Data AC500-XC” on page 1313 are valid for the XC version.
  • Page 333 Device Specifications I/O Modules > Digital I/O Modules Technical Data of the Digital Inputs Parameter Value Number of channels per module Distribution of the channels into groups 1 group of 16 channels Terminals of the channels I0 to I7 1.0 to 1.7 Terminals of the channels I8 to I15 2.0 to 2.7 Reference potential for all inputs...
  • Page 334 Device Specifications I/O Modules > Digital I/O Modules Parameter Value Channels Q16...Q23 Terminals 3.0...3.7 Channels Q24...Q31 Terminals 4.0...4.7 Indication of the input/output signals 1 yellow LED per channel, the LED is ON when the input/output signal is high (signal 1) Monitoring point of input/output indicator LED is part of the input circuitry Galvanic isolation...
  • Page 335 Device Specifications I/O Modules > Digital I/O Modules Parameter Value Output current Rated value, per channel 500 mA at UP = 24 V Maximum value (all channels together) Leakage current with signal 0 < 0.5 mA Rated protection fuse on UP 10 A fast Demagnetization when inductive loads are With varistors integrated in the module (see...
  • Page 336 Device Specifications I/O Modules > Digital I/O Modules Parameter Value Used inputs C24/C25 Used outputs Counting frequency Max. 50 kHz Detailed description See Fast Counter Operating modes See Operating modes Ordering Data Part No. Description Product Life Cycle Phase *) 1SAP 240 100 R0001 DC532, digital input/output module, Active 16 DI, 16 DC, 24 VDC / 0.5 A, 1-wire...
  • Page 337 In contrast to other I/O modules, the digital I/O module (multi-function module) DC541-CM is connected to a communication module slot to the left of the AC500 CPU. It contacts the internal communication module bus. This way, the full functionality of the communication module bus is available for the module DC541-CM.
  • Page 338 Device Specifications I/O Modules > Digital I/O Modules The states of the inputs/outputs are indicated by yellow LEDs (one per channel). There is no potential separation between the channels. Functionality Parameter Value Digital inputs/outputs 8 (24 VDC) Fast counter Integrated, many configurable operating modes LED displays For signal states, errors and supply voltage...
  • Page 339 I/O Modules > Digital I/O Modules Electrical Connection The I/O module DC541-CM is mounted to the left of an AC500 CPU on the same terminal base. The connection to the communication module bus is automatically established while mounting. The electrical connection of the I/O channels is carried out using the 10 terminals of the remov- able terminal block.
  • Page 340 Device Specifications I/O Modules > Digital I/O Modules CAUTION! The process supply voltage must be included in the earthing concept (e. g. earthing of the minus pole). The internal supply voltage for the module's circuitry comes from the communication module bus.
  • Page 341 Module Error No error Error Technical Data Ä Chapter 2.6.1 “System Data AC500” on page 1252 are The System Data of AC500 and S500 valid for standard version. The System Data of AC500-XC Ä Chapter 2.7.1 “System Data AC500-XC” on page 1313 are valid for the XC version.
  • Page 342 Device Specifications I/O Modules > Digital I/O Modules Parameter Value Cooling The natural convection cooling must not be hindered by cable ducts or other parts in the switch-gear cabinet. Altitude > 2000 m: On request NOTICE! Attention: All I/O channels (digital and analog) are protected against reverse polarity, reverse supply, short circuit and continuous overvoltage up to 30 VDC.
  • Page 343 Device Specifications I/O Modules > Digital I/O Modules Parameter Value Input voltage +5 V > 1 mA Input voltage +15 V > 5 mA Input voltage +30 V < 8 mA Input type acc. to EN 61131-2 Type 1 Input delay (0 -> 1 or 1 -> 0) Typ.
  • Page 344 Device Specifications I/O Modules > Digital I/O Modules Parameter Value Resistance to feedback against 24 V signals Max. cable length Shielded 1000 m Unshielded 600 m The following drawing shows the circuitry of a digital input/output with the varistors for demag- netization when inductive loads are switched off.
  • Page 345 The device can be used as a decentralized I/O extension module for S500 Communication Interface Modules (e. g. CI592-CS31, CI501-PNIO, CI541-DP, CI581-CN) or as a centralized extension module for AC500 CPUs (PM5xx). The configuration is performed by software. The modules are supplied with a process supply voltage of 24 VDC.
  • Page 346 System Assembly, Construction and Con- nection chapter Ä Chapter 2.6 “AC500 (Standard)” on page 1252. The electrical connection of the I/O channels is carried out using the 40 terminals of the I/O ter- minal unit.
  • Page 347 Device Specifications I/O Modules > Digital I/O Modules The external power supply connection is carried out via the UP (+24 VDC) and the ZP (0 VDC) terminals. WARNING! Removal/Insertion under power The devices are not designed for removal or insertion under power. Because of unforeseeable consequences, it is not allowed to plug or unplug devices with the power being ON.
  • Page 348 The module provides several diagnosis functions Ä Chapter 1.5.1.2.5.7 “Diagnosis” on page 350. Internal Data Exchange Without the Fast Counter With the Fast Counter (only with AC500) Digital inputs (bytes) Digital outputs (bytes) 3ADR010121, 13, en_US 2019/06/28...
  • Page 349 Device Specifications I/O Modules > Digital I/O Modules Without the Fast Counter With the Fast Counter (only with AC500) Counter input data (words) Counter output data (words) I/O Configuration The module itself does not store configuration data. It receives its parameterization data from the master device of the I/O bus (CPU or bus module) during power-up of the system.
  • Page 350 Counter section With FBP or CS31 without the parameter Fast counter GSD file: Ext_User_Prm_Data_Len = Ext_User_Prm_Data_Const(0) = 0x03, 0xe9, 0x02, \ 0x01, 0x02; Diagnosis E1...E4 Identifier AC500 <− Display in display 000...063 Class Comp PS501 browser Byte 6 Byte 3...
  • Page 351 11 / 12 1...10 OFF) Remarks: In AC500 the following interface identifier applies: 14 = I/O bus, 11 = COM1 (e.g. CS31 bus), 12 = COM2. The FBP diagnosis block does not contain this identifier. With "Device" the following allocation applies: 31 = module itself, 1...10 = decentralized communication interface module 1...10,...
  • Page 352 ) All of the LEDs CH-ERR1 to CH-ERR4 light up together Technical Data Ä Chapter 2.6.1 “System Data AC500” on page 1252 are The System Data of AC500 and S500 valid for standard version. Ä Chapter 2.7.1 “System Data AC500-XC” on page 1313 are The System Data of AC500-XC valid for the XC version.
  • Page 353 Device Specifications I/O Modules > Digital I/O Modules Parameter Value Mounting position Horizontal or vertical with derating (output load reduced to 50 % at 40 °C per group) Cooling The natural convection cooling must not be hindered by cable ducts or other parts in the switch-gear cabinet.
  • Page 354 Device Specifications I/O Modules > Digital I/O Modules Parameter Value Shielded 1000 m Unshielded 600 m Technical Data of the Fast Counter The fast counter of the module does not work if the module is connected to a – FBP interface module –...
  • Page 355 The device can be used as a decentralized I/O extension module for S500 Communication Interface Modules (e. g. CI592-CS31, CI501-PNIO, CI541-DP, CI581-CN) or as a centralized extension module for AC500 CPUs (PM5xx). The outputs are electrically isolated from all other circuitry of the module. There is no potential separation between the channels.
  • Page 356 For a detailed description of the mounting, disassembly and electrical connec- tion of the module, please refer to the System Assembly, Construction and Con- Ä Chapter 2.6 “AC500 (Standard)” on page 1252. nection chapter The electrical connection of the I/O channels is carried out using the 40 terminals of the I/O ter- minal unit.
  • Page 357 Device Specifications I/O Modules > Digital I/O Modules NOTICE! Risk of damaging the PLC modules! Overvoltages and short circuits might damage the PLC modules. – Make sure that all voltage sources (supply voltage and process supply voltage) are switched off before you begin with operations at the system. –...
  • Page 358 Device Specifications I/O Modules > Digital I/O Modules Parameterization Firmware version Configuration Firmware version > V2.0.0 The arrangement of the parameter data is per- formed by Control Builder Plus/ Automation Builder software. The parameter data directly influences the functionality of modules. For non-standard applications, it is necessary to adapt the parameters to your system configu- ration.
  • Page 359 In case of overload or short circuit, the outputs switch off automatically and try to switch on again cyclically. Therefore, an acknowledgement of the outputs is not necessary. The LED error message, however, is stored. E1...E4 Identifier AC500 <− Display in display 000...063 Class...
  • Page 360 *) All of the LEDs CH-ERR1 to CH-ERR4 light up together Technical Data The System Data of AC500 and S500 Ä Chapter 2.6.1 “System Data AC500” on page 1252 are valid for standard version. Ä Chapter 2.7.1 “System Data AC500-XC” on page 1313 are The System Data of AC500-XC valid for the XC version.
  • Page 361 Device Specifications I/O Modules > Digital I/O Modules Parameter Value Process supply voltage UP Connections Terminals 1.8, 2.8, 3.8 and 4.8 for +24 V (UP) as well as 1.9, 2.9, 3.9 and 4.9 for 0 V (ZP) Rated value 24 VDC Max.
  • Page 362 Device Specifications I/O Modules > Digital I/O Modules Parameter Value O24 to O31 Terminals 4.0 to 4.7 Indication of the output signals 1 yellow LED per channel, the LED is ON if the output signal is high (signal 1) Reference potential for all outputs Terminals 1.9, 2.9, 3.9 and 4.9 (negative pole of the process supply voltage, signal name ZP) Common power supply voltage...
  • Page 363 Device Specifications I/O Modules > Digital I/O Modules Ordering Data Part No. Description Product Life Cycle Phase *) 1SAP 240 700 R0001 DO524, digital output module, 32 DO, Active 24 VDC / 0.5 A, 1-wire 1SAP 440 700 R0001 DO524-XC, digital output module, Active 32 DO, 24 VDC / 0.5 A, 1-wire, XC version...
  • Page 364 The device can be used as a decentralized I/O extension module for S500 Communication Interface Modules (e. g. CI592-CS31, CI501-PNIO, CI541-DP, CI581-CN) or as a centralized extension module for AC500 CPUs (PM5xx). The outputs are group-wise electrically isolated from each other.
  • Page 365 For a detailed description of the mounting, disassembly and electrical connec- tion of the module, please refer to the System Assembly, Construction and Con- Ä Chapter 2.6 “AC500 (Standard)” on page 1252. nection chapter The electrical connection of the I/O channels is carried out using the 40 terminals of the I/O ter- minal unit.
  • Page 366 Device Specifications I/O Modules > Digital I/O Modules NOTICE! Risk of damaging the PLC modules! Overvoltages and short circuits might damage the PLC modules. – Make sure that all voltage sources (supply voltage and process supply voltage) are switched off before you begin with operations at the system. –...
  • Page 367 Device Specifications I/O Modules > Digital I/O Modules I/O bus 4.0 - 4.7: Connected with UP (switch) -> Input; Connected with ZP (load) -> Output Switch-gear cabinet earth CAUTION! The process supply voltage must be included in the earthing concept (e. g. earthing of the minus pole).
  • Page 368 Device Specifications I/O Modules > Digital I/O Modules Internal Data Exchange Digital inputs (bytes) Digital outputs (bytes) I/O Configuration The module itself does not store configuration data. It receives its parameterization data from the master device of the I/O bus (CPU or bus module) during power-up of the system. Hence, replacing I/O modules is possible without any re-parameterization via software.
  • Page 369 ) With CS31 and addresses smaller than 70 and FBP, the value is increased by 1 ) Not with FBP GSD file: Ext_User_Prm_Data_Len = 0x04, 0x51, 0x00, 0x06, 0x01, 0x01, 0x00, Ext_User_Prm_Data_Const(0) = 0x00, 0x00, 0x00 Diagnosis E1...E4 Identifier AC500 <− Display in display 000...063 Class Comp PS501 browser Byte 6 Byte 3...
  • Page 370 1...10 4(UP4) voltage Remarks: In AC500 the following interface identifier applies: 14 = I/O bus, 11 = COM1 (e.g. CS31-Bus), 12 = COM2. The FBP diagnosis block does not contain this identifier. With "Device" the following allocation applies: 31 = module itself, 1...10 = decentralized communication interface module 1...10, ADR = hardware address (e.
  • Page 371 LED is on. Technical Data The System Data of AC500 and S500 Ä Chapter 2.6.1 “System Data AC500” on page 1252 are valid for standard version. Ä Chapter 2.7.1 “System Data AC500-XC” on page 1313 are The System Data of AC500-XC valid for the XC version.
  • Page 372 Device Specifications I/O Modules > Digital I/O Modules Parameter Value Max. ripple Protection against reversed voltage Rated protection fuse on UP, UP3 and 10 A fast (for each process supply voltage) Galvanic isolation Yes, per module and per output channel groups Current consumption From 24 VDC power supply at the termi- Ca.
  • Page 373 Device Specifications I/O Modules > Digital I/O Modules Parameter Value Reference potential for module power supply Terminals 1.9 and 2.9 (negative pole of the process supply voltage, signal name ZP) Power supply voltage for the outputs O0 to Terminal 3.8 (positive pole of the process supply voltage, signal name UP3) Reference potential for the outputs O0 to O3 Terminal 3.9 (negative pole of the process...
  • Page 374 Device Specifications I/O Modules > Digital I/O Modules Part No. Description Product Life Cycle Phase *) 1SAP 213 200 R0001 TU542, I/O terminal unit, 24 VDC, Active spring terminals 1SAP 413 200 R0001 TU542-XC, I/O terminal unit, 24 VDC, Active spring terminals, XC version 1.5.1.2.8 DX522 - Digital Input/Output Module...
  • Page 375 Intended Purpose The device can be used as a decentralized I/O extension module for S500 Communication Interface Modules (e. g. CI592-CS31, CI501-PNIO, CI541-DP, CI581-CN) or as a centralized extension module for AC500 CPUs (PM5xx). Digital configurable input/output unit. ● 8 digital inputs 24 VDC in 1 group (1.0...1.7) ●...
  • Page 376 For a detailed description of the mounting, disassembly and electrical connec- tion of the module, please refer to the System Assembly, Construction and Con- Ä Chapter 2.6 “AC500 (Standard)” on page 1252. nection chapter The electrical connection of the I/O channels is carried out using the 40 terminals of the I/O ter- minal unit.
  • Page 377 Device Specifications I/O Modules > Digital I/O Modules NOTICE! Risk of damaging the PLC modules! Overvoltages and short circuits might damage the PLC modules. – Make sure that all voltage sources (supply voltage and process supply voltage) are switched off before you begin with operations at the system. –...
  • Page 378 Depending on the application, fuses can be used for single channels or module- wise. Internal Data Exchange Without the Fast Counter With the Fast Counter (only with AC500) Digital inputs (bytes) Digital outputs (bytes) Counter input data (words) Counter output data (words) I/O Configuration The module itself does not store configuration data.
  • Page 379 Device Specifications I/O Modules > Digital I/O Modules If the external power supply voltage via UP/ZP terminals fails, the I/O module loses its configuration data. The whole station has to be switched off and on again to re-configure the module. Parameterization Firmware version Configuration...
  • Page 380 With FBP and without the parameter Fast Counter GSD file: Ext_User_Prm_Data_Len = Ext_User_Prm_Data_Const 0x04, 0xbb, 0x04, \ (0) = 0x01, 0x02, 0x00, 0x00; Diagnosis E1...E4 Identifier AC500 <− Display in display 000...063 Class Comp PS501 browser Byte 6 Byte 3...
  • Page 381 1...10 OFF) voltage ON Remarks: In AC500 the following interface identifier applies: 14 = I/O bus, 11 = COM1 (e.g. CS31 bus), 12 = COM2. The FBP diagnosis block does not contain this identifier. With "Device" the following allocation applies: 31 = module itself, 1...10 = decentralized communication interface module 1...10,...
  • Page 382 ) All of the LEDs CH-ERR1 to CH-ERR2 light up together Technical Data Ä Chapter 2.6.1 “System Data AC500” on page 1252 are The System Data of AC500 and S500 valid for standard version. Ä Chapter 2.7.1 “System Data AC500-XC” on page 1313 are The System Data of AC500-XC valid for the XC version.
  • Page 383 Device Specifications I/O Modules > Digital I/O Modules Parameter Value From 24 VDC power supply at the termi- ca. 2 mA nals UP/L+ and ZP/M of the CPU/Bus Module From UP at normal operation / with out- 0.05 A + output loads puts Inrush current from UP (at power up) 0.010 A²s...
  • Page 384 Device Specifications I/O Modules > Digital I/O Modules Parameter Value Input voltage +24 V Typ. 5 mA Input voltage +5 V > 1 mA Input voltage +15 V > 5 mA Input voltage +30 V < 8 mA Max. cable length Shielded 1000 m Unshielded...
  • Page 385 Device Specifications I/O Modules > Digital I/O Modules Parameter Value Switching frequency With resistive load Max. 10 Hz With inductive load Max. 2 Hz With lamp load On request Max. cable length Shielded 1000 m Unshielded 600 m Technical Data of the Fast Counter The fast counter of the module does not work if the module is connected to a –...
  • Page 386 Intended Purpose The device can be used as a decentralized I/O extension module for S500 Communication Interface Modules (e. g. CI592-CS31, CI501-PNIO, CI541-DP, CI581-CN) or as a centralized extension module for AC500 CPUs (PM5xx). Digital configurable input / output unit. ●...
  • Page 387 For a detailed description of the mounting, disassembly and electrical connec- tion of the module, please refer to the System Assembly, Construction and Con- Ä Chapter 2.6 “AC500 (Standard)” on page 1252. nection chapter The electrical connection of the I/O channels is carried out using the 40 terminals of the I/O ter- minal unit.
  • Page 388 Device Specifications I/O Modules > Digital I/O Modules Terminals Signal Description 1.0 to 1.7 unused 2.0 and 3.0 I0 and I1 Input signals for the digital inputs I0 and I1 Neutral conductor for the dig- ital inputs I0 and I1 2.1 and 3.1 I2 and I3 Input signals for the digital...
  • Page 389 Device Specifications I/O Modules > Digital I/O Modules Fig. 31: Internal construction The internal power supply voltage for the module's circuitry is carried out via the I/O bus (pro- vided by a bus module or a CPU). Thus, the current consumption from 24 VDC power supply at the terminals L+/UP and M/ZP of the CPU/bus module increases by 2 mA per DX531.
  • Page 390 Device Specifications I/O Modules > Digital I/O Modules I/O bus Switch-gear cabinet earth NOTICE! – If the relay outputs have to switch inductive DC loads, free-wheeling diodes must be circuited in parallel to these loads. – If the relay outputs have to switch inductive AC loads, spark suppressors are required.
  • Page 391 Device Specifications I/O Modules > Digital I/O Modules NOTICE! Risk of damaging the PLC module! The following things have to be considered when connecting input and output voltages to the module: – All 230 VAC feeds must be single phase from the same supply system. –...
  • Page 392 Device Specifications I/O Modules > Digital I/O Modules Parameterization Firmware version Configuration Firmware version > V2.0.0 The arrangement of the parameter data is per- formed by Control Builder Plus/ Automation Builder software. The parameter data directly influences the functionality of modules. For non-standard applications, it is necessary to adapt the parameters to your system configu- ration.
  • Page 393 1...10 OFF) voltage ON Remarks: In AC500 the following interface identifier applies: 14 = I/O bus, 11 = COM1 (e.g. CS31 bus), 12 = COM2. The FBP diagnosis block does not contain this identifier. With "Device" the following allocation applies: 31 = module itself, 1...10 = decentralized communication interface module 1...10,...
  • Page 394 Internal error *) All of the LEDs CH-ERR2 to CH-ERR3 light up together Technical Data Ä Chapter 2.6.1 “System Data AC500” on page 1252 are The System Data of AC500 and S500 valid for standard version. Ä Chapter 2.7.1 “System Data AC500-XC” on page 1313 are The System Data of AC500-XC valid for the XC version.
  • Page 395 Device Specifications I/O Modules > Digital I/O Modules Parameter Value Rated value 24 VDC Max. ripple Protection against reversed voltage Rated protection fuse on UP 10 A fast Galvanic isolation Yes, per module Current consumption From 24 VDC power supply at the terminals UP/L ca.
  • Page 396 Device Specifications I/O Modules > Digital I/O Modules Parameter Value Input signal range 0 VAC...265 VAC Input signal frequency 47 Hz...63 Hz Input characteristic According EN 61132-2 Type 2 Signal 0 0 VAC...40 VAC Undefined signal > 40 VAC...< 74 VAC Signal 1 74 VAC...265 VAC Input current per channel...
  • Page 397 Device Specifications I/O Modules > Analog I/O Modules Parameter Value Demagnetization with inductive DC load A free-wheeling diode must be circuited in par- allel to the inductive load Switching frequency With resistive load Max. 10 Hz With inductive load Max. 2 Hz With lamp load On request Max.
  • Page 398 The device can be used as a decentralized I/O extension module for S500 Communication Interface Modules (e. g. CI592-CS31, CI501-PNIO, CI541-DP, CI581-CN) or as a centralized extension module for AC500 CPUs (PM5xx). The inputs are not electrically isolated from each other.
  • Page 399 System Assembly chapter Ä Chapter 2.5 “AC500-eCo” on page 1194. The electrical connection is carried out by using a removable 9-pin and 11-pin terminal block. These terminal blocks differ in their connection system (spring terminals or screw terminals, cable mounting from the front or from the side) Ä...
  • Page 400 Device Specifications I/O Modules > Analog I/O Modules − I0− − I1− − I2− − I3− −−− −−− −−− −−− −−− The assignment of the terminals: Terminal Signal Description Burden resistor for input signal 0 for current sensing Positive pole of input signal 0 Negative pole of input signal 0 Burden resistor for input signal 1 for current sensing...
  • Page 401 Device Specifications I/O Modules > Analog I/O Modules Terminal Signal Description Negative pole of input signal 3 Reserved Reserved Reserved Reserved Reserved Signal ground Process voltage L+ (24 VDC) Process voltage M (0 VDC) The internal power supply voltage for the module's circuitry is carried out via the I/O bus (pro- vided by a bus module or a CPU).
  • Page 402 Device Specifications I/O Modules > Analog I/O Modules 250 Ω I0− Internal construction of the analog inputs CAUTION! Risk of damaging the analog input! The 250 Ω input resistor can be damaged by overcurrent. Make sure that the current through the resistor never exceeds 30 mA. The following figures are an example of the electrical connection of analog sensors (voltage) to the input I0 of the analog input module AI561.
  • Page 403 Device Specifications I/O Modules > Analog I/O Modules I/O Configuration The analog input module AI561 does not store configuration data itself. Parameterization The arrangement of the parameter data is performed with Automation Builder software. The parameter data directly influences the functionality of modules. For non-standard applications, it is necessary to adapt the parameters to your system configu- ration.
  • Page 404 11 / 12 1...0 Remarks: In AC500, the following interface identifier applies: 14 = I/O bus, 11 = COM1 (e.g. CS31 bus), 12 = COM2. The PNIO diagnosis block does not contain this identifier. With "Device" the following allocation applies: 31 = module itself, 1...10 = decentralized communication interface module...
  • Page 405 Device Specifications I/O Modules > Analog I/O Modules With "Module" the following allocation applies depending on the master: Module error: I/O bus or PNIO: 31 = module itself; COM1/COM2: 1...10 = expansion 1...10 Channel error: I/O bus or PNIO = module type (1 = AI); COM1/COM2: 1...10 = expansion 1..10 In case of module errors, with channel "31 = Module itself"...
  • Page 406 <-2.9398 <-5.8795 <-0.0300 <-0.0600 <-0.1200 <-0.1200 -32768 8000 flow The represented resolution corresponds to 12 bits respectively 11 bits plus sign. Technical Data Ä Chapter 2.5.1 “System Data AC500-eCo” The System Data of AC500-eCo apply on page 1194 Only additional details are therefore documented below. Parameter...
  • Page 407 Device Specifications I/O Modules > Analog I/O Modules NOTICE! Attention: All I/O channels (digital and analog) are protected against reverse polarity, reverse supply, short circuit and continuous overvoltage up to 30 VDC. Technical Data of the Analog Inputs Parameter Value Number of channels per module 4 individually configurable voltage or current inputs...
  • Page 408 Device Specifications I/O Modules > Analog I/O Modules Parameter Value Max. cable length (conductor cross section > 0,14 mm²) Unshielded wire 10 m Shielded wire 100 m Ordering Data Part No. Description Product Life Cycle Phase *) 1TNE 968 902 R1101 AI561, analog input module, 4 AI, U/I Active 1TNE 968 901 R3101 Terminal block TA563-9, 9 pins, screw Active...
  • Page 409 The device can be used as a decentralized I/O extension module for S500 Communication Interface Modules (e. g. CI592-CS31, CI501-PNIO, CI541-DP, CI581-CN) or as a centralized extension module for AC500 CPUs (PM5xx). The inputs are not electrically isolated from each other.
  • Page 410 Ä Chapter 2.5 tion of the module, please refer to the System Assembly chapter “AC500-eCo” on page 1194. The electrical connection is carried out by using a removable 11-pin terminal block. These ter- minal blocks differ in their connection system (spring terminals or screw terminals, cable mounting from the front or from the side).
  • Page 411 Device Specifications I/O Modules > Analog I/O Modules O0+ 10 − I0− O1+ 13 − I1− −−− The assignment of the terminals: Terminal Signal Description Current source of channel 0 Sense input of channel 0 Return input of channel 0 Current source of channel 1 Sense input of channel 1 Return input of channel 1...
  • Page 412 Device Specifications I/O Modules > Analog I/O Modules NOTICE! Risk of damaging the PLC modules! The PLC modules must not be removed while the plant is connected to a power supply. Make sure that all voltage sources (supply and process voltage) are switched off before you –...
  • Page 413 Device Specifications I/O Modules > Analog I/O Modules Parameterization The arrangement of the parameter data is performed with Automation Builder software. The parameter data directly influences the functionality of modules. For non-standard applications, it is necessary to adapt the parameters to your system configu- ration.
  • Page 414 3-wire Ni1000 -50 °C...+150 °C 2-wire Ni100, -50 °C...+150 °C 3-wire Ni100, -50 °C...+150 °C Analog input resistor 0 W...150 W Analog input resistor 0 W...300 W Diagnosis E1...E4 Identifier AC500 <− Display in display 000...063 Class Comp PS501 Browser...
  • Page 415 Device Specifications I/O Modules > Analog I/O Modules In AC500 the following interface identifier applies: 14 = I/O bus, 11 = COM1 (e.g. CS31 bus), 12 = COM2. The PNIO diagnosis block does not contain this identifier. With "Device" the following allocation applies: 31 = module itself, 1...10 = decentralized communication interface module...
  • Page 416 27649 6C01 Normal range 150.000 300.000 27648 6C00 0.005 0.011 0001 0000 Technical Data Ä Chapter 2.5.1 “System Data AC500-eCo” The System Data of AC500-eCo apply on page 1194 Only additional details are therefore documented below. 3ADR010121, 13, en_US 2019/06/28...
  • Page 417 Device Specifications I/O Modules > Analog I/O Modules Parameter Value Process supply voltage UP Connections Terminal 19 for UP (+24 VDC) and terminal 20 for ZP (0 V) Rated value 24 VDC Current consumption 0.04 A Inrush current (at power-up) 0.05 A Max.
  • Page 418 Device Specifications I/O Modules > Analog I/O Modules Parameter Value Galvanic isolation Against internal power supply and other modules Input ranges Pt100, Pt1000, Ni100, Ni1000 150 W, 300 W Indication of the input signals Module update time All channels: < 1 s Channel input resistance >...
  • Page 419 Device Specifications I/O Modules > Analog I/O Modules Part No. Description Product Life Cycle Phase *) 1TNE 968 901 R3104 Terminal block TA564-11, 11 pins, Active screw front, cable front, 6 pieces per unit 1TNE 968 901 R3106 Terminal block TA565-11, 11 pins, Active spring front, cable front, 6 pieces per unit...
  • Page 420 The device can be used as a decentralized I/O extension module for S500 Communication Interface Modules (e. g. CI592-CS31, CI501-PNIO, CI541-DP, CI581-CN) or as a centralized extension module for AC500 CPUs (PM5xx). The inputs are group-wise electrically isolated from each other.
  • Page 421 Device Specifications I/O Modules > Analog I/O Modules After powering up the system, input channels, which are configured will have undefined values /diagnosis message for typically 45 seconds, if the wires of all configured channels are broken. If the AI563 is connected to a PROFINET Bus Module, the firmware version of PROFINET Bus Modules must be 1.2 or above.
  • Page 422 Device Specifications I/O Modules > Analog I/O Modules Terminal Signal Description Plus pole of channel 0 Minus pole of channel 0 Plus pole of channel 1 Minus pole of channel 1 Plus pole of channel 2 Minus pole of channel 2 Plus pole of channel 3 Minus pole of channel 3 Reserved...
  • Page 423 Device Specifications I/O Modules > Analog I/O Modules NOTICE! Risk of damaging the PLC modules! Overvoltages and short circuits might damage the PLC modules. – Make sure that all voltage sources (supply voltage and process supply voltage) are switched off before you begin with operations at the system. –...
  • Page 424 Device Specifications I/O Modules > Analog I/O Modules Ä Chapter 1.5.2.1.3.7 “State LEDs” The meaning of the LEDs is described in Displays on page 426 chapter. I/O Configuration The analog input module AI563 does not store configuration data itself. Parameterization The arrangement of the parameter data is performed with Automation Builder software.
  • Page 425 Thermocouple R-type -50 °C...+1768 °C Thermocouple S-type -50 °C...+1768 °C Thermocouple T-type -270 °C...+400 °C Thermocouple E-type -270 °C...+1000 °C Thermocouple N-type -270 °C...+1300 °C Diagnosis E1...E4 Identifier AC500 <− Display in display 000...063 Class Comp PS501 browser Byte 6...
  • Page 426 Device Specifications I/O Modules > Analog I/O Modules In AC500 the following interface identifier applies: 14 = I/O bus, 11 = COM1 (e.g. CS31-Bus), 12 = COM2. The PNIO diagnosis block does not contain this identifier. With "Device" the following allocation applies: 31 = module itself, 1...10 = expansion module 1...10, ADR = hard-...
  • Page 427 Device Specifications I/O Modules > Analog I/O Modules Range Type J Type K Type N Type T Digital value -210 ... -270 ... -270 ... -270 ... +1200 °C +1372 °C +1300 °C +400 °C Decimal Hex. Overflow > 1200.0 °C > 1372.0 °C > 1300.0 °C > 400.0 °C 32767 7FFF Normal...
  • Page 428 Device Specifications I/O Modules > Analog I/O Modules Technical Data Ä Chapter 2.5.1 “System Data AC500-eCo” The System Data of AC500-eCo apply on page 1194 Only additional details are therefore documented below. Parameter Value Process supply voltage UP Connections Terminal 19 for UP (+24 VDC) and terminal 20...
  • Page 429 Device Specifications I/O Modules > Analog I/O Modules Parameter Value Input type Floating thermocouple Galvanic isolation Against internal power supply and other modules Common mode rejection > 120 dB at 120 VAC Indication of the input signals Module update time All channels: <...
  • Page 430 Device Specifications I/O Modules > Analog I/O Modules Thermocouple Type Range Accuracy -50 °C...+150 °C ±1.5 % +150 °C...+1768 °C ±0.6 % -270 °C...-240 °C ±3 % -240 °C...-0 °C ±2 % 0 °C...+400 °C ±0.6 % These accuracy values are valid only for stable module temperatures. Ordering Data Part No.
  • Page 431 The device can be used as a decentralized I/O extension module for S500 Communication Interface Modules (e. g. CI592-CS31, CI501-PNIO, CI541-DP, CI581-CN) or as a centralized extension module for AC500 CPUs (PM5xx). The outputs are not electrically isolated from each other.
  • Page 432 For a detailed description of the mounting, disassembly and electrical connec- Ä Chapter 2.5 tion of the module, please refer to the System Assembly chapter “AC500-eCo” on page 1194. If the output is configured as not used, the voltage and current output signals are undefined and must not be connected.
  • Page 433 Device Specifications I/O Modules > Analog I/O Modules −−− −−− −−− O0U+ 13 − O0I+ 14 O1U+ 15 − O1I+ 16 O01− 17 The assignment of the terminals: Terminal Signal Description Reserved Reserved Reserved O0U+ Voltage output of channel 0 O0I+ Current output of channel 0 O1U+...
  • Page 434 Device Specifications I/O Modules > Analog I/O Modules NOTICE! Risk of damaging the PLC modules! The PLC modules must not be removed while the plant is connected to a power supply. Make sure that all voltage sources (supply and process voltage) are switched off before you –...
  • Page 435 Device Specifications I/O Modules > Analog I/O Modules I/O Configuration The analog output module AO561 does not store configuration data itself. Parameterization The arrangement of the parameter data is performed with Automation Builder software. The parameter data directly influences the functionality of modules. For non-standard applications, it is necessary to adapt the parameters to your system configu- ration.
  • Page 436 Internal value Operating modes for the analog outputs, individually configu- rable Not used (default) -10 V...+10 V 0 mA...20 mA 4 mA...20 mA Diagnosis E1...E4 Identifier AC500 <− Display in display 000...063 Class Comp PS501 Browser Byte 6 Byte 3...
  • Page 437 Device Specifications I/O Modules > Analog I/O Modules In AC500 the following interface identifier applies: 14 = I/O bus, 11 = COM1 (e.g. CS31 bus), 12 = COM2. The PNIO diagnosis block does not contain this identifier. With "Device" the following allocation applies: 31 = module itself, 1...10 = expansion module 1...10, ADR = hardware...
  • Page 438 <0.0000 -32768 8000 The represented resolution corresponds to 12 bit respectively 11 bit plus sign. Technical Data Ä Chapter 2.5.1 “System Data AC500-eCo” The System Data of AC500-eCo apply on page 1194 Only additional details are therefore documented below. Parameter...
  • Page 439 Device Specifications I/O Modules > Analog I/O Modules NOTICE! Attention: All I/O channels (digital and analog) are protected against reverse polarity, reverse supply, short circuit and continuous overvoltage up to 30 VDC. Technical Data of the Analog Outputs Parameter Value Number of channels per module 2 configurable voltage or current outputs Distribution of channels into groups...
  • Page 440 Device Specifications I/O Modules > Analog I/O Modules Part No. Description Product Life Cycle Phase *) 1TNE 968 901 R3104 Terminal block TA564-11, 11 pins, Active screw front, cable front, 6 pieces per unit 1TNE 968 901 R3106 Terminal block TA565-11, 11 pins, Active spring front, cable front, 6 pieces per unit...
  • Page 441 The device can be used as a decentralized I/O extension module for S500 Communication Interface Modules (e. g. CI592-CS31, CI501-PNIO, CI541-DP, CI581-CN) or as a centralized extension module for AC500 CPUs (PM5xx). The inputs are not electrically isolated from each other.
  • Page 442 For a detailed description of the mounting, disassembly and electrical connec- tion of the module, please refer to the System Assembly chapter Ä Chapter 2.5 “AC500-eCo” on page 1194. If the output is configured as not used, the voltage and current output signals are undefined and must not be connected.
  • Page 443 Device Specifications I/O Modules > Analog I/O Modules − I0− − I1− − I2− − I3− O0U+ 13 − O0I+ 14 O1U+ 15 − O1I+ 16 O01− 17 The assignment of the terminals: Terminal Signal Description Burden resistor for input signal 0 for current sensing Positive pole of input signal 0 Negative pole of input signal 0 Burden resistor for input signal 1 for current sensing...
  • Page 444 Device Specifications I/O Modules > Analog I/O Modules Terminal Signal Description O1U+ Voltage output of channel 1 O1I+ Current output of channel 1 O01- Negative pole of channels O0 and O1 Signal ground Process voltage L+ (24 VDC) Process voltage M (0 VDC) The internal power supply voltage for the module's circuitry is carried out via the I/O bus (pro- vided by a bus module or a CPU).
  • Page 445 Device Specifications I/O Modules > Analog I/O Modules Ä Chapter 1.5.2.1.5.6 “Diagnosis” The module provides several diagnosis functions on page 448. The following figure is an example of the internal construction of the analog input AI0. The analog inputs AI1...AI3 are designed in the same way. 250 Ω...
  • Page 446 Device Specifications I/O Modules > Analog I/O Modules The following figures are an example of the electrical connection of analog actuators to the analog input/output module AX561. 12 I3- 12 I3- 13 O0U+ 13 O0U+ 14 O0I+ 14 O0I+ 15 O1U+ 15 O1U+ 16 O1I+ 16 O1I+...
  • Page 447 Device Specifications I/O Modules > Analog I/O Modules Name Value Internal Internal Default Min. Max. EDS Slot Value value, Index Type Module ID Internal WORD 0x1978 65535 xx01 6520 Ignore BYTE module 0x00 Parameter Internal BYTE xx02 length Check BYTE Supply 0x01 Analog...
  • Page 448 Internal value Operating modes for the analog outputs, individually configurable Not used (default) -10 V...+ 10 V 0 mA...20 mA 4 mA...20 mA Diagnosis E1...E4 Identifier AC500 <− Display in display 000...063 Class Comp PS501 Browser Byte 6 Byte 3...
  • Page 449 11 / 12 1...10 value Remarks: In AC500 the following interface identifier applies: 14 = I/O bus, 11 = COM1 (e.g. CS31 bus), 12 = COM2. The PNIO diagnosis block does not contain this identifier. With "Device" the following allocation applies: 31 = module itself, 1...10 = decentralized communication interface module...
  • Page 450 Device Specifications I/O Modules > Analog I/O Modules Measuring Ranges CAUTION! Risk of wrong analog input values! The analog input values may be wrong if the measuring range of the inputs are exceeded. Make sure that the analog signal at the connection terminals is always within the signal range.
  • Page 451 <0.0000 -32768 8000 The represented resolution corresponds to 12 bits respectively 11 bits plus sign. Technical Data Ä Chapter 2.5.1 “System Data AC500-eCo” The System Data of AC500-eCo apply on page 1194 Only additional details are therefore documented below. Parameter...
  • Page 452 Device Specifications I/O Modules > Analog I/O Modules Parameter Value Protection fuse for L+ Recommended Current consumption from 24 VDC power Ca. 5 mA supply at the terminals UP/L+ and ZP/M of the CPU/Bus Module Galvanic isolation Surge-voltage (max.) 35 VDC for 0.5 s Max.
  • Page 453 Device Specifications I/O Modules > Analog I/O Modules Parameter Value Max. ±2 % of full scale (all ranges) at 0 °C...60 °C or EMC disturbance Time constant of the input filter Voltage: 300 µs Current: 300 µs Relationship between input Ä...
  • Page 454 Device Specifications I/O Modules > Analog I/O Modules Parameter Value Unshielded wire 10 m Shielded wire 100 m Ordering Data Part No. Description Product Life Cycle Phase *) 1TNE 968 902 R1301 AX561, analog input/output module, Active 4 AI, 2 AO, U/I 1TNE 968 901 R3101 Terminal block TA563-9, 9 pins, screw Active front, cable side, 6 pieces per unit...
  • Page 455 Intended Purpose The device can be used as a decentralized I/O extension module for S500 Communication Interface Modules (e. g. CI592-CS31, CI501-PNIO, CI541-DP, CI581-CN) or as a centralized extension module for AC500 CPUs (PM5xx). Functionality 16 analog inputs, individually configurable for ●...
  • Page 456 For a detailed description of the mounting, disassembly and electrical connec- tion of the module, please refer to the System Assembly, Construction and Con- Ä Chapter 2.6 “AC500 (Standard)” on page 1252. nection chapter The terminals 1.8 to 4.8 and 1.9 to 4.9 are electrically interconnected within the I/O terminal units and have always the same assignment, independent of the inserted module: Terminals 1.8 to 4.8: process voltage UP = +24 VDC...
  • Page 457 Device Specifications I/O Modules > Analog I/O Modules Terminals Signal Description 1.0 to 1.7 I0- to I7- Negative poles of the first 8 analog inputs 2.0 to 2.7 I0+ to I7+ Positive poles of the first 8 analog inputs 3.0 to 3.7 I8- to I15- Negative poles of the fol- lowing 8 analog inputs...
  • Page 458 Device Specifications I/O Modules > Analog I/O Modules Generally, analog signals must be laid in shielded cables. The cable shields must be earthed at both sides of the cables. In order to avoid unacceptable potential differences between different parts of the installation, low resistance equipotential bonding conductors must be laid.
  • Page 459 Device Specifications I/O Modules > Analog I/O Modules Pt100 Pt1000 Ni1000 Fig. 33: Connection example Ä Chapter 1.5.2.2.1.6 “Parameterization” The following measuring ranges can be configured on page 466. Pt100 -50 °C...+70 °C 2-wire configuration, one channel used Pt100 -50 °C...+400 °C 2-wire configuration, one channel used Pt1000...
  • Page 460 Device Specifications I/O Modules > Analog I/O Modules Pt100 Pt1000 Ni1000 Fig. 34: Connection example If several measuring points are adjacent to each other, the return line is neces- sary only once. This saves wiring costs. With 3-wire configuration, two adjacent analog channels belong together (e.g. the channels 0 and 1).
  • Page 461 Device Specifications I/O Modules > Analog I/O Modules Connection of Active-type Analog Sensors (Voltage) with Electrically Isolated Power Supply AGND 0 ... 10 V -10 ... +10 V Fig. 35: Connection example By connecting the sensor's negative pole of the output voltage to AGND, the electrically isolated voltage source of the sensor is referred to ZP.
  • Page 462 Device Specifications I/O Modules > Analog I/O Modules Ä Chapter 1.5.2.2.1.6 “Parameterization” The following measuring ranges can be configured Ä Chapter 1.5.2.2.1.9 “Measuring Ranges” on page 471 on page 466 Current 0 mA...20 mA 1 channel used Current 4 mA...20 mA 1 channel used Ä...
  • Page 463 Device Specifications I/O Modules > Analog I/O Modules Connection of Passive-type Analog Sensors (Current) 4 ... 20 mA Fig. 38: Connection example Ä Chapter 1.5.2.2.1.6 “Parameterization” The following measuring ranges can be configured Ä Chapter 1.5.2.2.1.9 “Measuring Ranges” on page 471 on page 466 Current 4 mA...20 mA...
  • Page 464 Device Specifications I/O Modules > Analog I/O Modules CAUTION! The earthing potential at the sensors must not have a too big potential differ- ence with respect to ZP (max. ±1 V within the full signal range). Otherwise prob- lems can occur concerning the common-mode input voltages of the involved analog inputs.
  • Page 465 Device Specifications I/O Modules > Analog I/O Modules Fig. 40: Connection example Ä Chapter 1.5.2.2.1.6 “Parameterization” The following operating mode can be configured on page 466 Ä Chapter 1.5.2.2.1.9 “Measuring Ranges” on page 471 Digital input 24 V 1 channel used Effect of incorrect input ter- Wrong or no signal detected, minal connection...
  • Page 466 Device Specifications I/O Modules > Analog I/O Modules Parameterization Firmware version Configuration Firmware version > V2.0.0 The arrangement of the parameter data is per- formed by Control Builder Plus/ Automation Builder software. The parameter data directly influences the functionality of modules. For non-standard applications, it is necessary to adapt the parameters to your system configu- ration.
  • Page 467 Device Specifications I/O Modules > Analog I/O Modules Name Value Internal Internal Default Min. Max. value value, Slot/ type Index Channel see table Byte Default 0x0Y23 configu- "Channel configura- 0x00 ration tion" Input channel Channel see table Byte Default 0x0Y24 moni- "Channel moni- 0x00...
  • Page 468 Device Specifications I/O Modules > Analog I/O Modules Interna Operating modes of the analog inputs, individually configurable l value Digital input Analog input 0 mA...20 mA Analog input 4 mA...20 mA Analog input -10 V...+10 V Analog input Pt100, -50 °C...+400 °C (2-wire) Analog input Pt100, -50 °C...+400 °C (3-wire), requires 2 channels *) Analog input 0...10 V via differential inputs, requires 2 channels *) Analog input -10 V...+10 V via differential inputs, requires 2 channels *)
  • Page 469 Device Specifications I/O Modules > Analog I/O Modules Diagnosis E1...E4 Identifier AC500 <− Display in display 000...063 Class Comp PS501 browser Byte 6 Byte 3 Byte 4 Byte 5 Byte 6 FBP diag- nosis Bit 6...7 Bit 0...5 block Class...
  • Page 470 Device Specifications I/O Modules > Analog I/O Modules In AC500, the following interface identifier applies: 14 = I/O bus, 11 = COM1 (e.g. CS31 bus), 12 = COM2. The FBP diagnosis block does not contain this identifier. With "Device" the following allocation applies: 31 = module itself, 1..10 = decentralized communication interface module...
  • Page 471 Device Specifications I/O Modules > Analog I/O Modules Measuring Ranges Input Ranges of Voltage, Current and Digital Input Range 0...10 -10...+10 0...20 4...20 Digital Digital value input Decimal Hex. Overflow >11.7589 >11.7589 >23.5178 >22.8142 32767 7FFF Measured 11.7589 11.7589 23.5178 22.8142 32511 7EFF...
  • Page 472 -32768 8000 Technical Data The System Data of AC500 and S500 Ä Chapter 2.6.1 “System Data AC500” on page 1252 are valid for standard version. Ä Chapter 2.7.1 “System Data AC500-XC” on page 1313 are The System Data of AC500-XC valid for the XC version.
  • Page 473 Device Specifications I/O Modules > Analog I/O Modules Parameter Value Mounting position Horizontal or vertical with derating (output load reduced to 50 % at 40 °C per group) Cooling The natural convection cooling must not be hindered by cable ducts or other parts in the switch-gear cabinet.
  • Page 474 Device Specifications I/O Modules > Analog I/O Modules Parameter Value Ä Chapter 1.5.2.2.1.9.1 “Input Ranges of Relationship between input signal and hex code Voltage, Current and Digital Input” on page 471 Ä Chapter 1.5.2.2.1.9.2 “Input Ranges Resist- ance” on page 471 Unused voltage inputs Are configured as "unused"...
  • Page 475 Sign for XC version Intended Purpose The device can be used as a decentralized I/O extension module for S500 Communication Interface Modules (e. g. CI592-CS31, CI501-PNIO, CI541-DP, CI581-CN) or as a centralized extension module for AC500 CPUs (PM5xx). 2019/06/28 3ADR010121, 13, en_US...
  • Page 476 For a detailed description of the mounting, disassembly and electrical connec- tion of the module, please refer to the System Assembly, Construction and Con- Ä Chapter 2.6 “AC500 (Standard)” on page 1252. nection chapter Ä Chapter 1.4.3 “TU515, TU516, TU541 and The modules are plugged on an I/O terminal unit TU542 for I/O Modules”...
  • Page 477 Device Specifications I/O Modules > Analog I/O Modules The terminals 1.8, 2.8, 3.8, 4.8, 1.9, 2.9, 3.9 and 4.9 are electrically interconnected within the I/O terminal units and always have the same assignment, independent of the inserted module: Terminals 1.8, 2.8, 3.8 and 4.8: process voltage UP = +24 VDC Terminals 1.9, 2.9, 3.9 and 4.9: process voltage ZP = 0 V The assignment of the other terminals: Terminals...
  • Page 478 Device Specifications I/O Modules > Analog I/O Modules The external power supply connection is carried out via the UP (+24 VDC) and the ZP (0 VDC) terminals. NOTICE! Risk of damaging the PLC modules! Overvoltages and short circuits might damage the PLC modules. –...
  • Page 479 Device Specifications I/O Modules > Analog I/O Modules Connection of Active-type Analog Sensors (Voltage) with Electrically Isolated Power Supply Standard Ranges -50 ... +50 mV -500 ... +500 mV -1 ... +1 V -5 ... +5 V -10 ... +10 V -50 ...
  • Page 480 Device Specifications I/O Modules > Analog I/O Modules Ä Chapter The function of the LEDs is described under Diagnosis and displays / displays 1.5.2.2.2.7 “Diagnosis” on page 495. In order to avoid error messages or long processing times, it is useful to configure unused analog input channels as "unused".
  • Page 481 Device Specifications I/O Modules > Analog I/O Modules Common Mode Range (+/-20 V) Fig. 45: Connection example CAUTION! If GND is not directly connected to ZP at the sensor, the supply current flows via the GND line to ZP. Measuring errors can only occur caused by voltage differ- ences higher than ±20 VDC between GND and ZP.
  • Page 482 Device Specifications I/O Modules > Analog I/O Modules Ä Chapter 1.5.2.2.2.6 “Parameterization” The following measuring ranges can be configured on page 492: Current -20 mA...20 mA 1 channel used Current 0 mA...20 mA 1 channel used Current 4 mA...20 mA 1 channel used Ä...
  • Page 483 Device Specifications I/O Modules > Analog I/O Modules For a description of the functions of the LEDs, please refer to Diagnosis and displays / displays Ä Chapter 1.5.2.2.2.7 “Diagnosis” on page 495. Unused input channels can be left open, because they are of low resistance. Connection of Passive-type Analog Sensors (Current) Fig.
  • Page 484 Device Specifications I/O Modules > Analog I/O Modules Connection of Passive-type Analog Sensors (Current) and Series-Connection of an Additional Analog Sensor +4 ... +20 mA Fig. 49: Connection example Analog input of the second device If series-connection of an additional input is used, the input resistance of the module (ca.
  • Page 485 Device Specifications I/O Modules > Analog I/O Modules Fig. 50: Connection example Ä Chapter 1.5.2.2.2.6 “Parameterization” The following operating mode can be configured on page 492 : Digital input 24 V 1 channel used Effect of incorrect input ter- Wrong or no signal detected, minal connection no damage up to 35 V For a description of the function of the LEDs, please refer to Diagnosis and displays / displays...
  • Page 486 Device Specifications I/O Modules > Analog I/O Modules Pt100 -50 °C...+70 °C / +400 °C; 1 channel used -200 °C...+850 °C Pt1000 -50 °C...+400 °C 1 channel used Ni1000 -50 °C...+150 °C 1 channel used Cu50 -50 °C...+200 °C (1.426); -200 1 channel used °C...+200 °C (1.428) For a description of the function of the LEDs, please refer to Diagnosis and displays / displays...
  • Page 487 Device Specifications I/O Modules > Analog I/O Modules In order to avoid error messages from unused analog input channels, it is useful to configure them as "unused". Connection of Resistance Thermometers in 4-wire Configuration When resistance thermometers (Pt100, Pt1000, Ni1000, Cu50) are used, a constant current must flow through them to build the necessary voltage drop for the evaluation.
  • Page 488 Device Specifications I/O Modules > Analog I/O Modules Fig. 54: Connection example Ä Chapter 1.5.2.2.2.6 “Parameterization” The following measuring ranges can be configured on page 492 : Resistor 50 kΩ 1 channel used For a description of the function of the LEDs, please refer to Diagnosis and displays / displays. In order to avoid error messages from unused analog input channels, it is useful to configure them as "unused".
  • Page 489 Device Specifications I/O Modules > Analog I/O Modules Ä Chapter 1.5.2.2.2.6 “Parameterization” All voltage measuring ranges can be configured on page 492. The calculation of the resistor deviation must be performed via the bridge voltage by the PLC user program. Connection of a Resistance Measuring Bridge with external Supply With the connection of a resistance measuring bridge with external supply, the supply voltage is provided separately.
  • Page 490 Device Specifications I/O Modules > Analog I/O Modules Connection of Thermocouples Fig. 57: Connection example Ä Chapter 1.5.2.2.2.6 “Parameterization” The following measuring ranges can be configured on page 492 : J type -210 °C...1200 °C Fe-CuNi 1 channel used K type -270 °C...1372 °C Ni-CrNi 1 channel used...
  • Page 491 Device Specifications I/O Modules > Analog I/O Modules The setting "External with temperature value" for the parameter "Compensation channel" should be selected. External Compensation with Compensation Box A compensation box balances the temperature difference between the cold junction and the ref- erence temperature by generating a bridge voltage.
  • Page 492 Device Specifications I/O Modules > Analog I/O Modules Parameterization Firmware version Configuration Firmware version > V2.0.0 The arrangement of the parameter data is per- formed by Control Builder Plus/ Automation Builder software. The parameter data directly influences the functionality of modules. For non-standard applications, it is necessary to adapt the parameters to your system configu- ration.
  • Page 493 Device Specifications I/O Modules > Analog I/O Modules Input Channel Name Value Internal Internal Default EDS Slot (8x) value value, Type Index Channel Byte 0x0Y07 configura- Ä Table 60 Ä Table 60 0x00 tion “Channel “Channel Configura- Configura- tion” tion” on page 493 on page 493 Channel...
  • Page 494 Device Specifications I/O Modules > Analog I/O Modules Internal Operating modes for the analog inputs, individually configurable value Analog input Pt100 (2-wire), -200 °C...+850 °C Analog input Pt100 (3-wire), -200 °C...+850 °C Analog input Pt100 (4-wire), -200 °C...+850 °C Analog input Pt1000 (2-wire), -50 °C...+400 °C Analog input Pt1000 (3-wire), -50 °C...+400 °C Analog input Pt1000 (4-wire), -50 °C...+400 °C Analog input Ni1000 (2-wire), -50 °C...+150 °C...
  • Page 495 Channel 5 (possible with channels 4, 6, 7) Channel 6 (possible with channels 4, 5, 7) Channel 7 (possible with channels 4, 5, 6) External with temperature value Diagnosis E1...E4 Identifier AC500 <− Display in display 000...063 Class Comp PS501...
  • Page 496 11 / 12 1...10 Remarks: In AC500, the following interface identifier applies: 14 = I/O bus, 11 = COM1 (e.g. CS31 bus), 12 = COM2. The FBP diagnosis block does not contain this identifier. With "Device" the following allocation applies: 31 = module itself, 1...10 expansion module 1...10, ADR = hardware...
  • Page 497 Device Specifications I/O Modules > Analog I/O Modules With "Module" the following allocation applies dependent of the master: Module error: I/O bus or FBP: 31 = module itself; COM1/COM2: 1...10 = expansion 1...10 Channel error: I/O bus or FBP = module type (1 = AI); COM1/COM2: 1...10 = expansion 1...10 In case of module errors, with channel "31 = Module itself"...
  • Page 498 Device Specifications I/O Modules > Analog I/O Modules Range -50 ... +50 -500 ... -1 ... +1 V -5 ... +5 V -10 ... +10 Common +500 mV Mode Voltage Normal 50.0000 500.0000 1.00000 5.0000 10.0000 20.0000 range Normal 0.0018 0.0181 0.00004 0.0002...
  • Page 499 Device Specifications I/O Modules > Analog I/O Modules Unipolar Voltage Input Range, Measuring Bridge, Digital Input Range 0 ... +5 V 0 ... +10 V Digital input Measured 5.8794 11.7589 value too high 5.0002 10.0004 Normal range 5.0000 10.0000 0.0002 0.0004 0.0000 0.0000...
  • Page 500 Device Specifications I/O Modules > Analog I/O Modules Range -20 ... +20 mA 0 ... +20 mA 4 ... 20 mA -0.0007 -20.0000 Measured value too -0.0007 3.9994 -3.5178 1.1852 -20.0007 -23.5178 Underflow < -23.5178 < -3.5178 < 1.1852 Range Digital value Decimal Hex.
  • Page 501 Device Specifications I/O Modules > Analog I/O Modules Resistance Thermometer Input Ranges Range Pt100 Pt100 / Pt100 Ni1000 Cu50 Pt1000 -50 ... +70 °C -200 ... +850 -50 ... +150 -200 ... +200 -50 ... +400 °C °C °C °C Overflow >...
  • Page 502 Device Specifications I/O Modules > Analog I/O Modules Range Digital value Decimal Hex. 1600 0640 1501 05DD 0320 02BD Normal range 8500 2134 4000 0FA0 2000 07D0 1500 05DC 02BC 0000 FFFF -500 FE0C -2000 F830 Measured value too low -501 FE0B -600...
  • Page 503 Device Specifications I/O Modules > Analog I/O Modules Range Digital value Decimal Hex. Overflow 32767 7FFF Measured value too high 30413 76CD 27649 6C01 Normal range 27648 6C00 0001 0001 0000 Thermocouple Input Ranges Range Typ J Typ K Typ N Typ S Typ T -210 ...
  • Page 504 Underflow -32768 8000 Technical Data Ä Chapter 2.6.1 “System Data AC500” on page 1252 are The System Data of AC500 and S500 valid for standard version. The System Data of AC500-XC Ä Chapter 2.7.1 “System Data AC500-XC” on page 1313 are valid for the XC version.
  • Page 505 Device Specifications I/O Modules > Analog I/O Modules Parameter Value Process voltage Connections Terminals 1.8, 2.8, 3.8 and 4.8 for +24 V (UP) as well as 1.9, 2.9, 3.9 and 4.9 for 0 V (ZP) Rated value 24 VDC Max. ripple Protection against reversed voltage Rated protection fuse on UP 10 A fast...
  • Page 506 Device Specifications I/O Modules > Analog I/O Modules Parameter Value Configurability Digital input, -50 mV...+50 mV, -500mV...+500 mV, -1 V...+1 V, -5 V...+5 V, -10 V...+10 V, 0 V...+5 V, 0 V...+10 V, -20 mA...+20 mA, 0 mA...20 mA, 4 mA...20 mA, Pt100, Pt1000, Ni1000, Cu50, resistor, thermo- couple types J, K, N, S, T (each input can be configured individually)
  • Page 507 Device Specifications I/O Modules > Analog I/O Modules Technical Data of the Analog Inputs if Used as Digital Inputs Parameter Value Number of channels per module Max. 8 Distribution of channels into groups 2 groups of 4 channels each Connections of the channels I0+ to I3+ Terminals 2.0, 2.2, 2.4, 2.6 Connections of the channels I4+ to I7+ Terminals 4.0, 4.2, 4.4, 4.6...
  • Page 508 Sign for XC version Intended Purpose The device can be used as a decentralized I/O extension module for S500 Communication Interface Modules (e. g. CI592-CS31, CI501-PNIO, CI541-DP, CI581-CN) or as a centralized extension module for AC500 CPUs (PM5xx). Functionality Parameter Value Resolution of the analog channels Voltage -10 V...+10 V...
  • Page 509 For a detailed description of the mounting, disassembly and electrical connec- tion of the module, please refer to the System Assembly, Construction and Con- nection chapter Ä Chapter 2.6 “AC500 (Standard)” on page 1252. Ä Chapter 1.4.3 “TU515, TU516, TU541 and The modules are plugged on an I/O terminal unit TU542 for I/O Modules”...
  • Page 510 Device Specifications I/O Modules > Analog I/O Modules The external power supply connection is carried out via the UP (+24 VDC) and the ZP (0 VDC) terminals. NOTICE! Risk of damaging the PLC modules! Overvoltages and short circuits might damage the PLC modules. –...
  • Page 511 Device Specifications I/O Modules > Analog I/O Modules Connection of Analog Output Loads (Voltage, Current) -10 ... +10 V 0 ... 20 mA 4 ... 20 mA Fig. 58: Connection example Ä Chapter 1.5.2.2.3.6 “Parameterization” The following measuring ranges can be configured on page 512: Voltage -10 V...+10 V...
  • Page 512 Device Specifications I/O Modules > Analog I/O Modules Parameterization Firmware version Configuration Firmware version > V2.0.0 The arrangement of the parameter data is per- formed by Control Builder Plus/ Automation Builder software. The parameter data directly influences the functionality of modules. For non-standard applications, it is necessary to adapt the parameters to your system configu- ration.
  • Page 513 Device Specifications I/O Modules > Analog I/O Modules Name Value Internal Internal Default Min. Max. value value, Slot/ type Index Substi- Output 0...0xffff Word Default 65535 0x0Y08 tute channel 0x0000 value Output channel 10 to 15 Channel see tables Byte Default 0x0Y09 configu-...
  • Page 514 Device Specifications I/O Modules > Analog I/O Modules Name Value Internal Internal Default Min. Max. value value, Slot/ type Index Channel see tables Byte Default 0x0Y1A configu- "Channel configura- Byte 0x00 ration tion" and "Channel 0x00 0x0Y1F monitoring" channel moni- toring of output channels...
  • Page 515 Device Specifications I/O Modules > Analog I/O Modules Output Chan- Name Value Internal value Internal Default nels 0 and 8 (2 value, type channels, Channel con- see below see below Byte see below AO523) figuration Ä Table 64 “C Ä Table 64 “C Ä...
  • Page 516 Output OFF Last value Last value Substitute value OFF or Last value 1...65535 Diagnosis E1...E4 Identifier AC500 <− Display in display 000...063 Class Comp PS501 browser Byte 6 Byte 3 Byte 4 Byte 5...
  • Page 517 11 / 12 1...10 value Remarks: In AC500, the following interface identifier applies: 14 = I/O bus, 11 = COM1 (e.g. CS31 bus), 12 = COM2. The FBP diagnosis block does not contain this identifier. With "Device" the following allocation applies: 31 = module itself, 1...10 = decentralized communication interface module...
  • Page 518 Device Specifications I/O Modules > Analog I/O Modules State Color LED = OFF LED = ON LED flashes Outputs Analog Yellow Output is Output is ON O0...O7 output (brightness depends on O8...O15 the value of the analog signal) Process Green Process Process voltage voltage is...
  • Page 519 < 8100 The represented resolution corresponds to 16 bits. Technical Data Ä Chapter 2.6.1 “System Data AC500” on page 1252 are The System Data of AC500 and S500 valid for standard version. Ä Chapter 2.7.1 “System Data AC500-XC” on page 1313 are The System Data of AC500-XC valid for the XC version.
  • Page 520 Device Specifications I/O Modules > Analog I/O Modules Parameter Value Max. length of analog cables, conductor cross sec- 100 m tion > 0.14 mm Weight 300 g Mounting position Horizontal or vertical with derating (output load reduced to 50 % at 40 °C per group) Cooling The natural convection cooling must not...
  • Page 521 Device Specifications I/O Modules > Analog I/O Modules Ordering Data Part No. Description Product Life Cycle Phase *) 1SAP 250 200 R0001 AO523, analog output module, 16 AO, Active U/I, 12 bits + sign, 2-wires 1SAP 450 200 R0001 AO523-XC, analog output module, Active 16 AO, U/I, 12 bits + sign, 2-wires, XC version...
  • Page 522 Intended Purpose The device can be used as a decentralized I/O extension module for S500 Communication Interface Modules (e. g. CI592-CS31, CI501-PNIO, CI541-DP, CI581-CN) or as a centralized extension module for AC500 CPUs (PM5xx). Functionality AX521 4 analog inputs, individually configurable for ●...
  • Page 523 For a detailed description of the mounting, disassembly and electrical connec- tion of the module, please refer to the System Assembly, Construction and Con- nection chapter Ä Chapter 2.6 “AC500 (Standard)” on page 1252. Ä Chapter 1.4.3 “TU515, TU516, TU541 and The modules are plugged on an I/O terminal unit TU542 for I/O Modules”...
  • Page 524 Device Specifications I/O Modules > Analog I/O Modules The terminals 1.8, 2.8, 3.8 and 4.8 as well as 1.9, 2.9, 3.9 and 4.9 are electrically intercon- nected within the I/O terminal units and have always the same assignment, irrespective of the inserted module: Terminals 1.8, 2.8, 3.8 and 4.8: process voltage UP = +24 VDC Terminals 1.9, 2.9, 3.9 and 4.9: process voltage ZP = 0 VDC...
  • Page 525 Device Specifications I/O Modules > Analog I/O Modules NOTICE! Risk of damaging the PLC modules! Overvoltages and short circuits might damage the PLC modules. – Make sure that all voltage sources (supply voltage and process supply voltage) are switched off before you begin with operations at the system. –...
  • Page 526 Device Specifications I/O Modules > Analog I/O Modules Connection of Resistance Thermometers in 2-wire Configuration When resistance thermometers (Pt100, Pt1000, Ni1000) are used, a constant current must flow through them to build the necessary voltage drop for the evaluation. For this, the I/O module provides a constant current source which is multiplexed over the 8 analog channels.
  • Page 527 Device Specifications I/O Modules > Analog I/O Modules Pt100 Pt1000 Ni1000 Fig. 61: Connection example If several measuring points are adjacent to each other, only one return line is necessary. This saves wiring costs. With the 3-wire configuration, two adjacent analog channels belong together (e.g. the channels 0 and 1).
  • Page 528 Device Specifications I/O Modules > Analog I/O Modules Connection of Active-type Analog Sensors (Voltage) with Electrically Isolated Power Supply AGND 0 ... 10 V -10 ... +10 V Fig. 62: Connection example By connecting the sensor's negative pole of the output voltage to AGND, the electrically isolated voltage source of the sensor is referred to ZP.
  • Page 529 Device Specifications I/O Modules > Analog I/O Modules Current 0 mA...20 mA 1 channel used Current 4 mA...20 mA 1 channel used Unused input channels can be left open-circuited, because they are of low resistance. Connection of Active-type Analog Sensors (Voltage) with no Electrically Isolated Power Supply 0 ...
  • Page 530 Device Specifications I/O Modules > Analog I/O Modules Connection of Passive-type Analog Sensors (Current) 4 ... 20 mA Fig. 65: Connection example Current 4 mA...20 mA 1 channel used CAUTION! If, during initialization, an analog current sensor supplies more than 25 mA for more than 1 second to an analog input, this input is switched off by the module (input protection).
  • Page 531 Device Specifications I/O Modules > Analog I/O Modules 0 ... 10 V -10 ... +10 V Fig. 66: Connection example The negative pole of the sensor must be earthed next to the sensor. Voltage 0 V...10 V with differential inputs, 2 chan- nels used Voltage -10 V...+10 V...
  • Page 532 Device Specifications I/O Modules > Analog I/O Modules Digital input 24 V 1 channel used Effect of incorrect input ter- Wrong or no signal detected, minal connection no damage up to 35 V Connection of Analog Output Loads (Voltage, Current) -10 ...
  • Page 533 Device Specifications I/O Modules > Analog I/O Modules Parameterization Firmware version Configuration Firmware version > V2.0.0 The arrangement of the parameter data is per- formed by Control Builder Plus/ Automation Builder software. The parameter data directly influences the functionality of modules. For non-standard applications, it is necessary to adapt the parameters to your system configu- ration.
  • Page 534 Device Specifications I/O Modules > Analog I/O Modules Name Value Internal Internal Default Min. Max. value value, Slot/ type Index Channel see tables Byte Default 0x0Y08 configu- "Channel configura- Byte 0x00 ration tion" and "Channel 0x00 0x0Y0D monitoring" channel moni- toring of the input channels...
  • Page 535 Device Specifications I/O Modules > Analog I/O Modules GSD file: Ext_User_Prm_Data_Len = Ext_User_Prm_Data_Const(0) = 0x05, 0xe2, 0x15, \ 0x01, 0x00, 0x00 \ 0x00, 0x00, 0x00, 0x00, 0x00, 0x00, 0x00, 0x00, \ 0x00, 0x00, 0x00, 0x00, \ 0x00, 0x00, 0x00, 0x00, 0x00, 0x00; Table 67: Input Channel (4x) Name Internal value, type...
  • Page 536 Device Specifications I/O Modules > Analog I/O Modules Table 69: Channel Monitoring Internal value Monitoring Plausibility, open-circuit (broken wire) and short circuit No monitoring Table 70: Output Channel 0 (1 channel) Name Value Internal value Internal Default value, type Channel con- Byte see table see table...
  • Page 537 Substitute value 5 sec Depending on configuration then turn off Substitute value for 10 s and Substitute value 10 sec Depending on configuration then turn off Diagnosis E1...E4 Identifier AC500 <− Display in display 000...063 Class Comp PS501 browser Byte 6 Byte 3...
  • Page 538 1...10 0...7 value Remarks: In AC500, the following interface identifier applies: 14 = I/O bus, 11 = COM1 (e.g. CS31 bus), 12 = COM2. The FBP diagnosis block does not contain this identifier. With "Device" the following allocation applies: 31 = module itself, 1...10 = decentralized communication interface module 1...10, ADR = hardware address (e.g.
  • Page 539 Device Specifications I/O Modules > Analog I/O Modules State Color LED = OFF LED = ON LED flashes Inputs Analog input Yellow Input is OFF Input is ON I0...I3 (brightness depends on the value of the analog signal) Outputs Analog Yellow Output is Output is ON O0...O3...
  • Page 540 Device Specifications I/O Modules > Analog I/O Modules Range 0...10 V -10...+10 V 0...20 mA 4...20 mA Digital input Measured -10.0004 value too low -11.7589 Underflow <-1.7593 <-11.7589 <0.0000 <1.1858 Range Digital value Decimal Hex. Overflow 32767 7FFF Measured value too high 32511 7EFF 27649...
  • Page 541 Device Specifications I/O Modules > Analog I/O Modules Range Pt100 / Pt 1000 Pt100 / Pt1000 Ni1000 -50...70 °C -50...400 °C -50...150 °C Normal range 400.0 °C 150.0 °C 70.0 °C 0.1 °C 0.1 °C 0.1 °C 0.0 °C 0.0 °C 0.0 °C -0.1 °C -0.1 °C...
  • Page 542 Device Specifications I/O Modules > Analog I/O Modules Output Ranges Voltage and Current The represented resolution corresponds to 16 bits. Range 0...+10 V -10...+10 V 0...20 mA 4...20 mA Overflow 0 mA 0 mA Measured 11.5 V 11.7589 V 23.5178 mA 22.8142 mA value too high 10.0004 V...
  • Page 543 Device Specifications I/O Modules > Analog I/O Modules Technical Data Ä Chapter 2.6.1 “System Data AC500” on page 1252 are The System Data of AC500 and S500 valid for standard version. The System Data of AC500-XC Ä Chapter 2.7.1 “System Data AC500-XC” on page 1313 are valid for the XC version.
  • Page 544 Device Specifications I/O Modules > Analog I/O Modules Parameter Value Input type Bipolar (not with current or Pt100/Pt1000/Ni1000) Galvanic isolation Against internal supply and other modules Configurability 0 V...10 V, -10 V...+10 V, 0 mA...20 mA, 4 mA...20 mA, Pt100/1000, Ni1000 (each input can be configured individually) Channel input resistance Voltage: >...
  • Page 545 Device Specifications I/O Modules > Analog I/O Modules Parameter Value Input voltage +15 V Typ. 4.3 mA Input voltage +30 V < 9 mA Input resistance ca. 3.5 kW Technical Data of the Analog Outputs Parameter Value Number of channels per module 4, all channels for voltage and current Distribution of channels into groups 1 group of 4 channels...
  • Page 546 Sign for XC version Intended Purpose The device can be used as a decentralized I/O extension module for S500 Communication Interface Modules (e. g. CI592-CS31, CI501-PNIO, CI541-DP, CI581-CN) or as a centralized extension module for AC500 CPUs (PM5xx). 3ADR010121, 13, en_US 2019/06/28...
  • Page 547 Device Specifications I/O Modules > Analog I/O Modules Functionality 8 analog inputs, individually configurable for ● Unused (default setting) ● 0 V...10 V ● -10 V...+10 V ● 0 mA...20 mA ● 4 mA...20 mA ● Pt100, -50 °C...+400 °C (2-wire) ●...
  • Page 548 For a detailed description of the mounting, disassembly and electrical connec- tion of the module, please refer to the System Assembly, Construction and Con- nection chapter Ä Chapter 2.6 “AC500 (Standard)” on page 1252. Ä Chapter 1.4.3 “TU515, TU516, TU541 and The modules are plugged on an I/O terminal unit TU542 for I/O Modules”...
  • Page 549 Device Specifications I/O Modules > Analog I/O Modules Because of their common reference potential, analog current inputs cannot be circuited in series, neither within the module nor with channels of other mod- ules. For the open-circuit detection (cut wire), each analog input channel is pulled up to "plus"...
  • Page 550 Device Specifications I/O Modules > Analog I/O Modules 4 analog inputs 4 analog inputs I0– I4– for 0...10 V, for 0...10 V, –10 V...+10 V, –10 V...+10 V, I1– I5– 0/4... 20 mA, 0/4... 20 mA, Pt100 / Pt1000, Pt100 / Pt1000, I2–...
  • Page 551 Device Specifications I/O Modules > Analog I/O Modules Pt100 -50 °C...+70 °C 2-wire configuration, one channel used Pt100 -50 °C...+400 °C 2-wire configuration, one channel used Pt1000 -50 °C...+400 °C 2-wire configuration, one channel used Ni1000 -50 °C...+150 °C 2-wire configuration, one channel used The I/O module performs a linearization of the resistance characteristic.
  • Page 552 Device Specifications I/O Modules > Analog I/O Modules Pt100 -50 °C...+70 °C 3-wire configuration, two channels used Pt100 -50 °C...+400 °C 3-wire configuration, two channels used Pt1000 -50 °C...+400 °C 3-wire configuration, two channels used Ni1000 -50 °C...+150 °C 3-wire configuration, two channels used The I/O module performs a linearization of the resistance characteristic.
  • Page 553 Device Specifications I/O Modules > Analog I/O Modules Connection of Active-type Analog Sensors (Current) with Electrically Isolated Power Supply 0 ... +20 mA +4 ... +20 mA Fig. 73: Connection example Current 0 mA...20 mA 1 channel used Current 4 mA...20 mA 1 channel used Unused input channels can be left open-circuited, because they are of low resistance.
  • Page 554 Device Specifications I/O Modules > Analog I/O Modules If AGND does not get connected to ZP, the sensor current flows to ZP via the AGND line. The measuring signal is distorted, as a very small current flows through the voltage line. The total current through the PTC should not exceed 50 mA.
  • Page 555 Device Specifications I/O Modules > Analog I/O Modules The use of differential inputs helps to considerably increase the measuring accuracy and to avoid earthing loops. With differential input configurations, two adjacent analog channels belong together (e.g. the channels 0 and 1). In this case, both channels are configured according to the desired operating mode.
  • Page 556 Device Specifications I/O Modules > Analog I/O Modules Fig. 77: Connection example Digital input 24 V 1 channel used Effect of incorrect input ter- Wrong or no signal detected, minal connection no damage up to 35 V Connection of Analog Output Loads (Voltage, Current) -10 ...
  • Page 557 Device Specifications I/O Modules > Analog I/O Modules Internal Data Exchange Digital inputs (bytes) Digital outputs (bytes) Counter input data (words) Counter output data (words) I/O Configuration The module does not store configuration data itself. It gets its parameterization data from the master device of the I/O bus (CPU or bus module) during power-up of the system.
  • Page 558 Device Specifications I/O Modules > Analog I/O Modules Name Value Internal Internal Default Min. Max. value value, Slot/ type Index Behav- Byte 0x0Y05 iour of Last 1+(n*5) 0x00 outputs value at com- 2+(n*5), munica- Substi- n £ 2 tion tute errors value Channel...
  • Page 559 Device Specifications I/O Modules > Analog I/O Modules Name Value Internal Internal Default Min. Max. value value, Slot/ type Index 26 to 31 Channel see tables Byte Default 0x0Y19 configu- channel configura- Byte 0x00 ration tion and channel 0x00 0x0Y1E monitoring channel moni-...
  • Page 560 Device Specifications I/O Modules > Analog I/O Modules Table 75: Input Channel (4x) Name Internal value, type Default Channel configuration Byte see table 0x00 see table Channel monitoring Byte see table 0x00 see table Table 76: Channel Configuration Internal value Operating modes of the analog inputs, individually configurable Unused (default) Analog input 0 V...10 V Digital input...
  • Page 561 Device Specifications I/O Modules > Analog I/O Modules Table 78: Output Channel 0 (1 channel) Name Value Internal value Internal Default value, type Channel con- Byte see table see table see table figuration Channel mon- Byte see table see table see table itoring Substitute...
  • Page 562 Substitute value 5 sec Depending on configuration then turn off Substitute value for 10 s and Substitute value 10 sec Depending on configuration then turn off Diagnosis E1...E4 Identifier AC500 <− Display in display 000...063 Class Comp PS501 browser Byte 6 Byte 3...
  • Page 563 1...10 0...7 value Remarks: In AC500, the following interface identifier applies: 14 = I/O bus, 11 = COM1 (e.g. CS31 bus), 12 = COM2. The FBP diagnosis block does not contain this identifier. With "Device" the following allocation applies: 31 = module itself, 1...10 = decentralized communication interface module 1...10, ADR = hardware address (e.g.
  • Page 564 Device Specifications I/O Modules > Analog I/O Modules State Color LED = OFF LED = ON LED flashes Inputs Analog input Yellow Input is OFF Input is ON I0...I7 (brightness depends on the value of the analog signal) Outputs Analog Yellow Output is Output is ON O0...O7...
  • Page 565 Device Specifications I/O Modules > Analog I/O Modules Range 0...10 V -10...+10 V 0...20 mA 4...20 mA Digital input Measured -10.0004 value too low -11.7589 Underflow <-1.7593 <-11.7589 <0.0000 <1.1858 Range Digital value Decimal Hex. Overflow 32767 7FFF Measured value too high 32511 7EFF 27649...
  • Page 566 Device Specifications I/O Modules > Analog I/O Modules Range Pt100 / Pt 1000 Pt100 / Pt1000 Ni1000 -50...70 °C -50...400 °C -50...150 °C Normal range 400.0 °C 150.0 °C 70.0 °C 0.1 °C 0.1 °C 0.1 °C 0.0 °C 0.0 °C 0.0 °C -0.1 °C -0.1 °C...
  • Page 567 Device Specifications I/O Modules > Analog I/O Modules Output Ranges Voltage and Current The represented resolution corresponds to 16 bits. Range 0...+10 V -10...+10 V 0...20 mA 4...20 mA Overflow 0 mA 0 mA Measured 11.5 V 11.7589 V 23.5178 mA 22.8142 mA value too high 10.0004 V...
  • Page 568 Device Specifications I/O Modules > Analog I/O Modules Technical Data Ä Chapter 2.6.1 “System Data AC500” on page 1252 are The System Data of AC500 and S500 valid for standard version. The System Data of AC500-XC Ä Chapter 2.7.1 “System Data AC500-XC” on page 1313 are valid for the XC version.
  • Page 569 Device Specifications I/O Modules > Analog I/O Modules Parameter Value Input type Bipolar (not with current or Pt100/Pt1000/Ni1000) Galvanic isolation Against internal supply and other modules Configurability 0 V...10 V, -10 V...+10 V, 0 mA...20 mA, 4 mA...20 mA, Pt100/1000, Ni1000 (each input can be configured individually) Channel input resistance Voltage: >...
  • Page 570 Device Specifications I/O Modules > Analog I/O Modules Parameter Value Input voltage +15 V Typ. 4.3 mA Input voltage +30 V < 9 mA Input resistance Ca. 3.5 kW Technical Data of the Analog Outputs Parameter Value Number of channels per module 8, all channels for voltage, the first 4 channels also for current Distribution of channels into groups...
  • Page 571 Device Specifications I/O Modules > Digital/Analog I/O Modules 1.5.3 Digital/Analog I/O Modules 1.5.3.1 S500 1.5.3.1.1 DA501 - Digital/Analog Input/Output Module ● 16 digital inputs 24 VDC ● 8 configurable digital inputs/outputs 24 VDC, 0.5 A max. ● 4 analog inputs, voltage, current and RTD. Resolution 12 bits plus sign ●...
  • Page 572 System Assembly, Construction and Con- nection chapter Ä Chapter 2.6 “AC500 (Standard)” on page 1252. The electrical connection is carried out by using the 40 terminals of the terminal unit TU515/ Ä Chapter 1.4.3 “TU515, TU516, TU541 and TU542 for I/O Modules” on page 153.
  • Page 573 Device Specifications I/O Modules > Digital/Analog I/O Modules Terminal Signal Description Signal of the digital input DI0 Signal of the digital input DI1 Signal of the digital input DI2 Signal of the digital input DI3 Signal of the digital input DI4 Signal of the digital input DI5 Signal of the digital input DI6 Signal of the digital input DI7...
  • Page 574 Device Specifications I/O Modules > Digital/Analog I/O Modules Terminal Signal Description Signal of the configurable digital input/ output C22 Signal of the configurable digital input/ output C23 Process voltage UP (24 VDC) Process voltage ZP (0 VDC) The internal power supply voltage for the module's circuitry is carried out via the I/O bus (pro- vided by a bus module or a CPU).
  • Page 575 Device Specifications I/O Modules > Digital/Analog I/O Modules DC16 DI0 1.0 AI0 3.0 DI1 1.1 DC17 AI1 3.1 DC18 DI2 1.2 DI10 2.2 AI2 3.2 DI3 1.3 DI11 2.3 DC19 AI3 3.3 DI4 1.4 DI12 2.4 DC20 AI- 3.4 DI5 1.5 DI13 2.5 DC21 DC22...
  • Page 576 Device Specifications I/O Modules > Digital/Analog I/O Modules Connection of the Configurable Digital Inputs/Outputs The following figure shows the electrical connection of the configurable digital input/output DC16 and DC17. DC16 is connected as an input and DC17 is connected as an output. Proceed with the configurable digital inputs/outputs DC18 to DC23 in the same way.
  • Page 577 Device Specifications I/O Modules > Digital/Analog I/O Modules Fig. 82: Connection of resistance thermometers in 2-wire configuration to the analog inputs The following measuring ranges can be configured Ä Chapter 1.5.3.1.1.6 “Parameterization” on page 587: Pt100 -50 °C...+400 °C 2-wire configuration, 1 channel used Pt1000 -50 °C...+400 °C...
  • Page 578 Device Specifications I/O Modules > Digital/Analog I/O Modules Fig. 83: Connection of resistance thermometers in 3-wire configuration to the analog inputs With 3-wire configuration, 2 adjacent analog channels belong together (e. g. the channels 0 and 1). In this case, both channels are configured according to the desired operating mode. The lower address must be the even address (channel 0), the next higher address must be the odd address (channel 1).
  • Page 579 Device Specifications I/O Modules > Digital/Analog I/O Modules Fig. 84: Connection of active-type analog sensors (voltage) with electrically isolated power supply to the analog inputs Ä Chapter 1.5.3.1.1.6 “Parameterization” The following measuring ranges can be configured on page 587: Voltage 0 V...10 V 1 channel used Voltage...
  • Page 580 Device Specifications I/O Modules > Digital/Analog I/O Modules Fig. 85: Connection of active-type analog sensors (current) with electrically isolated power supply to the analog inputs Ä Chapter 1.5.3.1.1.6 “Parameterization” The following measuring ranges can be configured on page 587: Current 0 mA...20 mA 1 channel used Current...
  • Page 581 Device Specifications I/O Modules > Digital/Analog I/O Modules Fig. 86: Connection of active-type sensors (voltage) with no electrically isolated power supply to the analog inputs CAUTION! Risk of faulty measurements! The negative pole at the sensors must not have a too big potential difference with respect to ZP (max.
  • Page 582 Device Specifications I/O Modules > Digital/Analog I/O Modules Fig. 87: Connection of passive-type analog sensors (current) to the analog inputs The following measuring ranges can be configured Ä Chapter 1.5.3.1.1.6 “Parameterization” on page 587: Current 4 mA...20 mA 1 channel used For a description of function of the LEDs, please refer to the Diagnosis and displays / Displays Ä...
  • Page 583 Device Specifications I/O Modules > Digital/Analog I/O Modules CAUTION! Risk of faulty measurements! The negative pole at the sensors must not have too large a potential difference with respect to ZP (max. ±1 V within the full signal range). Make sure that the potential difference never exceeds ±1 V. The following figure shows the connection of active-type analog sensors (voltage) to differential analog inputs AI0 and AI1.
  • Page 584 Device Specifications I/O Modules > Digital/Analog I/O Modules Fig. 89: Use of analog inputs as digital inputs The following measuring ranges can be configured Ä Chapter 1.5.3.1.1.6 “Parameterization” on page 587: Digital input 24 V 1 channel used For a description of the function of the LEDs, please refer to the Diagnosis and displays / Dis- Ä...
  • Page 585 Device Specifications I/O Modules > Digital/Analog I/O Modules Fig. 90: Connection of analog output loads (voltage) The following measuring ranges can be configured Ä Chapter 1.5.3.1.1.6 “Parameterization” on page 587 : Voltage -10 V...+10 V Load ±10 mA max. 1 channel used For a description of the function of the LEDs, please refer to the Diagnosis and displays / Dis- Ä...
  • Page 586 Ä Chapter 1.5.3.1.1.8 “State LEDs” on page 594. plays chapter Unused analog outputs can be left open-circuited. Internal Data Exchange Without the Fast Counter With the Fast Counter (only with AC500) Digital inputs (bytes) Digital outputs (bytes) Analog inputs (words) Digital outputs (words) Counter input data (words)
  • Page 587 Device Specifications I/O Modules > Digital/Analog I/O Modules Parameterization Firmware version Configuration Firmware version > V2.0.0 The arrangement of the parameter data is per- formed by Control Builder Plus/ Automation Builder software. The parameter data directly influences the functionality of modules. For non-standard applications, it is necessary to adapt the parameters to your system configu- ration.
  • Page 588 Device Specifications I/O Modules > Digital/Analog I/O Modules Setting Description Off by E4 + Failsafe Error LED lights up at errors of error classes E1, E2 and E3, Failsafe mode on *) Off by E3 + Failsafe Error LED lights up at errors of error classes E1 and E2, Failsafe mode on *) Remarks: ) With a faulty ID, the Modules reports a "parameter error"...
  • Page 589 Device Specifications I/O Modules > Digital/Analog I/O Modules Channel Parameters for the Analog Inputs (4x) Name Value Internal value Internal Default EDS Slot / value, type Index Input 0, BYTE 0x0Y09 Channel con- Ä Table 83 “C Ä Table 83 “C figuration hannel Con- hannel Con-...
  • Page 590 Device Specifications I/O Modules > Digital/Analog I/O Modules Internal value Operating modes of the analog inputs, individually configurable 3-wire Ni1000 -50 °C...+150 °C *) *) In the operating modes with 3-wire configuration or with differential inputs, two adjacent analog inputs belong together (e.g. the chan- nels 0 and 1).
  • Page 591 Device Specifications I/O Modules > Digital/Analog I/O Modules Table 85: Channel Configuration Internal value Operating modes of the analog outputs, individually configurable 0 (default) Not used -10 V...+10 V 0 mA...20 mA 4 mA...20 mA Table 86: Channel monitoring Internal value Check channel Plausib(ility), cut wire, short circuit None...
  • Page 592 Device Specifications I/O Modules > Digital/Analog I/O Modules E1...E4 Identifier AC500 <− Display in display 000...063 Class Comp PS501 browser Byte 6 Byte 3 Byte 4 Byte 5 Byte 6 FBP diag- nosis Bit 6...7 Bit 0...5 block Class Interface...
  • Page 593 11 / 12 1...10 value Remarks: In AC500, the following interface identifier applies: 14 = I/O bus, 11 = COM1 (e.g. CS31 bus), 12 = COM2. The FBP diagnosis block does not contain this identifier. With "Device" the following allocation applies: 31 = module itself, 1...10 = decentralized communication interface module 1...10,...
  • Page 594 Device Specifications I/O Modules > Digital/Analog I/O Modules State LEDs State Color LED = OFF LED = ON LED flashes DI0 to DI15 Digital input Yellow Input is OFF Input is ON DC16 to Digital input/ Yellow Input/output Input/output is DC23 output is OFF...
  • Page 595 Device Specifications I/O Modules > Digital/Analog I/O Modules Range 0...10 V -10...+10 V 0...20 mA 4...20 mA Digital input Measured -10.0004 value too low -11.7589 Underflow < 0.0000 < -11.7589 < 0.0000 < 0.0000 Range Digital value Decimal Hex. Overflow 32767 7FFF Measured value too high...
  • Page 596 Device Specifications I/O Modules > Digital/Analog I/O Modules Range Pt100 / Pt1000 Pt100 / Pt1000 Ni1000 -50...70 °C -50...400 °C -50...150 °C Normal range 400.0 °C 150.0 °C 70.0 °C 0.1 °C 0.1 °C 0.1 °C 0.0 °C 0.0 °C 0.0 °C -0.1 °C -0.1 °C...
  • Page 597 < 8100 The represented resolution corresponds to 16 bits. Technical Data Technical Data of the Module Ä Chapter 2.6.1 “System Data AC500” on page 1252 are The System Data of AC500 and S500 valid for standard version. 2019/06/28 3ADR010121, 13, en_US...
  • Page 598 Device Specifications I/O Modules > Digital/Analog I/O Modules Ä Chapter 2.7.1 “System Data AC500-XC” on page 1313 are The System Data of AC500-XC valid for the XC version. Only additional details are therefore documented below. Parameter Value Process supply voltage Connections Terminals 1.8, 2.8, 3.8 and 4.8 for UP (+24...
  • Page 599 Device Specifications I/O Modules > Digital/Analog I/O Modules Parameter Value Terminals of the channels DI8 to DI15 Terminals 2.0 to 2.7 Reference potential for all inputs Terminals 1.9...3.9 (negative pole of the supply voltage, signal name ZP) Indication of the input signals 1 yellow LED per channel, the LED is ON when the input signal is high (signal 1) Monitoring point of input indicator...
  • Page 600 Device Specifications I/O Modules > Digital/Analog I/O Modules Technical Data of the Digital Inputs/Outputs if used as Inputs Parameter Value Number of channels per module Distribution of the channels into groups 1 group of 8 channels Terminals of the channels DC16 to DC23 Terminals 4.0 to 4.7 Reference potential for all inputs Terminals 1.9...4.9 (negative pole of the supply...
  • Page 601 Device Specifications I/O Modules > Digital/Analog I/O Modules Parameter Value Output delay (0->1 or 1->0) On request Output current rated value per channel 500 mA at UP = 24 V max. value (all channels together) Leakage current with signal 0 <...
  • Page 602 Device Specifications I/O Modules > Digital/Analog I/O Modules Parameter Value Used inputs DC16 / DC17 Used outputs DC18 Counting frequency Max. 50 kHz Detailed description See Fast Counter Operating modes See Operating modes Technical Data of the Analog Inputs Parameter Value Number of channels per module Distribution of channels into groups...
  • Page 603 Device Specifications I/O Modules > Digital/Analog I/O Modules Parameter Value Ä Chapter 1.5.3.1.1.9.1 “Input Ranges Relationship between input signal and hex code Voltage, Current and Digital Input” on page 594 Ä Chapter 1.5.3.1.1.9.2 “Input Range Resistor” on page 595 Unused inputs Are configured as "unused"...
  • Page 604 Are configured as "unused" (default value) and can be left open-circuited Internal Data Exchange Without the Fast Counter With the Fast Counter (only with AC500) Digital inputs (bytes) Digital outputs (bytes) Analog inputs (words) Analog outputs (words) Counter input data (words)
  • Page 605 Sign for XC version Intended Purpose The device can be used as a decentralized I/O extension module for S500 Communication Interface Modules (e. g. CI592-CS31, CI501-PNIO, CI541-DP, CI581-CN) or as a centralized extension module for AC500 CPUs (PM5xx). 2019/06/28 3ADR010121, 13, en_US...
  • Page 606 For a detailed description of the mounting, disassembly and electrical connec- tion of the module, please refer to the System Assembly, Construction and Con- Ä Chapter 2.6 “AC500 (Standard)” on page 1252. nection chapter The electrical connection is carried out by using the 40 terminals of the terminal unit TU515/ Ä...
  • Page 607 Device Specifications I/O Modules > Digital/Analog I/O Modules Terminal Signal Description DO15 Signal of the digital output DO15 Process voltage UP (24 VDC) Process voltage ZP (0 VDC) AI0+ Positive pole of analog input signal 0 AI1+ Positive pole of analog input signal 1 AI2+ Positive pole of analog input signal 2 AI3+...
  • Page 608 Device Specifications I/O Modules > Digital/Analog I/O Modules NOTICE! Risk of damaging the PLC modules! The PLC modules must not be removed while the plant is connected to a power supply. Make sure that all voltage sources (supply and process voltage) are switched off before you –...
  • Page 609 Device Specifications I/O Modules > Digital/Analog I/O Modules For a description of the meaning of the LEDs, please refer to the Displays chapter Ä Chapter 1.5.3.1.2.8 “State LEDs” on page 627. Connection of the Configurable Digital Inputs/Outputs The following figure shows the electrical connection of the configurable digital input/output DC16 and DC17.
  • Page 610 Device Specifications I/O Modules > Digital/Analog I/O Modules NOTICE! Risk of influences to the connected sensors! Some sensors may be influenced by the deactivated module outputs of DA502. Connect a 470 W / 1 W resistor in series to inputs DC16/DC17 if they are used as fast counter inputs to avoid any influences.
  • Page 611 Device Specifications I/O Modules > Digital/Analog I/O Modules Connection of Resistance Thermometers in 3-wire Configuration to the Analog Inputs When resistance thermometers (Pt100, Pt1000, Ni1000) are used, a constant current must flow through them to build the necessary voltage drop for the evaluation. For this, the module DA502 provides a constant current source which is multiplexed over max.
  • Page 612 Device Specifications I/O Modules > Digital/Analog I/O Modules Connection of Active-type Analog Sensors (Voltage) with Electrically Isolated Power Supply to the Analog Inputs The following figure shows the connection of active-type analog sensors (voltage) with electri- cally isolated power supply to the analog input AI0. Proceed with the analog inputs AI1 to AI3 in the same way.
  • Page 613 Device Specifications I/O Modules > Digital/Analog I/O Modules Fig. 97: Connection of active-type analog sensors (current) with electrically isolated power supply to the analog inputs Ä Chapter 1.5.3.1.2.6 “Parameterization” The following measuring ranges can be configured Ä Chapter 1.5.3.1.2.9 “Measuring Ranges” on page 627: on page 620 Current 0 mA...20 mA...
  • Page 614 Device Specifications I/O Modules > Digital/Analog I/O Modules Fig. 98: Connection of active-type sensors (voltage) with no electrically isolated power supply to the analog inputs CAUTION! Risk of faulty measurements! The negative pole at the sensors must not have too large a potential difference with respect to ZP (max.
  • Page 615 Device Specifications I/O Modules > Digital/Analog I/O Modules Fig. 99: Connection of passive-type analog sensors (current) to the analog inputs The following measuring ranges can be configured Ä Chapter 1.5.3.1.2.6 “Parameterization” Ä Chapter 1.5.3.1.2.9 “Measuring Ranges” on page 627: on page 620 Current 4 mA...20 mA 1 channel used...
  • Page 616 Device Specifications I/O Modules > Digital/Analog I/O Modules CAUTION! Risk of faulty measurements! The negative pole at the sensors must not have too large a potential difference with respect to ZP (max. ±1 V within the full signal range). Make sure that the potential difference never exceeds ±1 V. The following figure shows the connection of active-type analog sensors (voltage) to differential analog inputs AI0 and AI1.
  • Page 617 Device Specifications I/O Modules > Digital/Analog I/O Modules Fig. 101: Use of analog inputs as digital inputs The following measuring ranges can be configured Ä Chapter 1.5.3.1.2.6 “Parameterization” Ä Chapter 1.5.3.1.2.9 “Measuring Ranges” on page 627 : on page 620 Digital input 24 V 1 channel used...
  • Page 618 Device Specifications I/O Modules > Digital/Analog I/O Modules Fig. 102: Connection of analog output loads (voltage) The following measuring ranges can be configured Ä Chapter 1.5.3.1.2.6 “Parameterization” Ä Chapter 1.5.3.1.2.9 “Measuring Ranges” on page 627: on page 620 Voltage -10 V...+10 V Load ±10 mA max.
  • Page 619 Ä Chapter 1.5.3.1.2.8 “State LEDs” on page 627. Unused analog outputs can be left open-circuited. Internal Data Exchange Without the Fast Counter With the Fast Counter (only with AC500) Digital inputs (bytes) Digital outputs (bytes) Analog inputs (words) Analog outputs (words)
  • Page 620 Device Specifications I/O Modules > Digital/Analog I/O Modules If the external power supply voltage via UP/ZP terminals fails, the I/O module loses its configuration data. The whole station has to be switched off and on again to re-configure the module. Parameterization Firmware version Configuration...
  • Page 621 Device Specifications I/O Modules > Digital/Analog I/O Modules Setting Description On +Failsafe Error LED lights up at errors of all error classes, Failsafe mode on *) Off by E4 + Failsafe Error LED lights up at errors of error classes E1, E2 and E3, Failsafe mode on Off by E3 + Failsafe Error LED lights up at errors of error classes E1 and E2, Failsafe mode on *)
  • Page 622 Device Specifications I/O Modules > Digital/Analog I/O Modules Channel Parameters for the Analog Inputs (4x) Name Value Internal value Internal Default EDS Slot / value, type Index Input 0, BYTE 0x0Y09 Channel con- Ä Table 88 “C Ä Table 88 “C figuration hannel Con- hannel Con-...
  • Page 623 Device Specifications I/O Modules > Digital/Analog I/O Modules Internal value Operating modes of the analog inputs, individually configu- rable 3-wire Ni1000 -50 °C...+150 °C *) *) In the operating modes with 3-wire configuration or with differen- tial inputs, two adjacent analog inputs belong together (e.g. the channels 0 and 1).
  • Page 624 Device Specifications I/O Modules > Digital/Analog I/O Modules Table 90: Channel Configuration Internal value Operating modes of the analog outputs, individually configu- rable 0 (default) Not used -10 V...+10 V 0 mA...20 mA 4 mA...20 mA Table 91: Channel Monitoring Internal value Check channel Plausib(ility), cut wire, short circuit...
  • Page 625 Device Specifications I/O Modules > Digital/Analog I/O Modules E1...E4 Identifier AC500 <− Display in display 000...063 Class Comp PS501 browser Byte 6 Byte 3 Byte 4 Byte 5 Byte 6 FBP diag- nosis Bit 6...7 Bit 0...5 block Class Interface...
  • Page 626 11 / 12 1...10 value Remarks: In AC500, the following interface identifier applies: 14 = I/O bus, 11 = COM1 (e.g. CS31 bus), 12 = COM2. With "Device" the following allocation applies: 31 = module itself, 1...10 = decentralized communication interface module 1...10, ADR = hardware address (e.g.
  • Page 627 Device Specifications I/O Modules > Digital/Analog I/O Modules State LEDs State Color LED = OFF LED = ON LED flashes DO0 to Digital output Yellow Output is Output is ON DO15 DC16 to Digital input/ Yellow Input/output Input/output is DC23 output is OFF AI0 to AI3...
  • Page 628 Device Specifications I/O Modules > Digital/Analog I/O Modules Range 0...10 V -10...+10 0...20 mA 4...20 mA Digital Digital value input Decimal Hex. -0.0004 -0.0004 3.9994 FFFF -1.7593 -4864 ED00 -6912 E500 -10,0000 -27648 9400 Measured -10.0004 -27649 93FF value too -11.7589 -32512 8100...
  • Page 629 The represented resolution corresponds to 16 bits. Technical Data Technical Data of the Module Ä Chapter 2.6.1 “System Data AC500” on page 1252 are The System Data of AC500 and S500 valid for standard version. The System Data of AC500-XC Ä...
  • Page 630 Device Specifications I/O Modules > Digital/Analog I/O Modules Parameter Value Process supply voltage Connections Terminals 1.8, 2.8, 3.8 and 4.8 for UP (+24 VDC) and 1.9, 2.9, 3.9 and 4.9 for ZP (0 V) Protection against reverse voltage Rated protection fuse at UP 10 A fast Rated value 24 VDC...
  • Page 631 Device Specifications I/O Modules > Digital/Analog I/O Modules Parameter Value Reference potential for all outputs Terminals 1.9, 2.9, 3.9 and 4.9 (negative pole of the process supply voltage, signal name ZP) Common power supply voltage For all outputs: terminals 1.8, 2.8, 3.8 and 4.8 (positive pole of the process supply voltage, signal name UP) Output voltage for signal 1...
  • Page 632 Device Specifications I/O Modules > Digital/Analog I/O Modules Technical Data of the Digital Inputs/Outputs if used as Inputs Parameter Value Number of channels per module Distribution of the channels into groups 1 group of 8 channels Terminals of the channels DC16 to DC23 Terminals 4.0 to 4.7 Reference potential for all inputs Terminals 1.9...4.9 (Negative pole of the supply...
  • Page 633 Device Specifications I/O Modules > Digital/Analog I/O Modules Parameter Value Output delay (0->1 or 1->0) On request Output current rated value per channel 500 mA at UP = 24 V max. value (all channels together) Leakage current with signal 0 <...
  • Page 634 Device Specifications I/O Modules > Digital/Analog I/O Modules Parameter Value Counting frequency Max. 50 kHz Used inputs See Fast Counter Used outputs See Fast Counter Operating modes See Operating modes Technical Data of the Analog Inputs Parameter Value Number of channels per module Distribution of channels into groups 1 group with 4 channels Connection if channels AI0+ to AI3+...
  • Page 635 Device Specifications I/O Modules > Digital/Analog I/O Modules Parameter Value Unused inputs Are configured as "unused" (default value) Overvoltage protection Technical Data of the Analog Inputs, if used as Digital Inputs Parameter Value Number of channels per module Max. 4 Distribution of channels into groups 1 group of 4 channels Connections of the channels AI0+ to AI3+...
  • Page 636 Device Specifications Function Modules > S500-eCo Parameter Value Indication of the output signals 1 LED per channel (brightness depends on the value of the analog signal) Resolution 12 bits (+ sign) Conversion error of the analog values caused Typ. 0.5 %, max. 1 % by non-linearity, adjustment error at factory and resolution within the normal range Relationship between input signal and hex...
  • Page 637 Device Specifications Function Modules > S500-eCo I/O bus 1 green LED to display power supply 1 red LED to display error 4 yellow LEDs to display the signal states of the inputs I0 to I3 4 yellow LEDs to display the signal states of the pulse train outputs P0 to P3 2 yellow LEDs to display the signal states of O0 to O1 (reserved) Terminal number Allocation of signal name...
  • Page 638 S500 PROFIBUS and PROFINET bus modules (e. g. CI501-PNIO, CI541-DP) ● AC500 CPUs (PM5xx) ● Other AC500 I/O modules The I/O module must not be used as a decentralized I/O module with CI590- CS31-HA bus modules. The module must not be used as a decentralized communication interface module at CI58x-CN or CI59x-CS31.
  • Page 639 Device Specifications Function Modules > S500-eCo The 2 SGND signals are internally interconnected. The assignment of the terminals: Terminal Signal Description C0..1 Input common for signals I0 and I1 Input signal I0 (axis enable and limit switch) 2019/06/28 3ADR010121, 13, en_US...
  • Page 640 The earthing of the shield should take place at the switch-gear cabinet, see chapter System Data AC500 Ä Chapter 2.6.1 “System Data AC500” on page 1252. The cable shields must be earthed at both ends of the cables. In order to avoid unacceptable potential differences between different parts of the installation, low resistance equipotential bonding conductors must be laid.
  • Page 641 Device Specifications Function Modules > S500-eCo WARNING! Removal/Insertion under power The devices are not designed for removal or insertion under power. Because of unforeseeable consequences, it is not allowed to plug or unplug devices with the power being ON. Make sure that all voltage sources (supply and process voltage) are switched off before you –...
  • Page 642 Device Specifications Function Modules > S500-eCo Fig. 105: Electrical connection of inputs to the FM562 - sink inputs 3ADR010121, 13, en_US 2019/06/28...
  • Page 643 Device Specifications Function Modules > S500-eCo Fig. 106: Electrical connection of inputs to the FM562 - source inputs The following figure shows the electrical connection of the pulse-train outputs of the FM562 to a servo amplifier: 2019/06/28 3ADR010121, 13, en_US...
  • Page 644 Device Specifications Function Modules > S500-eCo Fig. 107: Electrical connection (differential) of pulse train output 3ADR010121, 13, en_US 2019/06/28...
  • Page 645 Device Specifications Function Modules > S500-eCo Fig. 108: Electrical connection (single-ended) of pulse train output For drives/amplifiers with high-impedance pulse input interface like MicroFlex, the cable ends must be equipped with 100 Ω terminating resistors to eliminate signal reflections. Normally, the resistors are integrated in the interface connec- tors.
  • Page 646 Device Specifications Function Modules > S500-eCo 1.6.1.1.5 Parameterization The arrangement of the parameter data is performed with Automation Builder. The parameter data directly influences the functionality of modules. For non-standard applications, it is necessary to adapt the parameters to your system configu- ration.
  • Page 647 Device Specifications Function Modules > S500-eCo Output Channel for Axis 1 Name Value Internal Internal Default Min. Max. Value Value, Type Output 0, No function 0 BYTE No function channel 0x00 configura- tion Slot Parameters for Axis 1 Name Value Internal Internal Default...
  • Page 648 Device Specifications Function Modules > S500-eCo Output Channel for Axis 2 Name Value Internal Internal Default Min. Max. Value Value, Type Output 1, No function 0 BYTE No function channel 0x00 configura- tion Slot Parameters for Axis 2 Name Value Internal Internal Default...
  • Page 649 (ON => voltage 11 / 12 1...10 OFF) Remarks: In AC500, the following interface identifier applies: 14 = I/O bus, 11 = COM1 (e.g. CS31 bus), 12 = COM2. The PNIO diagnosis block does not contain this identifier.
  • Page 650 Yellow Input = OFF Input = ON O0...O1 Reserved Yellow --- 1.6.1.1.8 Technical Data Ä Chapter 2.5.1 “System Data AC500-eCo” The System Data of AC500-eCo apply on page 1194 Only additional details are therefore documented below. Parameter Value Digital inputs...
  • Page 651 Device Specifications Function Modules > S500-eCo Parameter Value Pulse outputs Pulse specification ● 2 outputs for each axis, configurable ● Type: RS-422 differential signal ● Mode: CW & CCW or Pulse & Direction ● Frequency: 10 Hz to 250 kHz ●...
  • Page 652 Device Specifications Function Modules > S500-eCo Technical Data of the Digital Inputs Parameter Value Number of channels per module Distribution of the channels into axes 1 group of 2 channels for each axis Axis 1 Inputs I0...I1 Axis 2 Inputs I2...I3 Connections of the channels I0 to I1 Terminals 2 to 3 Connections of the channels I1 to I3...
  • Page 653 Device Specifications Function Modules > S500-eCo Parameter Value Frequency accuracy From 10 Hz to 500 Hz ± 2 % From 501 Hz to 250 kHz ± 1 % 2.8 V at 140 W differential Differential output voltage (at terminal block) load 2.56 V at 100 W differen- tial load...
  • Page 654 Device Specifications Function Modules > S500 1.6.2 S500 1.6.2.1 CD522 - Encoder, Counter and PWM Module ● 2 encoder inputs with 2 integrated 5-V-power-supplies for the encoders ● 2 PWM outputs - 2 digital inputs 24 VDC ● 8 configurable digital inputs/outputs 24 VDC ●...
  • Page 655 Device Specifications Function Modules > S500 1.6.2.1.1 Intended Purpose The encoder and PWM module CD522 can be used at the following devices: ● Communication interface modules (e. g. CI501-PNIO, CI541-DP) ● Processor modules Features: ● 2 independent counting functions with up to 12 configurable modes (including incremental position encoder and frequency input up to 300 kHz) ●...
  • Page 656 ● Processor module PM5xx ● Other AC500 I/O devices. The electrical connection is carried out by using the 40 terminals of the Terminal Unit TU515/ TU516 Ä Chapter 1.4.3 “TU515, TU516, TU541 and TU542 for I/O Modules” on page 153.
  • Page 657 Device Specifications Function Modules > S500 Terminal Signal Description Input signal A of encoder 0 Input signal B of encoder 0 Input signal Z of encoder 0 Input signal I3 (standard input) 2.4...2.7 C4...C7 Signal of the configurable digital input/output C4...C7 Process voltage UP (24 VDC) Process voltage ZP (0 VDC) Inverted input signal A of encoder 1...
  • Page 658 Device Specifications Function Modules > S500 NOTICE! Risk of damaging the PLC modules! Overvoltages and short circuits might damage the PLC modules. – Make sure that all voltage sources (supply voltage and process supply voltage) are switched off before you begin with operations at the system. –...
  • Page 659 Device Specifications Function Modules > S500 − 5 V DC + 24 V DC − Connection of Encoders with 24 V Totem Pole Signal − 24 V DC 24 V DC − 2019/06/28 3ADR010121, 13, en_US...
  • Page 660 Device Specifications Function Modules > S500 The wires A, B and Z need not to be connected to the module. They are left open. When using different power supplies for the encoder device and the CD522, make sure that the reference potentials of both power supplies are intercon- nected.
  • Page 661 Device Specifications Function Modules > S500 Connection of The encoder can optionally be powered by the 5 V power supply which is integrated in the Absolute CD522. Encoders with an SSI Interface and an Opto- coupler Inter- Data face at CLK Input Clk+ Clk-...
  • Page 662 Device Specifications Function Modules > S500 Connection of Output Loads to the PWM/Pulse Putputs 24 V DC − NOTICE! Risk of damaging the Module The PWM outputs have no protection against reverse polarity. Connection of Proceed with the inputs/outputs I11 and C12-C15 in the same way. Standard Inputs/ Outputs 24 V DC...
  • Page 663 Device Specifications Function Modules > S500 24 V DC − Fig. 109: Example of the electrical connection of sensors with frequency outputs to the input Z0 of the CD522 NOTICE! Risk of malfunctions! The edges of a signal must be strong enough (0.4 V/µs) to be recognized cor- rectly by the module.
  • Page 664 Device Specifications Function Modules > S500 5 V DC 24 V DC − NOTICE! Risk of Damaging the Module The integrated 2 A fuse cannot be replaced. If it blows, the module must be replaced. Ensure that the current per 0 V connection does not exceed 0.5 A. NOTICE! Risk of Damaging the Module The two 5 V outputs have no protection against reverse polarity.
  • Page 665 Device Specifications Function Modules > S500 1.6.2.1.6 Parameterization Firmware version Configuration Firmware version > V2.0.0 The arrangement of the parameter data is per- formed by Control Builder Plus/ Automation Builder software. The parameter data directly influences the functionality of modules. For non-standard applications, it is necessary to adapt the parameters to your system configu- ration.
  • Page 666 Device Specifications Function Modules > S500 Name Value Internal Internal Default Min. Max. EDS Slot Value value, Index Type SSI 0 10 ms BYTE 0x0Y0B polling time BYTE 0x0Y0C sensor 0 0x00 supply Mode see table BYTE 0x00 0x0Y0D Counter 1 below Counter 1 No filter...
  • Page 667 Device Specifications Function Modules > S500 Name Value Internal Internal Default Min. Max. EDS Slot Value value, Index Type Output BYTE 0x0Y16 behaviour Last value 0x00 com fault Substitute Last value Substitute Last value 10s Sub- stitute 10s Substitute WORD Default 65536 0x0Y17...
  • Page 668 0x00, 0x00, 0x00, 0x02, 0x10, 0x00, 0x0A, 0x00, \ 0x00, 0x00, 0x00, 0x02, 0x10, 0x00, 0x0A, 0x00, \ 0x00, 0x00, 0x00, 0x00; 1.6.2.1.7 Diagnosis E1...E4 Identi- AC500 dis- <− Display in fier play 000...06 Class Comp PS501 PLC browser Byte 6...
  • Page 669 Remarks: In AC500, the following interface identifier applies: 14 = I/O bus, 11 = COM1 (e.g. CS31 bus), 12 = COM2. The FBP diagnosis block does not contain this identifier. With "Device" the following allocation applies: 31 = module itself, 1...10 = decentralized communication interface module 1...10,...
  • Page 670 Device Specifications Function Modules > S500 With "Module" the following allocation applies depending on the master: Module error: I/O bus or FBP: 31 = module itself; COM1/COM2: 1...10 = expansion 1...10 Channel error: I/O bus or FBP = module type (2 = DO); COM1/COM2: 1...10 = expansion 1...10 In case of module errors, with channel "31 = Module itself"...
  • Page 671 *) All LEDs CH-ERR1, CH-ERR2 and CH-ERR4 light up simultaneously 1.6.2.1.9 Technical Data The System Data of AC500 and S500 Ä Chapter 2.6.1 “System Data AC500” on page 1252 are valid for standard version. Ä Chapter 2.7.1 “System Data AC500-XC” on page 1313 are The System Data of AC500-XC valid for the XC version.
  • Page 672 Device Specifications Function Modules > S500 NOTICE! Attention: All I/O channels (digital and analog) are protected against reverse polarity, reverse supply, short circuit and continuous overvoltage up to 30 VDC. Multiple overloads No effects of multiple overloads on isolated multi-channel modules occur, as every channel is protected individually by an internal smart high-side switch.
  • Page 673 Device Specifications Function Modules > S500 Technical Data Parameter Value of the Digital Number of channels 8 configurable digital inputs/outputs Inputs/Outputs if Used as Reference potential for all outputs Terminals 1.9...4.9 (negative pole of the process Standard Out- supply voltage, signal name ZP) puts Common power supply voltage For all outputs: terminals 1.8...4.8 (positive pole...
  • Page 674 Device Specifications Function Modules > S500 Parameter Value Input Type 24 VDC 5 VDC / Differential Sinus 1 Vpp Input current per channel Input voltage +24 V Typ. 14 mA Input voltage +5 V > 4.8 mA Input voltage +15 V >...
  • Page 675 Device Specifications Function Modules > S500 Parameter Value Switching frequency PWM: up to 100 kHz (min. step for PWM value: 2 µs) Pulse: up to 15 kHz Short-circuit-proof / overload-proof Overload message (I > 0.1x A) Yes, after ca. 100 ms Output current limitation Yes, automatic reactivation after short-circuit/ overload...
  • Page 676 Device Specifications Function Modules > S500 Parameter Value Output current ≤ 10 mA Switching frequency < 1 Mhz (depending on firmware) Short-circuit-proof / overload-proof Overload message (I > 0.1x A) Yes, after ca. 100 ms Output current limitation Yes, automatic reactivation after short-circuit/ overload Resistance to feedback against 24V signals Resistance to feedback against reverse...
  • Page 677 FM502-CMS is used for condition monitoring via fast analog signals. For direct connection to processor module PM592-ETH and wiring, the function module terminal bases TF501-CMS or TF521-CMS are available, enabling AC500 communication modules and AC500 I/O modules Ä Chapter 1.2.2.1 “PM57x (-y), PM58x (-y) and PM59x (-y)” on page 65 Ä Chapter 1.1.2 “TF501-CMS and TF521-CMS - Function Module Terminal Bases ”...
  • Page 678 Device Specifications Function Modules > S500 1.6.2.2.1 Electrical Connection FM502-CMS is plugged on the TF5x1-CMS together with PM592-ETH. The electrical connec- tion is established using the terminals of the TF5x1-CMS. The FM502-CMS can be replaced without re-wiring the TF5x1-CMS Ä Chapter 1.1.2 “TF501-CMS and TF521-CMS - Function Module Terminal Bases ”...
  • Page 679 Device Specifications Function Modules > S500 Connection of IEPE Sensors Fig. 111: Connection of IEPE sensor to the FM502-CMS In order to avoid error messages or long processing times, we recommend to configure unused analog input channels as "unused". For the open-circuit detection (cut wire) in IEPE mode, each channel is pulled up to the positive supply rail by a high impedance.
  • Page 680 Device Specifications Function Modules > S500 Connection of Active-Type Analog Sensors (Voltage) with Electrically Iso- lated Power Supply Every negative analog input is internally connected to M (0 V) via an individual low impedance (PTC) return current path for the sensor supply current in IEPE mode. This is important for applications where a high input impedance on the negative analog input is required.
  • Page 681 Device Specifications Function Modules > S500 NOTICE! If A- is not connected directly to M at the sensor, the supply current flows via A- to M. Measuring errors can occur caused by voltage differences between M and NOTICE! At system start up, the 4 mA current source on each analog input is active for < 10 s.
  • Page 682 Device Specifications Function Modules > S500 Connection of The encoder is powered through the 5 V power supply which is integrated in the FM502-CMS. Encoders with 5 V TTL Signal Connection of Encoders with 24 V Totem Pole Signal The wires A-, B- and Z- must not be connected to the module for single-ended operation. They are left open.
  • Page 683 Device Specifications Function Modules > S500 Connection of The encoder is powered by the 5 V power supply which is integrated in the FM502-CMS. Encoders with 1 Vpp Sine Signal Connection of The encoder is powered by the 5 V power supply which is integrated in the FM502-CMS. Absolute Encoders with RS-422 Differen-...
  • Page 684 Device Specifications Function Modules > S500 Connection of The encoder can optionally be powered by the 5-V-power-supply which is integrated in the Absolute FM502-CMS. Encoders with Optical SSI Interface (opto- coupler at CLK input) Encoder/counter signals must be laid in shielded cables. The cable shield must be earthed at both sides of the cable.
  • Page 685 Device Specifications Function Modules > S500 Connection of Standard Inputs/ Outputs 2019/06/28 3ADR010121, 13, en_US...
  • Page 686 Device Specifications Function Modules > S500 Connection of Sensors with Frequency Out- puts Fig. 112: Example for electrical connection of sensors with frequency outputs to the input Z+ 1.6.2.2.2 Internal Data Exchange Parameter Value Digital inputs (bytes) Digital outputs (bytes) Counter inputs (words) Counter outputs (words) Analog inputs (words)
  • Page 687 Device Specifications Function Modules > S500 1.6.2.2.3 Diagnosis Table 97: Module Error FM502-CMS E1...E4 Identi- AC500 <-- Display in fier display 000...06 Class Comp PS501 browser Byte 6 Byte 3 Byte 4 Byte 5 Byte 6 Bit 6...7 Bit 0...5...
  • Page 688 Device Specifications Function Modules > S500 Table 98: Channel Error FM502-CMS E1...E4 Identi- AC500 <-- Display in fier display 000...06 Class Comp PS501 browser Byte 6 Byte 3 Byte 4 Byte 5 Byte 6 Bit 6...7 Bit 0...5 diag- nosis...
  • Page 689 Device Specifications Function Modules > S500 E1...E4 Identi- AC500 <-- Display in fier display 000...06 Class Comp PS501 browser Byte 6 Byte 3 Byte 4 Byte 5 Byte 6 Bit 6...7 Bit 0...5 diag- nosis block Class Inter- Device Module...
  • Page 690 Device Specifications Function Modules > S500 E1...E4 Identi- AC500 <-- Display in fier display 000...06 Class Comp PS501 browser Byte 6 Byte 3 Byte 4 Byte 5 Byte 6 Bit 6...7 Bit 0...5 diag- nosis block Class Inter- Device Module...
  • Page 691 Device Specifications Function Modules > S500 E1...E4 Identi- AC500 <-- Display in fier display 000...06 Class Comp PS501 browser Byte 6 Byte 3 Byte 4 Byte 5 Byte 6 Bit 6...7 Bit 0...5 diag- nosis block Class Inter- Device Module...
  • Page 692 Device Specifications Function Modules > S500 In AC500, the following interface identifier applies: 14 = I/O bus, 11 = COM1 (e.g. CS31 bus), 12 = COM2. The FBP diagnosis block does not contain this identifier. With "Device" the following allocation applies: 31 = module itself, 1..10 = decen- tralized communication interface module 1..10, ADR = hardware address (e.g.
  • Page 693 1.6.2.2.6 Technical Data The System Data of AC500 and S500 Ä Chapter 2.6.1 “System Data AC500” on page 1252 are valid for standard version. Ä Chapter 2.7.1 “System Data AC500-XC” on page 1313 are The System Data of AC500-XC valid for the XC version.
  • Page 694 Device Specifications Function Modules > S500 Parameter Value Inrush current from L+ (at 1.2 A power up, FM502-CMS and PM592-ETH, no communica- tion module) Galvanic isolation Yes, PM592-ETH and FM502-CMS to other I/O bus modules Max. power dissipation within 6.5 W (outputs unloaded) the FM502-CMS NOTICE! Attention:...
  • Page 695 Device Specifications Function Modules > S500 Parameter Value Resistance to feedback against 24 V signals Output current 100 mA max. Output diagnosis Yes, with diagnosis LED and error message Table 103: Technical Data of the Digital Inputs Parameter Value Number of channels 2 + 2 configurable inputs/outputs Connections Terminals 2.8, 2.9, 3.8, 3.9...
  • Page 696 Device Specifications Function Modules > S500 Parameter Value Output voltage for signal 1 L+ (-0.8 V) Output delay (0->1 or 1->0) On request Output current Rated value, per channel: 500 mA at UP = 500 mA at L+ = 24 V 24 V Maximum value: 1 A Leakage current with signal 0...
  • Page 697 Device Specifications Function Modules > S500 Parameter Value Input type 24 VDC 5 VDC Differential RS-422 and 1 Vpp sine Input current per channel Input voltage + 24 V Typ. 6 mA Input voltage + 5 V > 1 mA Input voltage + 15 V >...
  • Page 698 Device Specifications Function Modules > S500 Table 107: Technical Data of the Fast Outputs (SSI CLK output B, RS-422 Differential) Parameter Value Number of channels Connection Terminals 1.3, 1.4 Reference potential Terminals 1.9, 4.9, 5.9, 6.9, 7.9 for M (0 V) Differential output voltage ≥...
  • Page 699 Device Specifications Function Modules > S500 Parameter Value Bandwidth low min. 3 dB/< 0.1 Hz min. 3 dB/< 0.1 Hz or DC (selectable) Dynamic range (SFDR) > 100 dB SINAD (300 Hz/1 kHz sine, 50 k SPS) 0 dB from full scale <...
  • Page 700 Device Specifications Communication Interface Modules (S500) > CANopen 1.7 Communication Interface Modules (S500) Hot swap Preconditions for hot swapping I/O modules: – Hot-swappable terminal units have the appendix TU5xx-H. – I/O modules as of index F0. – Communication interface modules CI5xx as of index F0. Hot swapping is only allowed for I/O modules.
  • Page 701 System data AC500 Data AC500” on page 1252 Ä Chapter 2.7.1 System data AC500 XC “System Data AC500-XC” on page 1313 Current consumption UP: 0.2 A UP3: 0.06 A + 0.5 A max. per output Weight (without terminal unit) Ca. 125 g...
  • Page 702 Device Specifications Communication Interface Modules (S500) > CANopen CI581-CN: Input/ Parameter Value Output Charac- Inputs and outputs 8 digital inputs (24 VDC; delay time configu- teristics rable via software) 8 digital transistor outputs (24 VDC, 0.5 A max.) 4 analog inputs, configurable as: ●...
  • Page 703 Device Specifications Communication Interface Modules (S500) > CANopen CI581 PWR/ 1.0 CAN+ 2.0 AI0+ 3.0 DI0 4.0 DO0 1.1 CAN+ CN- 2.1 AI1+ 3.1 DI1 4.1 DO1 1.2 CAN- 2.2 AI2+ 3.2 DI2 4.2 DO2 1.3 CAN- 2.3 AI3+ 3.3 DI3 4.3 DO3 I/O- 1.4 Term+...
  • Page 704 System data AC500 Data AC500” on page 1252 Ä Chapter 2.7.1 System data AC500 XC “System Data AC500-XC” on page 1313 Current consumption UP: 0.2 A UP3: 0.06 A + 0.5 A max. per output Weight (without terminal unit) Ca. 125 g...
  • Page 705 Device Specifications Communication Interface Modules (S500) > CANopen Parameter Value Connections Terminals 2.8 and 3.8 for +24 V (UP) Terminal 4.8 for +24 V (UP3) Terminals 2.9, 3.9 and 4.9 for 0 V (ZP) Max. power dissipation within the module Reference potential for all digital inputs and Minus pole of the supply voltage, signal name outputs...
  • Page 706 For a detailed description of the mounting, disassembly and electrical connec- tion of the module, please refer to the System Assembly, Construction and Con- Ä Chapter 2.6 “AC500 (Standard)” on page 1252. nection chapter With a separate UP3 power supply, the digital outputs can be switched off exter- nally.
  • Page 707 Device Specifications Communication Interface Modules (S500) > CANopen Reserved CAN+ Non-inverted signal of the CAN Bus Reserved Reserved Shield Cable shield Functional earth The ends of the data lines have to be terminated with a 120 W bus terminating resistor. The bus Bus Terminating Resistors terminating resistor is usually installed directly at the bus connector.
  • Page 708 Data lines, twisted pair cables black white blue bare The earthing of the shield should take place at the switch-gear. Please refer to Ä Chapter 2.6.1 “System Data AC500” on page 1252. Mounting on Table 109: Assignment of the terminals Terminal Units Terminal Signal...
  • Page 709 Device Specifications Communication Interface Modules (S500) > CANopen Terminal Signal Description Term- CAN bus termination for CAN- (for bus termination, Term- must be connected with CAN-) Term- CAN bus termination for CAN- (connecting alterna- tive for terminal 1.6) CAN-GND Ground potential of the CAN bus CAN-GND Ground potential of the CAN bus At the line ends of a bus segment, termination resistors must be connected.
  • Page 710 TU, the bus termination resistors are no longer connected to the bus. The bus itself will not be disconnected if a device is removed. The earthing of the shield should take place at the switch-gear cabinet. Please Ä Chapter 2.6.1 “System Data AC500” refer to the AC500 System-Data on page 1252.
  • Page 711 Device Specifications Communication Interface Modules (S500) > CANopen Terminal Signal Description Signal of the digital input DI4 Signal of the digital input DI5 Signal of the digital input DI6 Signal of the digital input DI7 Process voltage UP (24 V DC) Process voltage ZP (0 V DC) Signal of the digital output DO0 Signal of the digital output DO1...
  • Page 712 Device Specifications Communication Interface Modules (S500) > CANopen For the open-circuit detection (cut wire), each analog input channel is pulled up to "plus" by a high-resistance resistor. If nothing is connected, the maximum voltage will be read in then. Generally, analog signals must be laid in shielded cables. The cable shields must be earthed at both sides of the cables.
  • Page 713 Device Specifications Communication Interface Modules (S500) > CANopen Bit Rate (speed) Bus Length 1 Mbit/s 40 m 800 kbit/s 50 m 500 kbit/s 100 m 250 kbit/s 250 m 125 kbit/s 500 m 62.5 kbit/s 1000 m 20 kbit/s 2500 m 10 kbit/s 5000 m Connection of the Digital Inputs...
  • Page 714 Device Specifications Communication Interface Modules (S500) > CANopen 24 V DC Fig. 118: Connection of configurable digital inputs/outputs to the module CI581-CN Connection of Resistance Thermometers in 2-wire Configuration to the Analog Inputs When resistance thermometers (Pt100, Pt1000, Ni1000) are used, a constant current must flow to build the necessary voltage drop for the evaluation.
  • Page 715 Device Specifications Communication Interface Modules (S500) > CANopen Pt100 2-wire configuration, 1 channel used Pt1000 2-wire configuration, 1 channel used Ni1000 2-wire configuration, 1 channel used For the measuring ranges that can be configured, please refer to sections Measuring Ranges Ä...
  • Page 716 Device Specifications Communication Interface Modules (S500) > CANopen Pt100 3-wire configuration, 2 channels used Pt1000 3-wire configuration, 2 channels used Ni1000 3-wire configuration, 2 channels used For the measuring ranges that can be configured, please refer to the sections Measuring Ranges Ä...
  • Page 717 Device Specifications Communication Interface Modules (S500) > CANopen AI0+ AI1+ AI2+ AI3+ 0 ... +20 mA +4 ... +20 mA AO0+ AO1+ 24 V DC Fig. 122: Connection of active-type analog sensors (current) with electrically isolated power supply to the analog inputs Current 0...20 mA 1 channel used...
  • Page 718 Device Specifications Communication Interface Modules (S500) > CANopen AI0+ -10 ... +10 V AI1+ 0 ... +10 V AI2+ AI3+ AO0+ AO1+ 24 V DC Fig. 123: Connection of active-type sensors (voltage) with no electrically isolated power supply to the analog inputs NOTICE! Risk of faulty measurements! The negative pole/earthing potential at the sensors must not have too large a...
  • Page 719 Device Specifications Communication Interface Modules (S500) > CANopen AI0+ AI1+ AI2+ AI3+ +4 ... +20 mA AO0+ AO1+ 24 V DC Fig. 124: Connection of passive-type analog sensors (current) to the analog inputs Current 4...20 mA 1 channel used CAUTION! Risk of overloading the analog input! If an analog current sensor supplies more than 25 mA for more than 1 second during initialization, this input is switched off by the module (input protection).
  • Page 720 Device Specifications Communication Interface Modules (S500) > CANopen NOTICE! Risk of faulty measurements! The negative pole/earthing potential at the sensors must not have too large a potential difference with respect to ZP (max. ± 1 V within the full signal range). Make sure that the potential difference never exceeds ±...
  • Page 721 Device Specifications Communication Interface Modules (S500) > CANopen AI0+ AI1+ AI2+ AI3+ AO0+ AO1+ 24 V DC Fig. 126: Use of analog inputs as digital inputs Digital input 24 V 1 channel used For the measuring ranges that can be configured, please refer to the sections Measuring Ä...
  • Page 722 Device Specifications Communication Interface Modules (S500) > CANopen Voltage -10 V...+10 V Load ± 10 mA max. 1 channel used For the measuring ranges that can be configured, please refer to the sections Measuring Ranges Ä Chapter 1.7.1.2.10 “Measuring Ranges” on page 733 and Parameterization Ä...
  • Page 723 Communication Interface Modules (S500) > CANopen 1.7.1.2.5 Addressing A detailed description concerning addressing can be found in the documentation of ABB Control Builder Plus Software. The CANopen bus module reads the position of the rotary switches only during power-up, i. e. changes of the switch position during operation will have no effect until the next module initialization.
  • Page 724 Device Specifications Communication Interface Modules (S500) > CANopen Table 111: Settings "Error LED / Failsafe function" Setting Description Error LED (S-ERR) lights up at errors of all error classes, failsafe mode off Off by E4 Error LED (S-ERR) lights up at errors of error classes E1, E2 and E3, failsafe mode off Off by E3 Error LED (S-ERR) lights up at errors of error classes E1 and E2, fail-...
  • Page 725 Device Specifications Communication Interface Modules (S500) > CANopen Name Value Internal value Internal value, Default type Input 3, Channel Operation modes Operation modes BYTE configuration of analog inputs of analog inputs Input 3, Check Settings channel Settings channel BYTE channel monitoring monitoring Table 112: Channel Configuration - Operating Modes of the Analog Inputs...
  • Page 726 Device Specifications Communication Interface Modules (S500) > CANopen Channel Parameters for the Analog Outputs (2x) Name Value Internal value Internal value, Default type Output 0, Operation modes Operation modes BYTE Channel configu- of analog outputs of analog outputs ration Output 0, Check Channel moni- Channel moni- BYTE...
  • Page 727 Device Specifications Communication Interface Modules (S500) > CANopen Intended Behavior of Output Required Setting of the Required Setting of the Channel when the Control Module Parameter Channel Parameter "Substi- System Stops "Behavior of Outputs in tute value" Case of a Communication Error"...
  • Page 728 In cases of short circuit or overload, the digital outputs are turned off. The module performs reactivation automatically. Thus, an acknowledgement of the errors is not necessary. The error message is stored via the LED. E1..E4 Identi- AC500- <− Display in fier Display 000..063...
  • Page 729 Device Specifications Communication Interface Modules (S500) > CANopen E1..E4 Identi- AC500- <− Display in fier Display 000..063 Class Comp PS501 Browser Byte 4 Byte 1 Byte 2 Byte 3 Byte 4 CANope n diag- Bit 6..7 Bit 0..5 nosis block...
  • Page 730 Device Specifications Communication Interface Modules (S500) > CANopen E1..E4 Identi- AC500- <− Display in fier Display 000..063 Class Comp PS501 Browser Byte 4 Byte 1 Byte 2 Byte 3 Byte 4 CANope n diag- Bit 6..7 Bit 0..5 nosis block...
  • Page 731 Device Specifications Communication Interface Modules (S500) > CANopen In AC500, the following interface identifier applies: "-" = Diagnosis via bus-specific function blocks; 0 ... 4 or 10 = position of the communication module;14 = I/O bus; 31 = module itself The identifier is not contained in the CI541-DP diagnosis block.
  • Page 732 Device Specifications Communication Interface Modules (S500) > CANopen Color Flashing CN-RUN Green Device config- Flashing: ured, CANopen CANopen bus in bus in OPERA- PRE-OPERA- TIONAL state TIONAL state and cyclic data and slave is exchange run- being configured ning Single flash: CANopen bus in STOPPED state.
  • Page 733 Device Specifications Communication Interface Modules (S500) > CANopen Color Flashing Green Process supply Process supply voltage missing voltage OK CH-ERR1 to CH- No error or Internal error Error on one ERR3 process supply channel of the voltage missing corresponding group 1.7.1.2.10 Measuring Ranges Input Ranges Voltage, Current and Digital Input...
  • Page 734 Device Specifications Communication Interface Modules (S500) > CANopen Range Pt100 / Pt1000 Ni1000 Digital value -50...400 °C -50...150 °C Decimal Hex. 160.0 °C 1600 0640 150.1 °C 1501 05DD 0320 02BD Normal range 400.0 °C 150.0 °C 4000 0FA0 1500 05DC 02BC 0.1 °C...
  • Page 735 The represented resolution corresponds to 16 bits. 1.7.1.2.11 Technical Data The System Data of AC500 and S500 Ä Chapter 2.6.1 “System Data AC500” on page 1252 are valid for standard version. Ä Chapter 2.7.1 “System Data AC500-XC” on page 1313 are The System Data of AC500-XC valid for the XC version.
  • Page 736 Device Specifications Communication Interface Modules (S500) > CANopen Parameter Value Input voltage +30 V < 8 mA Max. cable length Shielded 1000 m Unshielded 600 m Technical Data of the Digital Outputs Parameter Value Number of channels per module Distribution of the channels into groups 1 group of 8 channels Terminals of the channels DO0 to DO7 Terminals 4.0 to 4.7...
  • Page 737 Device Specifications Communication Interface Modules (S500) > CANopen UPx (+24 V) ZPx (0 V) Fig. 129: Digital input/output (circuit diagram) Digital output Varistors for demagnetization when inductive loads are turned off Technical Data of the Analog Inputs Parameter Value Number of channels per module Distribution of channels into groups 1 group with 4 channels Connection if channels AI0+ to AI3+...
  • Page 738 Device Specifications Communication Interface Modules (S500) > CANopen Parameter Value Conversion error of the analog values Typ. 0.5 %, max. 1 % caused by non-linearity, adjustment error at factory and resolution within the normal range Relationship between input signal and hex Tables Input Ranges Voltage, Current Ä...
  • Page 739 Device Specifications Communication Interface Modules (S500) > CANopen Parameter Value Galvanic isolation Against internal supply and other modules Configurability -10...+10 V, 0...20 mA, 4...20 mA (each output can be configured individually) 0...500 W Output resistance (load), as current output Output loadability, as voltage output ±10 mA max.
  • Page 740 Device Specifications Communication Interface Modules (S500) > CANopen 1.7.1.3 CI582-CN ● 8 digital inputs 24 VDC ● 8 digital outputs 24 VDC, 0.5 A max. ● 8 configurable digital inputs/outputs 24 VDC, 0.5 A max. ● Module-wise electrically isolated ● Fast counter ●...
  • Page 741 Ä Chapter 2.6.1 “System Data AC500” on page 1252 Ä Chapter 2.7.1 System data AC500 XC “System Data AC500-XC” on page 1313 Current consumption UP: 0.2 A UP3: 0.06 A + 0.5 A max. per output Weight (without terminal unit) Ca.
  • Page 742 Device Specifications Communication Interface Modules (S500) > CANopen Parameter Value Max. load for the terminals 10 A Protection against reversed voltage Rated protection fuse on UP/UP3 10 A fast Galvanic isolation CANopen interface against the rest of the module Inrush current from UP (at power up) On request Current consumption via UP (normal 0.2 A...
  • Page 743 For a detailed description of the mounting, disassembly and electrical connec- tion of the module, please refer to the System Assembly, Construction and Con- Ä Chapter 2.6 “AC500 (Standard)” on page 1252. nection chapter With a separate UP3 power supply, the digital outputs can be switched off exter- nally.
  • Page 744 Device Specifications Communication Interface Modules (S500) > CANopen Node 1 Node 2 Node N Fig. 130: CANopen interface, bus terminating resistors connected to the line ends CAN_GND CAN_L Shield CAN_H Data line, shielded twisted pair COMBICON connection, CANopen interface +24 V Fig.
  • Page 745 Communication Interface Modules (S500) > CANopen black white blue bare The earthing of the shield should take place at the switch-gear. Please refer to Ä Chapter 2.6.1 “System Data AC500” on page 1252. Mounting on Table 117: Assignment of the terminals Terminal Units Terminal Signal...
  • Page 746 The bus itself will not be disconnected if a device is removed. The earthing of the shield should take place at the switch-gear cabinet. Please refer to the AC500 System-Data Ä Chapter 2.6.1 “System Data AC500” on page 1252. 3ADR010121, 13, en_US...
  • Page 747 Device Specifications Communication Interface Modules (S500) > CANopen Table 118: Assignment of the other Terminals Terminal Signal Description Signal of the configurable digital input/output DC0 Signal of the configurable digital input/output DC1 Signal of the configurable digital input/output DC2 Signal of the configurable digital input/output DC3 Signal of the configurable digital input/output DC4 Signal of the configurable digital input/output DC5 Signal of the configurable digital input/output DC6...
  • Page 748 Device Specifications Communication Interface Modules (S500) > CANopen WARNING! Removal/Insertion under power The devices are not designed for removal or insertion under power. Because of unforeseeable consequences, it is not allowed to plug or unplug devices with the power being ON. Make sure that all voltage sources (supply and process voltage) are switched off before you –...
  • Page 749 Device Specifications Communication Interface Modules (S500) > CANopen Bus Length The maximum possible bus length of a CAN network depends on bit rate (transmission rate) and cable type. The sum of all bus segments must not exceed the maximum bus length Bit Rate (speed) Bus Length 1 Mbit/s...
  • Page 750 Device Specifications Communication Interface Modules (S500) > CANopen DO10 DO11 DO12 DO13 DO14 DO15 24 V DC Fig. 134: Connection of configurable digital inputs/outputs to the module CI582-CN Connection of the Configurable Digital Inputs/Outputs The following figure shows the electrical connection of the configurable digital input/output DC0 and DC1.
  • Page 751 Counter output data (words) 1.7.1.3.5 Addressing A detailed description concerning addressing can be found in the documentation of ABB Control Builder Plus Software. The CANopen bus module reads the position of the rotary switches only during power-up, i. e. changes of the switch position during operation will have no effect until the next module initialization.
  • Page 752 Device Specifications Communication Interface Modules (S500) > CANopen Name Value Internal value Internal value, Default type Fast counter BYTE ) With a faulty ID, the module reports a "parameter error" and does not perform cyclic process data transmission. ) For a description of the counter operating modes, please refer to the Fast Counter section Ä...
  • Page 753 Device Specifications Communication Interface Modules (S500) > CANopen Name Value Internal value Internal value, Default type Substitute value 0 ... 65535 0000h ... FFFFh WORD at output 0x0000 Preventive BYTE voltage feedback 0x00 monitoring for DC0..DC7 Detect voltage BYTE overflow at out- 0x00 puts Remarks:...
  • Page 754 In cases of short circuit or overload, the digital outputs are turned off. The module performs reactivation automatically. Thus, an acknowledgement of the errors is not necessary. The error message is stored via the LED. E1..E4 Identi- AC500 <− Display in fier display 000..063...
  • Page 755 Device Specifications Communication Interface Modules (S500) > CANopen E1..E4 Identi- AC500 <− Display in fier display 000..063 Class Comp PS501 Browser Byte 4 Byte 1 Byte 2 Byte 3 Byte 4 CANope n diag- Bit 6..7 Bit 0..5 nosis block...
  • Page 756 Remarks: In AC500, the following interface identifier applies: "-" = Diagnosis via bus-specific function blocks; 0 ... 4 or 10 = position of the communication module;14 = I/O bus; 31 = module itself The identifier is not contained in the CI542-DP diagnosis block.
  • Page 757 Device Specifications Communication Interface Modules (S500) > CANopen This message appears if the output of a channel DC0..DC7 or DO0..DO7 should be switched on while an external voltage is connected. In this case the start-up is disabled while the external voltage is connected. Otherwise, this could produce reverse voltage flowing from this output to other digital outputs.
  • Page 758 1.7.1.3.10 Technical Data Ä Chapter 2.6.1 “System Data AC500” on page 1252 are The System Data of AC500 and S500 valid for standard version. The System Data of AC500-XC Ä Chapter 2.7.1 “System Data AC500-XC” on page 1313 are valid for the XC version.
  • Page 759 Device Specifications Communication Interface Modules (S500) > CANopen Parameter Value Ripple with signal 1 Within +15 V...+30 V Input current per channel Input voltage +24 V Typ. 5 mA Input voltage +5 V > 1 mA Input voltage +15 V >...
  • Page 760 Device Specifications Communication Interface Modules (S500) > CANopen The following drawing shows the circuitry of a digital input/output with the varistors for demag- netization when inductive loads are switched off. UPx (+24 V) ZPx (0 V) Fig. 136: Digital input/output (circuit diagram) Digital output Varistors for demagnetization when inductive loads are turned off Technical Data of the Configurable Digital Inputs/Outputs...
  • Page 761 Device Specifications Communication Interface Modules (S500) > CANopen UPx (+24 V) ZPx (0 V) Fig. 137: Digital input/output (circuit diagram) Digital input/output For demagnetization when inductive loads are turned off Technical Data of the Fast Counter Parameter Value Used inputs Terminal 3.0 (DI8), 3.1 (DI9) Used outputs Terminal 4.0 (DO8)
  • Page 762 Device Specifications Communication Interface Modules (S500) > CS31 1.7.2 CS31 1.7.2.1 CI590-CS31-HA ● 16 configurable digital inputs/outputs 24 VDC ● CS31 bus connection ● Module-wise electrically isolated ● Fast counter ● XC version for usage in extreme ambient conditions available I/O bus Allocation between terminal number and signal name 5 system LEDs...
  • Page 763 Device Specifications Communication Interface Modules (S500) > CS31 1.7.2.1.1 Intended Purpose The High Availability CS31 bus module CI590-CS31-HA is used as a decentralized I/O module on CS31 field buses. The CI590-CS31-HA contains two RS485 interfaces for connecting the module to two separate CS31 buses to have redundancy/backup or high availability. In addition, the CI590-CS31-HA provides 16 I/O channels with 16 configurable digital inputs/outputs (C0...C15) in one group.
  • Page 764 Device Specifications Communication Interface Modules (S500) > CS31 Assignment of the terminals: Terminal Signal Description Integrated termination resistors for CS31 bus A, terminal 1 Integrated termination resistors for CS31 bus A, terminal 2 CS31 bus A, bus line 1 CS31 bus A, bus line 2 Functional earth CS31 bus A, bus line 1 CS31 bus A, bus line 2...
  • Page 765 Device Specifications Communication Interface Modules (S500) > CS31 Terminal Signal Description Process voltage UP (24 VDC) Process voltage ZP (0 VDC) CAUTION! Risk of damaging the PLC modules! The PLC modules must not be removed if the plant is powered on. Make sure that all voltage sources (supply and process voltage) are switched off before removing or replacing a module.
  • Page 766 Device Specifications Communication Interface Modules (S500) > CS31 Ä Chapter 1.7.2.1.11 “State LEDs” The meaning of the LEDs is described in the chapter on page 775. 1.7.2.1.4 CS31 Bus Connections CS31 bus is connected with terminals 1.0 to 1.7 and 2.0 to 2.7 through the terminal unit. The end-of-line resistor can also be activated by using external wire jumpers.
  • Page 767 Device Specifications Communication Interface Modules (S500) > CS31 Option 2 Fig. 140: Electrical connection of CS31 bus A with CI590-CS31-HA located in the middle of the ) Connection between the bus lines is located inside the terminal unit. ) Termination resistors are located in the terminal unit TU551-CS31/TU552-CS31. 2019/06/28 3ADR010121, 13, en_US...
  • Page 768 Device Specifications Communication Interface Modules (S500) > CS31 Option 3 Fig. 141: Electrical connection of CS31 bus B with CI590-CS31-HA located at the bus end ) Connection between the bus lines is located inside the CI590-CS31-HA module. ) Termination resistors are located in the CI590-CS31-HA module. 3ADR010121, 13, en_US 2019/06/28...
  • Page 769 Ä Chapter 2.6.4.8 “CS31 System Bus” on page 1286. 1.7.2.1.5 Internal Data Exchange Parameter Without fast counter With fast counter (only with AC500) Digital inputs (bytes) 2 + expansion modules 5 + expansion modules Digital outputs (bytes) 2 + expansion modules 5 + expansion modules...
  • Page 770 1.7.2.1.7 CI590-CS31-HA Limitations The following peculiarities concerning the CS31 bus in the AC500 must be observed when addressing S500 I/O devices at the CS31 bus: ● One CS31 software module can occupy a maximum of 15 bytes of inputs and 15 bytes of outputs in the digital area.
  • Page 771 Device Specifications Communication Interface Modules (S500) > CS31 ● The CI590-CS31 can manage a maximum of 255 parameters. This does not cause any restrictions in all configurations with the currently available S500 I/O devices. ● The next free address for a CI590-CS31 is derived from the highest address occupied in the digital area or the analog area of the previous CI590-CS31.
  • Page 772 Device Specifications Communication Interface Modules (S500) > CS31 Name Value Internal Internal Default Min. Max. Value Value, Type Error LED / Failsafe Off by E4 Function Off by E3 On + Fail- safe Off by E4 + Failsafe Off by E3 + Failsafe Stop Switch over...
  • Page 773 Device Specifications Communication Interface Modules (S500) > CS31 1.7.2.1.10 Diagnosis Structure of CI590-CS31-HA Diagnosis Block If a CI590-CS31-HA module is connected via a CS31 bus, then the field bus master receives diagnosis information by an extended diagnosis block. The following table specifies the struc- ture of this information.
  • Page 774 In case of overload or short circuit, the outputs switch off automatically and try to switch on again cyclically. Therefore an acknowledgement of the outputs is not necessary. The LED error message, however, is stored. E1...E4 Identi- AC500 display <− Display in fier 000...06 Class...
  • Page 775 1...7 digital output tion Remarks: In AC500 the following interface identifier applies: 11 = COM1 (protocol CS31 bus only possible with COM1) With "Device" and CS31 bus master, the hardware address of the CI590-CS31- HA (0...69) is output. With "Module" the following allocation applies: 31 = module itself, 1...7 = Expansion 1...7...
  • Page 776 Device Specifications Communication Interface Modules (S500) > CS31 Status Color LED = OFF LED = ON LED Flashes S-ERR Sum Error Internal error 2 Hz: Diag- detected nostic event happened I/O-Bus Communica- Green No I/O bus Expansion 2 Hz: Error tion via the I/O communica- modules con-...
  • Page 777 *) All LEDs CH-ERR2 to CH-ERR4 light up together 1.7.2.1.12 Technical Data Ä Chapter 2.6.1 “System Data AC500” on page 1252 are The System Data of AC500 and S500 valid for standard version. The System Data of AC500-XC Ä Chapter 2.7.1 “System Data AC500-XC” on page 1313 are valid for the XC version.
  • Page 778 Device Specifications Communication Interface Modules (S500) > CS31 Parameter Value Reference potential for all digital inputs and Minus pole of the supply voltage, signal name outputs Address setting Ä Chapter 1.7.2.1.10 Diagnosis, refer to With two rotary switches on the front panel “Diagnosis”...
  • Page 779 Device Specifications Communication Interface Modules (S500) > CS31 Digital Inputs/Outputs if Used as Inputs Parameter Value Number of channels per module 16 digital inputs Reference potential for all inputs Terminals 1.9, 2.9, 3.9 and 4.9 (minus pole of the process supply voltage, signal name ZP) Input current per channel: Input voltage +24 V Typ.
  • Page 780 Device Specifications Communication Interface Modules (S500) > CS31 Parameter Value Demagnetization when inductive loads are With varistors integrated in the module (see switched off figure below) Switching frequency: With resistive loads On request With inductive loads Max. 0.5 Hz With lamp loads Max.
  • Page 781 Device Specifications Communication Interface Modules (S500) > CS31 *) For planning and commissioning of new installations use modules in Active status only. 1.7.2.2 CI592-CS31 - Digital and Analog Inputs and Outputs ● 8 digital inputs 24 VDC ● 8 configurable digital inputs/outputs 24 VDC ●...
  • Page 782 Device Specifications Communication Interface Modules (S500) > CS31 1 green LED to display the process voltage UP 10 3 red LEDs to display errors 11 Label 12 Terminal unit 13 DIN rail Sign for XC version 1.7.2.2.1 Intended Purpose The CS31 Bus Module is used as a decentralized I/O module on CS31 field buses. The bus connection is performed on a RS485 serial interface, which allows the connection of this module to all existing CS31 buses.
  • Page 783 System Assembly, Construction and Con- nection chapter Ä Chapter 2.6 “AC500 (Standard)” on page 1252. The electrical connection is carried out by using the 40 terminals of the terminal unit TU551- CS31/TU552-CS31. It is possible to replace the CI592-CS31 without loosening the wiring.
  • Page 784 Device Specifications Communication Interface Modules (S500) > CS31 Terminal Signal Description Minus pole of analog output signals 0 and 1 Process voltage UP (24 VDC) Process voltage ZP (0 VDC) Signal of the configurable digital input/output Signal of the configurable digital input/output Signal of the configurable digital input/output Signal of the configurable digital input/output Signal of the configurable digital input/output...
  • Page 785 Device Specifications Communication Interface Modules (S500) > CS31 NOTICE! Risk of imprecise and faulty measurements! Analog signals may be distorted seriously by external electromagnetic influ- ences. Use shielded wires when wiring analog signal sources. The cable shield must be grounded at both ends of the cable. Provide a potential equalisation of a low resistance to avoid high potential differences between different parts of the plant.
  • Page 786 Device Specifications Communication Interface Modules (S500) > CS31 Fig. 145: Connection of the digital inputs Connection of the Configurable Digital Inputs/Outputs The following figure shows the electrical connection of the configurable digital input/output DC8 and DC9. DC8 is connected as an input and DC9 is connected as an output. Proceed with the configurable digital inputs/outputs DC10 to DC15 in the same way.
  • Page 787 Device Specifications Communication Interface Modules (S500) > CS31 CAUTION! Risk of influences to the connected sensors! Some sensors may be influenced by the deactivated module outputs of CI592- CS31. If using inputs as Fast Counter inputs, connect a 470 W / 1 W resistor in series to configurable inputs/outputs DC8/DC9.
  • Page 788 Device Specifications Communication Interface Modules (S500) > CS31 Connection of Resistance Thermometers in 3-wire Configuration to the Analog Inputs When resistance thermometers (Pt100, Pt1000, Ni1000) are used, a constant current must flow to build the necessary voltage drop for the evaluation. For this, the module CI592-CS31 pro- vides a constant current source which is multiplexed over the max.
  • Page 789 Device Specifications Communication Interface Modules (S500) > CS31 Connection of Active-type Analog Sensors (Voltage) with Electrically Isolated Power Supply to the Analog Inputs The following figure shows the connection of active-type analog sensors (voltage) with electri- cally isolated power supply to the analog input AI0. Proceed with the analog inputs AI1 to AI3 in the same way.
  • Page 790 Device Specifications Communication Interface Modules (S500) > CS31 Fig. 150: Connection of active-type analog sensors (current) with electrically isolated power supply to the analog inputs Current 0...20 mA 1 channel used Current 4...20 mA 1 channel used The measuring ranges are described in the section Measuring Ranges Ä...
  • Page 791 Device Specifications Communication Interface Modules (S500) > CS31 Fig. 151: Connection of active-type sensors (voltage) with no electrically isolated power supply to the analog inputs NOTICE! Risk of faulty measurements! The negative pole/earthing potential at the sensors must not have too large a potential difference with respect to ZP (max.
  • Page 792 Device Specifications Communication Interface Modules (S500) > CS31 Fig. 152: Connection of passive-type analog sensors (current) to the analog inputs Current 4...20 mA 1 channel used Ä Chapter 1.7.2.2.8 The measuring ranges are described in the section Measuring Ranges “Parameterization” on page 797 Ä...
  • Page 793 Device Specifications Communication Interface Modules (S500) > CS31 NOTICE! Risk of faulty measurements! The negative pole/earthing potential at the sensors must not have too large a potential difference with respect to ZP (max. ± 1 V within the full signal range). Make sure that the potential difference never exceeds ±...
  • Page 794 Device Specifications Communication Interface Modules (S500) > CS31 Fig. 154: Use of analog inputs as digital inputs Digital input 24 V 1 channel used The measuring ranges are described in the section Measuring Ranges Ä Chapter 1.7.2.2.8 Ä Chapter 1.7.2.2.11 “Measuring Ranges” on page 805: “Parameterization”...
  • Page 795 Device Specifications Communication Interface Modules (S500) > CS31 Voltage -10 V...+10 V Load ±10 mA max. 1 channel used Ä Chapter 1.7.2.2.8 The measuring ranges are described in the section Measuring Ranges “Parameterization” on page 797 Ä Chapter 1.7.2.2.11 “Measuring Ranges” on page 805: Unused analog outputs can be left open-circuited.
  • Page 796 Details on CS31 wiring is described seperately on page 1286. 1.7.2.2.5 Internal Data Exchange without the Fast Counter with the Fast Counter (only with AC500) Digital inputs (bytes) 2 + expansion modules 4 + expansion modules Digital outputs (bytes) 1 + expansion modules...
  • Page 797 Device Specifications Communication Interface Modules (S500) > CS31 1.7.2.2.8 Parameterization Parameters of the Module - if used with Fast Counter Name Value Internal value Internal value, Default type Internal 2725 WORD 2725 Module ID Parameter length Internal BYTE Error LED / Fail- BYTE safe function Off by E4...
  • Page 798 Device Specifications Communication Interface Modules (S500) > CS31 Setting Description Error-LED lights up at errors of all error classes, Failsafe mode off Off by E4 Error LED lights up at errors of error classes E1, E2 and E3, Failsafe mode off Off by E3 Error LED lights up at errors of error classes E1 and E2, Failsafe mode off...
  • Page 799 Device Specifications Communication Interface Modules (S500) > CS31 Name Value Internal value Internal value, Default type Behaviour DO at BYTE comm. error *) Last value 0x00 Last value 5 sec Last value 10 sec Substitute value Substitute value 5 sec Substitute value 10 sec Substitute value...
  • Page 800 Device Specifications Communication Interface Modules (S500) > CS31 Name Value Internal value Internal value, Default type Input 3, Channel BYTE see table see table configuration Input 3, Check BYTE see table see table channel Table 121: Channel Configuration Internal value Operating modes of the analog inputs, individually configu- rable 0 (default)
  • Page 801 Device Specifications Communication Interface Modules (S500) > CS31 Channel Parameters for the Analog Outputs (2x) Name Value Internal value Internal value, Default type Output 0, BYTE see table see table Channel configu- ration Output 0, Check BYTE see table see table channel Output 0, Substi- WORD...
  • Page 802 In cases of short circuit or overload, the digital outputs are turned off. The modules performs reactivation automatically. Thus an acknowledgement of the errors is not necessary. The error message is stored via the LED. E1...E4 Identi- AC500- <− Display in fier Display 000...06...
  • Page 803 Remarks: In AC500 the following interface identifier applies: 14 = I/O bus, 11 = COM1 (e.g. CS31 bus), 12 = COM2. The FBP diagnosis block does not contain this identifier. With "Device" the following allocation applies: 31 = Module itself, 1...7 = Expansion module 1...7, ADR = Hardware...
  • Page 804 Device Specifications Communication Interface Modules (S500) > CS31 With "Module" the following allocation applies: 31 = Module itself; 1...7 = Expansion 1...7 In case of module errors, with channel "31 = Module itself" is output. Ch = 14...21 indicates the digital inputs/outputs DC8...DC15 Ch = 8...11 indicates the analog inputs AI0...AI3 Ch = 12...13 indicates the analog outputs AO0...AO1 1.7.2.2.10...
  • Page 805 Device Specifications Communication Interface Modules (S500) > CS31 State Color Flashing AI0 to AI3 Analog input Yellow Input is OFF Input is ON (brightness depends on the value of the analog signal) AO0 to AO1 Analog output Yellow Output is OFF Output is ON (brightness depends on the value of...
  • Page 806 Device Specifications Communication Interface Modules (S500) > CS31 Range 0...10 V -10...+10 0...20 mA 4...20 mA Digital Digital value input Decimal Hex. Measured -10.0004 -27649 93FF value too -11.7589 -32512 8100 Underflow <0.0000 <-11.7589 <0.0000 <0.0000 -32768 8000 The represented resolution corresponds to 16 bits. Input Range Resistor Range Pt100 / Pt1000...
  • Page 807 The represented resolution corresponds to 16 bits. 1.7.2.2.12 Technical Data The System Data of AC500 and S500 Ä Chapter 2.6.1 “System Data AC500” on page 1252 are valid for standard version. Ä Chapter 2.7.1 “System Data AC500-XC” on page 1313 are The System Data of AC500-XC valid for the XC version.
  • Page 808 Device Specifications Communication Interface Modules (S500) > CS31 Parameter Value From 24 VDC power supply at the ter- 5 mA minals UP/L+ and ZP/M of the CPU/Bus module (depending on system architecture) Inrush current from UP (power-up) 0.040 A Interface RS485 Protocol CS31...
  • Page 809 Device Specifications Communication Interface Modules (S500) > CS31 Parameter Value Max. cable length Shielded 1000 m Unshielded 600 m Technical Data of the Configurable Digital Inputs/Outputs Each of the configurable digital I/O channels can be defined as input or output by the user pro- gram.
  • Page 810 Device Specifications Communication Interface Modules (S500) > CS31 Parameter Value Input voltage +15 V > 2 mA Input voltage +30 V < 8 mA Max. cable length Shielded 1000 m Unshielded 600 m *) Due to the direct connection to the output, the demagnetizing varistor is also effective at the input (see figure) above.
  • Page 811 Device Specifications Communication Interface Modules (S500) > CS31 The following drawing shows the circuitry of a digital input/output with the varistors for demag- netization when inductive loads are switched off. Digital input/output For demagnetization when inductive loads are turned off Technical Data of the Fast Counter Parameter Value...
  • Page 812 Device Specifications Communication Interface Modules (S500) > CS31 Parameter Value Conversion cycle 1 ms (for 4 inputs + 2 outputs); with RTDs Pt/ Ni... 1 s Resolution Range 0 V...10 V: 12 bits Range -10 V...+10 V: 12 bits + sign Range 0 mA...20 mA: 12 bits Range 4 mA...20 mA: 12 bits Range RTD (Pt100, PT1000, Ni1000): 0.1 °C...
  • Page 813 Device Specifications Communication Interface Modules (S500) > CS31 Parameter Value Connection of the channels AO0+...AO1+ Terminals 3.5 and 3.6 Reference potential for AO0+ to AO1+ Terminal 3.7 (AO-) for voltage output Terminals 1.9, 2.9, 3.9 and 4.9 for current output Output type Unipolar Current...
  • Page 814 Sign for XC version 1.7.2.3.1 Intended Purpose The CS31 bus module DC551-CS31 can only be used together with the AC500 CPUs and dedicated PS501 control builder. The CS31 bus module is used as a decentralized I/O module on CS31 field buses. The bus connection is performed on a RS-485 serial interface, which allows the connection of this module to all existing CS31 buses.
  • Page 815 Device Specifications Communication Interface Modules (S500) > CS31 ● as a transistor output with short circuit and overload protection, 0.5 A rated current or ● as a re-readable output (combined input/output) with the technical data of the digital inputs and outputs. The inputs and output are electrically isolated from the other electronic circuitry of the module.
  • Page 816 Device Specifications Communication Interface Modules (S500) > CS31 I/O bus 4.0 - 4.7: Connected with UP (switch) -> Input; Connected with ZP (load) -> Output Switch-gear cabinet earth Ä Chapter 1.7.2.3.4 “CS31 Bus Connections” on page 817 1.0 - 1.7: Assignment of the other terminals: Terminals Signal...
  • Page 817 Device Specifications Communication Interface Modules (S500) > CS31 CAUTION! The process supply voltage must be included in the earthing concept (e. g. earthing of the minus pole). The supply voltage 24 VDC for the module's electronic circuitry comes from the ZP/UP termi- nals.
  • Page 818 Details on CS31 wiring is described seperately on page 1286. 1.7.2.3.5 Internal Data Exchange without the Fast Counter with the Fast Counter (only with AC500) Digital inputs (bytes) 3 + expansion modules (see 5 + expansion modules (see above) above)
  • Page 819 Device Specifications Communication Interface Modules (S500) > CS31 without the Fast Counter with the Fast Counter (only with AC500) Counter input data (words) 5 (16 DI + 4 AI) Counter output data (words) 9 (16 DO + 8 AO) 1.7.2.3.6...
  • Page 820 48DI / 96DC (144 DI / 96 DO for CS31 and user program) ● Switch address incremented to avoid control overlap. In CPU table module switch address n will be seen as (idem for AC500 or old CPU): ● Address n, type digital I/O, 8 DI/16 DC ●...
  • Page 821 Device Specifications Communication Interface Modules (S500) > CS31 1.7.2.3.8 I/O Configuration The DC551-CS31 module does not store configuration data itself. The 16 configurable channels are defined as inputs or outputs by the user program, i.e. each of the configurable channels can be used as input or output (or re-readable output) by interrogation or allocation by the user pro- gram.
  • Page 822 Device Specifications Communication Interface Modules (S500) > CS31 1.7.2.3.10 Structure of the Diagnosis Block of the DC551-CS31 If a DC551-CS31 module is connected via a CS31 bus, then the field bus master receives diag- nosis information by an extended diagnosis block. The following table shows the structure of this diagnosis block: Byte Description...
  • Page 823 In case of overload or short-circuit, the outputs switch off automatically and try to switch on again cyclically. Therefore an acknowledgement of the outputs is not necessary. The LED error message, however, is stored. E1..E4 Identi- AC500 <− Display in fier display 000..063...
  • Page 824 Remarks: In AC500 the following interface identifier applies: 11 = COM1 (protocol CS31 bus only possible with COM1) With "Device" and CS31 bus master, the hardware address of the DC551-CS31 (0...69) is output. With "Module" the following allocation applies: 31 = Module itself, 1...7 = Expansion 1...7...
  • Page 825 Device Specifications Communication Interface Modules (S500) > CS31 Status Color LED = OFF LED = ON LED flashes System Green Missing Internal voltage internal system system voltage is OK voltage or field bus supply is missing CS31 CS31 commu- Green No communi- Communica- Diagnosis...
  • Page 826 Communication Interface Modules (S500) > CS31 1.7.2.3.13 Technical Data Ä Chapter 2.6.1 “System Data AC500” on page 1252 are The System Data of AC500 and S500 valid for standard version. Ä Chapter 2.7.1 “System Data AC500-XC” on page 1313 are The System Data of AC500-XC valid for the XC version.
  • Page 827 Device Specifications Communication Interface Modules (S500) > CS31 Multiple overloads No effects of multiple overloads on isolated multi-channel modules occur, as every channel is protected individually by an internal smart high-side switch. Technical Data of the Digital Inputs Parameter Value Number of channels per module Distribution of the channels into groups 1 group of 8 channels...
  • Page 828 Device Specifications Communication Interface Modules (S500) > CS31 Parameter Value If the channels are used as inputs Channels I8...I23 Terminals 3.0...4.7 If the channels are used as outputs Channels Q8...Q23 Terminals 3.0...4.7 Indication of the input/output signals 1 yellow LED per channel, the LED is ON when the input/output signal is high (signal 1) Electrical isolation From the CS31 system bus...
  • Page 829 Device Specifications Communication Interface Modules (S500) > CS31 Digital input/output For demagnitization when inductive loads are switched off Technical Data of the Digital Inputs/Outputs if used as Inputs Parameter Value Number of channels per module Max. 16 digital inputs Reference potential for all inputs Terminals 1.9...4.9 (minus pole of the process supply voltage, signal name ZP) Input current, per channel...
  • Page 830 Device Specifications Communication Interface Modules (S500) > EtherCAT 1.7.2.3.14 Ordering Data Part No. Description Product Life Cycle Phase *) 1SAP 220 500 R0001 DC551-CS31, CS31 bus module, 8 DI Active and 16 DC 1SAP 420 500 R0001 DC551-CS31-XC, CS31 bus module, Active 8 DI and 16 DC, XC version *) For planning and commissioning of new installations use modules in Active...
  • Page 831 Device Specifications Communication Interface Modules (S500) > EtherCAT CI511 PWR/RUN 1.0 AI0+ 2.0 DI0 3.0 DO0 STA1 ETH 1.1 AI1+ 2.1 DI1 3.1 DO1 STA2 ETH 1.2 AI2+ 2.2 DI2 3.2 DO2 S−ERR 1.3 AI3+ 2.3 DI3 3.3 DO3 I/O−Bus AI −...
  • Page 832 System Assembly, Construction and Con- nection chapter Ä Chapter 2.6 “AC500 (Standard)” on page 1252. The electrical connection of the I/O channels is carried out using the 30 terminals of the I/O ter- minal unit.
  • Page 833 Device Specifications Communication Interface Modules (S500) > EtherCAT With a separate UP3 power supply, the digital outputs can be switched off exter- nally. This way, an emergency-off functionality can be realized. The assignment of the other terminals: Terminal Signal Description 1.0 to 1.3 AI0 to AI3 Plus poles of the 4 analog...
  • Page 834 Device Specifications Communication Interface Modules (S500) > EtherCAT For the open-circuit detection (cut wire), each channel is pulled up to "plus" by a high-resistance resistor. If nothing is connected, the maximum voltage will be read in then. Analog signals are always laid in shielded cables. The cable shields are earthed at both ends of the cables.
  • Page 835 Device Specifications Communication Interface Modules (S500) > EtherCAT NOTICE! Risk of faulty measurements! The negative pole/earthing potential at the sensors must not have too large a potential difference with respect to ZP (max. ± 1 V within the full signal range). Make sure that the potential difference never exceeds ±...
  • Page 836 Device Specifications Communication Interface Modules (S500) > EtherCAT Pt100 -50 °C...+400 °C 2-wire configuration, 1 channel used Pt1000 -50 °C...+400 °C 2-wire configuration, 1 channel used Ni1000 -50 °C...+150 °C 2-wire configuration, 1 channel used Ä Chapter 1.7.3.1.7 The measuring ranges are described in the section Measuring Ranges Ä...
  • Page 837 Device Specifications Communication Interface Modules (S500) > EtherCAT The constant current of one channel flows through the resistance thermometer. The constant current of the other channel flows through one of the cores. The module calculates the meas- ured value from the two voltage drops and stores it under the input with the higher channel number (e.
  • Page 838 Device Specifications Communication Interface Modules (S500) > EtherCAT Voltage 0...10 V 1 channel used Voltage -10 V...+10 V 1 channel used Ä Chapter 1.7.3.1.7 The measuring ranges are described in the section Measuring Ranges “Parameterization” on page 845 Ä Chapter 1.7.3.1.10 “Measuring Ranges” on page 854. In order to avoid error messages or long processing times, it is useful to configure unused analog input channels as "unused".
  • Page 839 Device Specifications Communication Interface Modules (S500) > EtherCAT 0...10 V AI0+ AI1+ AGND AI– UP (remote) ZP (remote) Fig. 164: Connection of active-type sensors (voltage) with no electrically isolated power supply 1 analog sensor requires 1 channel Power supply not electrically isolated The connection between the minus pole of the sensor and ZP has to be performed Long cable NOTICE!
  • Page 840 Device Specifications Communication Interface Modules (S500) > EtherCAT AI0+ – AI1+ 4...20 mA AI– Fig. 165: Connection of passive-type analog sensors (current) 1 analog sensor requires 1 channel Current 4...20 mA 1 channel used Ä Chapter 1.7.3.1.7 The measuring ranges are described in the section Measuring Ranges “Parameterization”...
  • Page 841 Device Specifications Communication Interface Modules (S500) > EtherCAT Important: The earthing potential at the sensors must not have a too big potential difference with respect to ZP (max. ±1 V within the full signal range). Otherwise problems can occur concerning the common-mode input voltages of the involved analog inputs The following figure shows the connection of active-type analog sensors (voltage) to differential inputs.
  • Page 842 Device Specifications Communication Interface Modules (S500) > EtherCAT AI0+ AI1+ AI– Fig. 167: Use of analog inputs as digital inputs 1 digital signal requires 1 channel Digital input 24 V 1 channel used Ä Chapter 1.7.3.1.7 The measuring ranges are described in the section Measuring Ranges “Parameterization”...
  • Page 843 Device Specifications Communication Interface Modules (S500) > EtherCAT 0...20 mA 4...20 mA AO0+ AO1+ –10 V...+10 V AO– AO– Fig. 168: Connection of analog output loads (voltage, current) 1 analog load requires 1 channel Voltage -10 V...+10 V Load ±10 mA max. 1 channel used Current 0...20 mA...
  • Page 844 Device Specifications Communication Interface Modules (S500) > EtherCAT Table 128: Pin assignment RJ45 jack: Interface Signal Description TxD+ Transmit data + TxD- Transmit data - RxD+ Receive data + not used not used RxD- Receive data - not used not used Shield Cable shield Functional earth...
  • Page 845 In order to be able to use the CI51X-ETHCAT with device index C0 or above properly, please download the corresponding device description (.xml-)files from http://www.abb.com/plc and install them to the device repository of your Automation Builder. This will allow you to use up to 10 Expandable S500 I/O modules as well as the Extended Cam Switch Library with your CI51X-ETHCAT device.
  • Page 846 Device Specifications Communication Interface Modules (S500) > EtherCAT Group Parameters of the Cam Switch Name Value Internal value Internal value, Default type numOfUsed- 0 ... 32 0 ... 32 WORD Cams 128...160 218...160 0 ... 2 0 ... 2 DWORD 36000 resolution 0 ...
  • Page 847 Device Specifications Communication Interface Modules (S500) > EtherCAT Channel Parameters for the Cam Switch (max. 32x) Name Value Internal value Internal value, Default type camToTrack0 *) Digital Output 0 ... 7, FF BYTE 0 ... 7, none camToTrack31 Digital Output 0 ...
  • Page 848 Device Specifications Communication Interface Modules (S500) > EtherCAT Group Parameters for the Analog Part Name Value Internal value Internal value, Default type Analog data Standard BYTE format Behaviour AO at BYTE comm. error *) Last value Last value 5 s Last value 10 s Substitute value Substitute value...
  • Page 849 Device Specifications Communication Interface Modules (S500) > EtherCAT Internal value Operating modes of the analog inputs, individually configurable 2-wire Pt1000 -50...+400 °C 3-wire Pt1000 -50...+400 °C *) 2-wire Ni1000 -50...+150 °C 3-wire Ni1000 -50...+150 °C *) *) In the operating modes with 3-wire configuration or with differential inputs, two adjacent analog inputs belong together (e.g.
  • Page 850 Device Specifications Communication Interface Modules (S500) > EtherCAT Table 132: Channel Monitoring Internal value Check channel Plausib(ility), cut wire, short circuit None Table 133: Substitute Value Intended behaviour of Required setting of the module Required setting of the output channel when the parameter "Behaviour of outputs channel parameter control system stops...
  • Page 851 In cases of short circuit or overload, the digital outputs are turned off. The modules performs reactivation automatically. Thus an acknowledgement of the errors is not necessary. The error message is stored via the LED. E1..E4 Identi- AC500- <− Display in fier Display 000..063...
  • Page 852 Remarks: In AC500 the following interface identifier applies: "-" = Diagnosis via bus-specific function blocks; 0 ... 4 or 10 = Position of the Communication Module;14 = I/O bus; 31 = Module itself The identifier is not contained in the CI511-ETHCAT diagnosis block.
  • Page 853 Device Specifications Communication Interface Modules (S500) > EtherCAT With "Module" the following allocation applies dependent of the master: 31 = Module itself (Module error) or Module type (1=AI, 2=DO, 3=AO; channel error) Diagnosis message appears for the whole output group and not per channel. The message occurs if the output channel is already active.
  • Page 854 Device Specifications Communication Interface Modules (S500) > EtherCAT Color Flashing 1x Flash 2x Flash ETH2 Green Link OK Link OK EtherCAT No data Data connection transfer transfer OK Yellow *) The state of this LED is only significant if the camswitch functionality is enabled Table 135: States of the 27 Process LEDs Color Flashing...
  • Page 855 Device Specifications Communication Interface Modules (S500) > EtherCAT Range 0...10 V -10...+10 0...20 mA 4...20 mA Digital Digital value input Decimal Hex. Normal 0.0000 0.0000 0000 range or -0.0004 -0.0004 3.9994 FFFF measured value too -1.7593 -4864 ED00 -6912 E500 -10,0000 -27648 9400...
  • Page 856 < 8100 The represented resolution corresponds to 16 bits. 1.7.3.1.11 Technical Data Ä Chapter 2.6.1 “System Data AC500” on page 1252 are The System Data of AC500 and S500 valid for standard version. The System Data of AC500-XC Ä Chapter 2.7.1 “System Data AC500-XC” on page 1313 are valid for the XC version.
  • Page 857 Device Specifications Communication Interface Modules (S500) > EtherCAT Parameter Value Ethernet 100 base-TX, internal switch, 2x RJ45 socket Expandability (S500 I/O Modules) Up to 10 S500 I/O Modules (Index C0 and above), Not available(Index below C0) Indicators 5 LEDs for state indication Adjusting elements 2 rotary switches (used for future topology extensions)
  • Page 858 Device Specifications Communication Interface Modules (S500) > EtherCAT Parameter Value Ä Chapter Diagnosis See Diagnosis and Displays 1.7.3.1.8 “Diagnosis” on page 851 Operation and error displays 32 LEDs (totally) Weight (without terminal unit) ca. 125 g Mounting position Horizontal Or vertical with derating (output load reduced to 50 % at 40 °C per group) Cooling The natural convection cooling must not be hin-...
  • Page 859 Device Specifications Communication Interface Modules (S500) > EtherCAT Parameter Value Input voltage +15 V > 2 mA Input voltage +30 V < 8 mA Max. cable length Shielded 1000 m Unshielded 600 m Technical Data of the Digital Outputs Parameter Value Number of channels per module Distribution of the channels into groups...
  • Page 860 Device Specifications Communication Interface Modules (S500) > EtherCAT UPx (+24 V) ZPx (0 V) Fig. 169: Digital input/output (circuit diagram) Digital output Varistors for demagnetization when inductive loads are turned off Technical Data of the Analog Inputs Parameter Value Number of channels per module Distribution of channels into groups 1 group with 4 channels Connection if channels AI0+ to AI3+...
  • Page 861 Device Specifications Communication Interface Modules (S500) > EtherCAT Parameter Value Relationship between input signal and hex Tables Input Ranges Voltage, Current and Dig- Ä Chapter 1.7.3.1.10.1 “Input Ranges code ital Input Voltage, Current and Digital Input” on page 854 Ä Chapter and Input Range Resistor 1.7.3.1.10.2 “Input Range Resistor”...
  • Page 862 Device Specifications Communication Interface Modules (S500) > EtherCAT Parameter Value 0 ... 500 W Output resistance (load), as current output Output loadability, ± 10 mA max. as voltage output Indication of the output signals 1 LED per channel (brightness depends on the value of the analog signal) Resolution 12 bits (+ sign)
  • Page 863 Device Specifications Communication Interface Modules (S500) > EtherCAT CI512 PWR/RUN 1.0 DC0 2.0 DI8 3.0 DO8 STA1 ETH 1.1 DC1 2.1 DI9 3.1 DO9 STA2 ETH 1.2 DC2 2.2 DI10 3.2 DO10 S−ERR 1.3 DC3 2.3 DI11 3.3 DO11 I/O−Bus 1.4 DC4 2.4 DI12 3.4 DO12...
  • Page 864 Ä Chapter 2.5 tion of the module, please refer to the System Assembly chapter “AC500-eCo” on page 1194. The terminals 1.8 and 2.8 as well as 1.9, 2.9 and 3.9 are electrically interconnected within the terminal unit and have always the same assignment, independent of the inserted module: Terminals 1.8 and 2.8: Process supply voltage UP = +24 VDC...
  • Page 865 Device Specifications Communication Interface Modules (S500) > EtherCAT The assignment of the other terminals: Terminals Signal Description 1.0 to 1.7 DC0 to DC7 8 digital inputs/outputs (con- figurable via software) 2.0 to 2.7 DI0 to DI7 8 digital inputs (delay time configurable via software) 3.0 to 3.7 DO0 to DO7...
  • Page 866 Device Specifications Communication Interface Modules (S500) > EtherCAT DI 8 2.0 3.0 DO 8 DC 0 1.0 DI 9 2.1 3.1 DO 9 DC 1 1.1 DI 10 2.2 3.2 DO 10 DC 2 1.2 DI 11 2.3 3.3 DO 11 DC 3 1.3 DI 12 2.4 3.4 DO 12...
  • Page 867 Device Specifications Communication Interface Modules (S500) > EtherCAT Table 136: Pin assignment RJ45 jack: Interface Signal Description TxD+ Transmit data + TxD- Transmit data - RxD+ Receive data + not used not used RxD- Receive data - not used not used Shield Cable shield Functional earth...
  • Page 868 In order to be able to use the CI51X-ETHCAT with device index C0 or above properly, please download the corresponding device description (.xml-)files from http://www.abb.com/plc and install them to the device repository of your Automation Builder. This will allow you to use up to 10 Expandable S500 I/O modules as well as the Extended Cam Switch Library with your CI51X-ETHCAT device.
  • Page 869 Device Specifications Communication Interface Modules (S500) > EtherCAT Group Parameters of the Cam Switch Name Value Internal value Internal value, Default type numOfUsed- 0 ... 32 0 ... 32 WORD Cams 128...160 218...160 0 ... 2 0 ... 2 DWORD 36000 resolution 0 ...
  • Page 870 Device Specifications Communication Interface Modules (S500) > EtherCAT Channel Parameters for the Cam Switch (max. 32x) Name Value Internal value Internal value, Default type Digital Output 0 ... 15, FF BYTE camToTrack0 0 ... 15, none camToTrack31 Digital Output 0 ... 15, FF BYTE 0 ...
  • Page 871 In cases of short circuit or overload, the digital outputs are turned off. The modules performs reactivation automatically. Thus an acknowledgement of the errors is not necessary. The error message is stored via the LED. E1..E4 Identifier AC500- <− Display in Display 000..063 Class...
  • Page 872 Remarks: In AC500 the following interface identifier applies: "-" = Diagnosis via bus-specific function blocks; 0 ... 4 or 10 = Position of the Communication Module;14 = I/O-Bus; 31 = Module itself The identifier is not contained in the CI512-ETHCAT diagnosis block.
  • Page 873 Device Specifications Communication Interface Modules (S500) > EtherCAT ● The 5 system LEDs (PWR, NET, DC, S-ERR and I/O-Bus) show the operation state of the module and display possible errors. ● The 29 process LEDs (UP, UP3, inputs, outputs, CH-ERR1 to CH-ERR3) show the process supply voltage and the states of the inputs and outputs and display possible errors.
  • Page 874 1.7.3.2.11 Technical Data Ä Chapter 2.6.1 “System Data AC500” on page 1252 are The System Data of AC500 and S500 valid for standard version. The System Data of AC500-XC Ä Chapter 2.7.1 “System Data AC500-XC” on page 1313 are valid for the XC version.
  • Page 875 Device Specifications Communication Interface Modules (S500) > EtherCAT Technical Data of the Module Parameter Value Process supply voltages UP/UP3 Rated value 24 VDC (for inputs and outputs) Max. load for the terminals 10 A Protection against reversed voltage Rated protection fuse on UP/UP3 10 A fast Electrical isolation Ethernet interface against the rest of the...
  • Page 876 Device Specifications Communication Interface Modules (S500) > EtherCAT Technical Data of the Digital Inputs Parameter Value Number of channels per module Distribution of the channels into groups 1 group of 8 channels Terminals of the channels DI0 to DI7 Terminals 2.0 to 2.7 Reference potential for all inputs Terminals 1.9...3.9 (Minus pole of the supply voltage, signal name ZP)
  • Page 877 Device Specifications Communication Interface Modules (S500) > EtherCAT Parameter Value Fuse for UP3 10 A fast Demagnetization with inductive DC load Via internal varistors (see figure below this table) Output switching frequency With resistive load On request With inductive loads Max.
  • Page 878 Device Specifications Communication Interface Modules (S500) > EtherCAT Parameter Value Indication of the input/output signals 1 yellow LED per channel, the LED is ON when the input/output signal is high (signal 1) Electrical isolation From the Ethernet network Technical Data of the Digital Inputs/Outputs if used as Inputs Parameter Value Number of channels per module...
  • Page 879 Device Specifications Communication Interface Modules (S500) > EtherCAT Parameter Value Reference potential for all outputs Terminals 1.9...3.9 (minus pole of the supply voltage, signal name ZP) Common power supply voltage For all outputs terminal 3.8 (plus pole of the supply voltage, signal name UP3) Output voltage for signal 1 UP3 (-0.8 V) Output delay (0->1 or 1->0)
  • Page 880 Device Specifications Communication Interface Modules (S500) > Modbus *) For planning and commissioning of new installations use modules in Active status only. 1.7.4 Modbus 1.7.4.1 CI521-MODTCP ● 4 analog inputs (resolution 12 bits plus sign) ● 2 analog outputs (resolution 12 bits plus sign) ●...
  • Page 881 Device Specifications Communication Interface Modules (S500) > Modbus I/O bus Allocation between terminal number and signal name 6 yellow LEDs to display the signal states of the analog inputs/outputs (AI0 - AI3, AO0 - AO1) 8 yellow LEDs to display the signal states of the digital inputs (DI0 - DI7) 8 yellow LEDs to display the signal states of the digital outputs (DO0 - DO7) 2 green LEDs to display the process supply voltage UP and UP3 3 red LEDs to display errors (CH-ERR1, CH-ERR2, CH-ERR3)
  • Page 882 Device Specifications Communication Interface Modules (S500) > Modbus 1.7.4.1.1 Intended Purpose The Modbus TCP bus module CI521-MODTCP is used as decentralized I/O module in Modbus TCP networks. The network connection is performed via 2 RJ45 connectors which are inte- grated in the terminal unit. The bus module contains 22 I/O channels with the following proper- ties: ●...
  • Page 883 For a detailed description of the mounting, disassembly and electrical connec- tion of the module, please refer to the System Assembly, Construction and Con- Ä Chapter 2.6 “AC500 (Standard)” on page 1252. nection chapter The terminals 1.8 and 2.8 as well as 1.9, 2.9 and 3.9 are electrically interconnected within the terminal unit and have always the same assignment, independent of the inserted module: Terminals 1.8 and 2.8: Process supply voltage UP = +24 VDC...
  • Page 884 Device Specifications Communication Interface Modules (S500) > Modbus S500 I/O module type First index with firmware version above 1.9 DC523-XC DC532 DC532-XC DI524 DI524-XC DO524 DO524-XC DX522 DX522-XC DX531 AC522 PD501 Do not connect any voltages externally to digital outputs! Reason: Externally voltages at an output or several outputs may cause that other outputs are supplied through that voltage instead of voltage UP3 (reverse voltage).
  • Page 885 Device Specifications Communication Interface Modules (S500) > Modbus Terminal Signal Description Signal of the digital input DI5 Signal of the digital input DI6 Signal of the digital input DI7 Process voltage UP (24 VDC) Process voltage ZP (0 VDC) Signal of the digital output DO0 Signal of the digital output DO1 Signal of the digital output DO2 Signal of the digital output DO3...
  • Page 886 Device Specifications Communication Interface Modules (S500) > Modbus Generally, analog signals must be laid in shielded cables. The cable shields must be earthed at both sides of the cables. In order to avoid unacceptable potential differences between different parts of the installation, low resistance equipotential bonding conductors must be laid.
  • Page 887 Device Specifications Communication Interface Modules (S500) > Modbus Fig. 174: Connection of the digital inputs to the module CI521-MODTCP Ä Chapter 1.7.4.1.8.2 “State LEDs” The meaning of the LEDs is described in Displays on page 910. Connection of the Digital Outputs The following figure shows the electrical connection of the digital output DO0.
  • Page 888 Device Specifications Communication Interface Modules (S500) > Modbus Fig. 175: Connection of configurable digital inputs/outputs to the module CI521-MODTCP The meaning of the LEDs is described in Displays Ä Chapter 1.7.4.1.8.2 “State LEDs” on page 910. Connection of Resistance Thermometers in 2-wire Configuration to the Analog Inputs When resistance thermometers (Pt100, Pt1000, Ni1000) are used, a constant current must flow through them to build the necessary voltage drop for the evaluation.
  • Page 889 Device Specifications Communication Interface Modules (S500) > Modbus Fig. 176: Connection of resistance thermometers in 2-wire configuration to the analog inputs Ä Chapter 1.7.4.1.7 “Parameterization” The following measuring ranges can be configured on page 900 and Ä Chapter 1.7.4.1.9 “Measuring Ranges” on page 912: Pt100 -50 °C...+70 °C 2-wire configuration, 1...
  • Page 890 Device Specifications Communication Interface Modules (S500) > Modbus Fig. 177: Connection of resistance thermometers in 3-wire configuration to the analog inputs With 3-wire configuration, 2 adjacent analog channels belong together (e. g. the channels 0 and 1). In this case, both channels are configured according to the desired operating mode. The lower address must be the even address (channel 0), the next higher address must be the odd address (channel 1).
  • Page 891 Device Specifications Communication Interface Modules (S500) > Modbus Connection of Active-type Analog Sensors (voltage) with Electrically Isolated Power Supply to the Analog Inputs The following figure shows the connection of active-type analog sensors (voltage) with electri- cally isolated power supply to the analog input AI0. Proceed with the analog inputs AI1 to AI3 in the same way.
  • Page 892 Device Specifications Communication Interface Modules (S500) > Modbus Fig. 179: Connection of active-type analog sensors (current) with electrically isolated power supply to the analog inputs Ä Chapter 1.7.4.1.7 “Parameterization” The following measuring ranges can be configured on page 900 and Ä...
  • Page 893 Device Specifications Communication Interface Modules (S500) > Modbus Fig. 180: Connection of active-type sensors (voltage) with no electrically isolated power supply to the analog inputs CAUTION! Risk of faulty measurements! The minus pole at the sensors must not have a too big potential difference with respect to ZP (max.
  • Page 894 Device Specifications Communication Interface Modules (S500) > Modbus Fig. 181: Connection of passive-type analog sensors (current) to the analog inputs Ä Chapter 1.7.4.1.7 “Parameterization” The following measuring ranges can be configured Ä Chapter 1.7.4.1.9 “Measuring Ranges” on page 912: on page 900 and Current 4...20 mA 1 channel used...
  • Page 895 Device Specifications Communication Interface Modules (S500) > Modbus With differential input configurations, two adjacent analog channels belong together (e.g. the channels 0 and 1). In this case, both channels are configured according to the desired operating mode. The lower address must be the even address (channel 0), the next higher address must be the odd address (channel 1).
  • Page 896 Device Specifications Communication Interface Modules (S500) > Modbus To avoid error messages from unused analog input channels, configure them as "unused". Use of Analog Inputs as Digital Inputs Ä Chapter 1.7.4.1.10.5 “Tech- Several (or all) analog inputs can be configured as digital inputs nical Data of the Analog Inputs if used as Digital Inputs”...
  • Page 897 Device Specifications Communication Interface Modules (S500) > Modbus Fig. 184: Connection of analog output loads (voltage) Ä Chapter 1.7.4.1.7 “Parameterization” The following measuring ranges can be configured on page 900 and Ä Chapter 1.7.4.1.9 “Measuring Ranges” on page 912 Voltage -10 V...+10 V Load ±10 mA max.
  • Page 898 Device Specifications Communication Interface Modules (S500) > Modbus Fig. 185: Connection of analog output loads (current) Ä Chapter 1.7.4.1.7 “Parameterization” The following measuring ranges can be configured on page 900 and Ä Chapter 1.7.4.1.9 “Measuring Ranges” on page 912: Load 0...500 W Current 0...20 mA 1 channel used...
  • Page 899 The IP address of the CI521-MODTCP Module can be set with the “ABB IP Configuration Tool”. If the last byte of the IP is set to 0, the address switch will be used instead.
  • Page 900 Device Specifications Communication Interface Modules (S500) > Modbus 1.7.4.1.7 Parameterization Parameters of the Module Name Value Internal value Internal value, Default type Internal 7400 WORD 7000 Module ID Ignore Module Internal BYTE Parameter length Internal BYTE Error LED / Fail- BYTE safe function see Off by E4...
  • Page 901 Device Specifications Communication Interface Modules (S500) > Modbus Name Value Internal value Internal value, Default type Check supply BYTE Fast counter BYTE ) With a faulty ID, the Modules reports a "parameter error" and does not perform cyclic process data transmission. ) Counter operating modes, see description of the Fast Counter.
  • Page 902 Device Specifications Communication Interface Modules (S500) > Modbus Group Parameters for the Analog Part Name Value Internal value Internal value, Default type Analog data Standard BYTE format Reserved Behaviour AO at BYTE comm. error *) Last value Last value 5 s Last value 10 s Substitute value Substitute value...
  • Page 903 Device Specifications Communication Interface Modules (S500) > Modbus Table 142: Channel Configuration Internal value Operating modes of the analog inputs, individually configurable 0 (default) Not used 0...10 V Digital input 0...20 mA 4...20 mA -10 V...+10 V 2-wire Pt100 -50...+400 °C 3-wire Pt100 -50...+400 °C *) 0...10 V (voltage diff.) *) -10 V...+10 V (voltage diff.) *)
  • Page 904 Device Specifications Communication Interface Modules (S500) > Modbus Name Value Internal value Internal value, Default type Output 0, Substi- Table Substitute Table Substitute WORD tute value value value Ä Table 146 “Su Ä Table 146 “Su bstitute Value” bstitute Value” on page 904 on page 904 Output 1,...
  • Page 905 Device Specifications Communication Interface Modules (S500) > Modbus Intended behaviour of Required setting of the Required setting of the output channel when the module parameter "Behav- channel parameter "Substi- control system stops iour of outputs in case of a tute value" communication error"...
  • Page 906 Device Specifications Communication Interface Modules (S500) > Modbus 1.7.4.1.8 Diagnosis and State LEDs Structure of the Diagnosis Block Byte Number Description Possible Values Diagnosis Byte, slot number 31 = CI521-MODTCP (e. g. error at inte- grated 8 DI / 8 DO) 1 = 1st connected S500 I/O Module 10 = 10th connected S500 I/O Module Diagnosis Byte, module...
  • Page 907 Device Specifications Communication Interface Modules (S500) > Modbus E1..E4 Identi- AC500- <− Display in fier Display 000..063 Class Comp PS501 Browser Byte 4 Byte 1 Byte 2 Byte 3 Byte 4 PNIO diag- Bit 6..7 Bit 0..5 nosis block Class...
  • Page 908 Device Specifications Communication Interface Modules (S500) > Modbus E1..E4 Identi- AC500- <− Display in fier Display 000..063 Class Comp PS501 Browser Byte 4 Byte 1 Byte 2 Byte 3 Byte 4 PNIO diag- Bit 6..7 Bit 0..5 nosis block Class...
  • Page 909 Device Specifications Communication Interface Modules (S500) > Modbus E1..E4 Identi- AC500- <− Display in fier Display 000..063 Class Comp PS501 Browser Byte 4 Byte 1 Byte 2 Byte 3 Byte 4 PNIO diag- Bit 6..7 Bit 0..5 nosis block Class...
  • Page 910 Device Specifications Communication Interface Modules (S500) > Modbus In AC500 the following interface identifier applies: "-" = Diagnosis via bus-specific function blocks; 0 ... 4 or 10 = Position of the Communication Module;14 = I/O bus; 31 = Module itself The identifier is not contained in the CI521-MODTCP diagnosis block.
  • Page 911 Device Specifications Communication Interface Modules (S500) > Modbus Color Flashing Communication IP address error error (timeout) appeared STA2 ETH Green Device has valid Device is running Device has no (System LED parameters parameterization parameters "SF") sequenze Device has invalid parame- ters S-ERR No error...
  • Page 912 Device Specifications Communication Interface Modules (S500) > Modbus Color Flashing Green Process supply Process supply voltage missing voltage OK CH-ERR1 to CH- No error or Internal error Error on one ERR3 process supply channel of the voltage missing corresponding group 1.7.4.1.9 Measuring Ranges Input Ranges Voltage, Current and Digital Input...
  • Page 913 Device Specifications Communication Interface Modules (S500) > Modbus Range Pt100 / Pt100 / Pt1000 Ni1000 Digital value Pt1000 -50...400 °C -50...150 °C -50...70 °C Decimal Hex. 160.0 °C 1600 0640 150.1 °C 1501 05DD 80.0 °C 0320 70.1 °C 02BD Normal range 70.0 °C 400.0 °C 150.0 °C...
  • Page 914 The represented resolution corresponds to 16 bits. 1.7.4.1.10 Technical Data The System Data of AC500 and S500 Ä Chapter 2.6.1 “System Data AC500” on page 1252 are valid for standard version. Ä Chapter 2.7.1 “System Data AC500-XC” on page 1313 are The System Data of AC500-XC valid for the XC version.
  • Page 915 Device Specifications Communication Interface Modules (S500) > Modbus Parameter Value Ä Chapter Diagnose See Diagnosis and Displays 1.7.4.1.8 “Diagnosis and State LEDs” on page 906 Operation and error displays 32 LEDs (totally) Weight (without terminal unit) Ca. 125 g Mounting position Horizontal or vertical with derating (output load reduced to 50 % at 40 °C per group) Extended ambient temperature (XC version)
  • Page 916 Device Specifications Communication Interface Modules (S500) > Modbus Technical Data of the Digital Outputs Parameter Value Number of channels per module Distribution of the channels into groups 1 group of 8 channels Terminals of the channels DO0 to DO7 Terminals 3.0 to 3.7 Reference potential for all outputs Terminals 1.9...3.9 (minus pole of the supply voltage, signal name ZP)
  • Page 917 Device Specifications Communication Interface Modules (S500) > Modbus Technical Data of the Analog Inputs Parameter Value Number of channels per module Distribution of channels into groups 1 group with 4 channels Connection if channels AI0+ to AI3+ Terminals 1.0 to1.3 Reference potential for AI0+ to AI3+ Terminal 1.4 (AI-) for voltage and RTD meas- urement...
  • Page 918 Device Specifications Communication Interface Modules (S500) > Modbus Technical Data of the Analog Inputs if used as Digital Inputs Parameter Value Number of channels per module Max. 4 Distribution of channels into groups 1 group of 4 channels Connections of the channels AI0+ to AI3+ Terminals 1.0 to 1.3 Reference potential for the inputs Terminals 1.9, 2.9 and 3.9 (ZP)
  • Page 919 Device Specifications Communication Interface Modules (S500) > Modbus Parameter Value Relationship between input signal and hex Table Output ranges voltage and current Ä Chapter 1.7.4.1.9.3 “Output Ranges Voltage code and Current” on page 913 Unused outputs Are configured as "unused" (default value) and can be left open-circuited Technical Data of the Fast Counter Parameter...
  • Page 920 Device Specifications Communication Interface Modules (S500) > Modbus I/O bus Allocation between terminal number and signal name 8 yellow LEDs to display the signal states of the digital configurable inputs/outputs (DC0 - DC7) 8 yellow LEDs to display the signal states of the digital inputs (DI8 - DI15) 8 yellow LEDs to display the signal states of the digital outputs (DO8 - DO15) 2 green LEDs to display the process supply voltage UP and UP3 3 red LEDs to display errors (CH-ERR1, CH-ERR2, CH-ERR3)
  • Page 921 I/O modules can be replaced without re-wiring the terminal units. For a detailed description of the mounting, disassembly and electrical connec- tion of the module, please refer to the System Assembly, Construction and Con- Ä Chapter 2.6 “AC500 (Standard)” on page 1252. nection chapter 2019/06/28...
  • Page 922 Device Specifications Communication Interface Modules (S500) > Modbus The terminals 1.8 and 2.8 as well as 1.9, 2.9 and 3.9 are electrically interconnected within the terminal unit and have always the same assignment, independent of the inserted module: Terminals 1.8 and 2.8: Process supply voltage UP = +24 VDC Terminal 3.8: Process supply voltage UP3 = +24 VDC Terminals 1.9, 2.9 and 3.9: Process supply voltage ZP = 0 V With a separate UP3 power supply, the digital outputs can be switched off exter-...
  • Page 923 Device Specifications Communication Interface Modules (S500) > Modbus S500 I/O module type First index with firmware version above 1.9 DI524-XC DO524 DO524-XC DX522 DX522-XC DX531 AC522 PD501 Do not connect any voltages externally to digital outputs! This ist not intended usage. Reason: Externally voltages at one or more terminals DC0...DC7 or DO8...DO15 may cause that other digital outputs are supplied through that voltage instead of voltage UP3 (reverse voltage).
  • Page 924 Device Specifications Communication Interface Modules (S500) > Modbus Terminal Signal Description Signal of the digital input DI8 Signal of the digital input DI9 DI10 Signal of the digital input DI10 DI11 Signal of the digital input DI11 DI12 Signal of the digital input DI12 DI13 Signal of the digital input DI13 DI14...
  • Page 925 Device Specifications Communication Interface Modules (S500) > Modbus NOTICE! Risk of damaging the PLC modules! Overvoltages and short circuits might damage the PLC modules. – Make sure that all voltage sources (supply voltage and process supply voltage) are switched off before you begin with operations at the system. –...
  • Page 926 Device Specifications Communication Interface Modules (S500) > Modbus Fig. 188: Connection of the digital inputs to the module CI522-MODTCP The meaning of the LEDs is described in Displays Ä Chapter 1.7.4.2.8.1 “State LEDs” on page 937. Connection of the Digital Outputs The following figure shows the electrical connection of the digital output DO8.
  • Page 927 Device Specifications Communication Interface Modules (S500) > Modbus The meaning of the LEDs is described in Displays Ä Chapter 1.7.4.2.8.1 “State LEDs” on page 937. Connection of the configurable Digital Inputs/Outputs The following figure shows the electrical connection of the configurable digital input/output DC0 and DC1.
  • Page 928 Device Specifications Communication Interface Modules (S500) > Modbus DI10 DO10 DI11 DO11 DI12 DO12 DI13 DO13 DI14 DO14 DI15 DO15 24 V DC The meaning of the LEDs is described in Displays Ä Chapter 1.7.4.2.8.1 “State LEDs” on page 937. Assignment of the Ethernet Ports The terminal unit for the Communication Interface Module provides two Ethernet interfaces with the following pin assignment:...
  • Page 929 This is a backup so the module can always get a valid IP address and can be config- ured by the “ABB IP Configuration Tool”. Address switch position 0 is mapped to last byte equal 1 and DHCP enabled.
  • Page 930 Device Specifications Communication Interface Modules (S500) > Modbus Name Value Internal value Internal value, Default type Master IP for No master IP 0,0,0,0 W,X,y,z ARRAY[0..3] OF 0,0,0,0 Write restriction BYTE Master IP Master IP for No master IP 0,0,0,0 W,X,y,z ARRAY[0..3] OF 0,0,0,0 Write restriction...
  • Page 931 Device Specifications Communication Interface Modules (S500) > Modbus Fixed Mapping means each module has its own Modbus registers for data transfer independent of the I/O bus constellation. See Modbus TCP Registers description for details. Dynamic mapping means the structure of the IO Date is dependent on the I/O bus constellation.
  • Page 932 Device Specifications Communication Interface Modules (S500) > Modbus Name Value Internal Internal value, Default value type Behaviour DO at BYTE comm. error Last value 0x00 Last value 5 sec Last value 10 sec Substitute value Substitute value 5 Substitute value 10 Substitute value 0 ...
  • Page 933 Device Specifications Communication Interface Modules (S500) > Modbus Byte Number Description Possible Values Diagnosis Byte, slot 31 = CI502-PNIO (e. g. error at integrated number 8 DI / 8 DO) 1 = 1st connected S500 I/O Module 10 = 10th connected S500 I/O Module Diagnosis Byte, module According to the I/O bus specification number...
  • Page 934 Device Specifications Communication Interface Modules (S500) > Modbus E1..E4 Identi- AC500- <− Display in fier Display 000..063 Class Comp PS501 Browser Byte 4 Byte 1 Byte 2 Byte 3 Byte 4 PNIO diag- Bit 6..7 Bit 0..5 nosis block Class...
  • Page 935 Device Specifications Communication Interface Modules (S500) > Modbus E1..E4 Identi- AC500- <− Display in fier Display 000..063 Class Comp PS501 Browser Byte 4 Byte 1 Byte 2 Byte 3 Byte 4 PNIO diag- Bit 6..7 Bit 0..5 nosis block Class...
  • Page 936 Device Specifications Communication Interface Modules (S500) > Modbus E1..E4 Identi- AC500- <− Display in fier Display 000..063 Class Comp PS501 Browser Byte 4 Byte 1 Byte 2 Byte 3 Byte 4 PNIO diag- Bit 6..7 Bit 0..5 nosis block Class...
  • Page 937 Device Specifications Communication Interface Modules (S500) > Modbus In AC500 the following interface identifier applies: "-" = Diagnosis via bus-specific function blocks; 0 ... 4 or 10 = Position of the Communication Module;14 = I/O bus; 31 = Module itself The identifier is not contained in the CI502-PNIO diagnosis block.
  • Page 938 Error on one ERR3 process supply channel of the voltage missing corresponding group 1.7.4.2.9 Technical Data The System Data of AC500 and S500 Ä Chapter 2.6.1 “System Data AC500” on page 1252 are valid for standard version. 3ADR010121, 13, en_US 2019/06/28...
  • Page 939 Device Specifications Communication Interface Modules (S500) > Modbus Ä Chapter 2.7.1 “System Data AC500-XC” on page 1313 are The System Data of AC500-XC valid for the XC version. Only additional details are therefore documented below. Technical Data of the Module...
  • Page 940 Device Specifications Communication Interface Modules (S500) > Modbus NOTICE! Attention: All I/O channels (digital and analog) are protected against reverse polarity, reverse supply, short circuit and continuous overvoltage up to 30 VDC. Multiple overloads No effects of multiple overloads on isolated multi-channel modules occur, as every channel is protected individually by an internal smart high-side switch.
  • Page 941 Device Specifications Communication Interface Modules (S500) > Modbus Technical Data of the Digital Outputs Parameter Value Number of channels per module Distribution of the channels into groups 1 group of 8 channels Terminals of the channels DO8 to DO15 Terminals 3.0 to 3.7 Reference potential for all outputs Terminals 1.9...3.9 (minus pole of the supply voltage, signal name ZP)
  • Page 942 Device Specifications Communication Interface Modules (S500) > Modbus Technical Data of the Configurable Digital Inputs/Outputs Each of the configurable I/O channels is defined as input or output by the user program. This is done by interrogating or allocating the corresponding channel. Parameter Value Number of channels per module...
  • Page 943 Device Specifications Communication Interface Modules (S500) > Modbus *) Due to the direct connection to the output, the demagnetizing varistor is also effective at the input (see figure) above. This is why the difference between UPx and the input signal may not exceed the clamp voltage of the varistor.
  • Page 944 Device Specifications Communication Interface Modules (S500) > Modbus UPx (+24 V) ZPx (0 V) Fig. 190: Digital input/output (circuit diagram) Digital input/output For demagnetization when inductive loads are turned off Technical Data of the Fast Counter Parameter Value Used inputs Terminal 2.0 (DI8),Terminal 2.1 (DI9) Used outputs Terminal 3.0 (DO8)
  • Page 945 Device Specifications Communication Interface Modules (S500) > PROFIBUS 1.7.5 PROFIBUS 1.7.5.1 CI541-DP ● 4 configurable analog inputs (2-wire/single-ended) or 2 configurable analog inputs (3-wire/ differential) Resolution 12 bits plus sign ● 2 analog outputs Resolution 12 bits plus sign ● 8 digital inputs 24 VDC in 1 group ●...
  • Page 946 Device Specifications Communication Interface Modules (S500) > PROFIBUS 12 Terminal unit 13 DIN rail Sign for XC version 1.7.5.1.1 Intended Purpose The PROFIBUS DP bus module is used as decentralized I/O module in PROFIBUS DP net- works. Depending on the used terminal unit the network connection is performed either via 9- pole female D-SUB connector or via 10 terminals (screw-type or spring terminals) which are integrated in the terminal unit.
  • Page 947 For a detailed description of the mounting, disassembly and electrical connec- tion of the module, please refer to the System Assembly, Construction and Con- Ä Chapter 2.6 “AC500 (Standard)” on page 1252. nection chapter The PROFIBUS DP bus module CI541-DP is plugged on the I/O terminal units TU509 Ä...
  • Page 948 390 Ohms GND (0 V) The earthing of the shield should take place at the switch-gear cabinet, see Ä Chapter 2.6.1 “System Data AC500” on page 1252. System Data AC500 Mounting on Terminal Units TU517 or TU518 The assignment of the terminals 1.0 - 1.9:...
  • Page 949 Device Specifications Communication Interface Modules (S500) > PROFIBUS Terminal Signal Description TermA Bus termination data line A DGND Reference potential for data transmission DGND Reference potential for data transmission At the line ends of a bus segment, termination resistors must be connected. If using TU517/ TU518, the bus termination resistors can be enabled by connecting the terminals TermA and TermB to the data lines A and B (no external termination resistors are required, see illustration below).
  • Page 950 If using TU517/TU518 the max. permitted baud rate is limited to 1.5 MBaud. The earthing of the shield should take place at the switch-gear cabinet, see Ä Chapter 2.6.1 “System Data AC500” on page 1252. System Data AC500 Technical Data Bus Cable...
  • Page 951 Device Specifications Communication Interface Modules (S500) > PROFIBUS Terminal Signal Description AO1+ Plus pole of analog output signal 1 Minus pole of analog output signals 0 and 1 Process voltage UP (24 VDC) Process voltage ZP (0 VDC) Signal of the digital input DI0 Signal of the digital input DI1 Signal of the digital input DI2 Signal of the digital input DI3...
  • Page 952 Device Specifications Communication Interface Modules (S500) > PROFIBUS NOTICE! Risk of damaging the PLC modules! Overvoltages and short circuits might damage the PLC modules. – Make sure that all voltage sources (supply voltage and process supply voltage) are switched off before you begin with operations at the system. –...
  • Page 953 Device Specifications Communication Interface Modules (S500) > PROFIBUS 24 V DC The meaning of the LEDs is described in Displays Ä Chapter 1.7.5.1.9 “State LEDs” on page 973. Connection of the Digital Outputs The following figure shows the electrical connection of the digital output DO0. Proceed with the digital outputs DO1 - DO7 in the same way.
  • Page 954 Device Specifications Communication Interface Modules (S500) > PROFIBUS Connection of Resistance Thermometers in 2-wire Configuration to the Analog Inputs When resistance thermometers (Pt100, Pt1000, Ni1000) are used, a constant current must flow through them to build the necessary voltage drop for the evaluation. For this, the module CI541- DP provides a constant current source which is multiplexed over the max.
  • Page 955 Device Specifications Communication Interface Modules (S500) > PROFIBUS AI0+ Pt100 AI1+ Pt1000 Ni1000 AI2+ AI3+ AO0+ AO1+ 24 V DC With 3-wire configuration, 2 adjacent analog channels belong together (e. g. the channels 0 and 1). In this case, both channels are configured according to the desired operating mode. The lower address must be the even address (channel 0), the next higher address must be the odd address (channel 1).
  • Page 956 Device Specifications Communication Interface Modules (S500) > PROFIBUS AI0+ AI1+ -10 ... +10 V 0 ... +10 V AI2+ AI3+ AO0+ AO1+ 24 V DC Ä Chapter 1.7.5.1.7 “Parameterization” The following measuring ranges can be configured Ä Chapter 1.7.5.1.10 “Measuring Ranges” on page 974: on page 963 Voltage 0 V...10 V...
  • Page 957 Device Specifications Communication Interface Modules (S500) > PROFIBUS AI0+ AI1+ AI2+ AI3+ 0 ... +20 mA +4 ... +20 mA AO0+ AO1+ 24 V DC Ä Chapter 1.7.5.1.7 “Parameterization” The following measuring ranges can be configured Ä Chapter 1.7.5.1.10 “Measuring Ranges” on page 974: on page 963 Current 0 mA...20 mA...
  • Page 958 Device Specifications Communication Interface Modules (S500) > PROFIBUS AI0+ -10 ... +10 V AI1+ 0 ... +10 V AI2+ AI3+ AO0+ AO1+ 24 V DC CAUTION! Risk of faulty measurements! The minus pole at the sensors must not have a too big potential difference with respect to ZP (max.
  • Page 959 Device Specifications Communication Interface Modules (S500) > PROFIBUS AI0+ AI1+ AI2+ AI3+ +4 ... +20 mA AO0+ AO1+ 24 V DC Ä Chapter 1.7.5.1.7 “Parameterization” The following measuring ranges can be configured Ä Chapter 1.7.5.1.7 “Parameterization” on page 963 : on page 963 Current 4 mA...20 mA...
  • Page 960 Device Specifications Communication Interface Modules (S500) > PROFIBUS CAUTION! Risk of faulty measurements! The minus pole at the sensors must not have a too big potential difference with respect to ZP (max. ±1 V). Make sure that the potential difference never exceeds ±1 V. The following figure shows the connection of active-type analog sensors (voltage) to differential analog inputs AI0 and AI1.
  • Page 961 Device Specifications Communication Interface Modules (S500) > PROFIBUS AI0+ AI1+ AI2+ AI3+ AO0+ AO1+ 24 V DC The following measuring ranges can be configured Ä Chapter 1.7.5.1.7 “Parameterization” Ä Chapter 1.7.5.1.10 “Measuring Ranges” on page 974: on page 963 Digital input 24 V 1 channel used The function of the LEDs is described under Diagnosis and displays / Displays...
  • Page 962 Device Specifications Communication Interface Modules (S500) > PROFIBUS Voltage -10 V...+10 V Load ±10 mA max. 1 channel used Ä Chapter The function of the LEDs is described under Diagnosis and displays / Displays 1.7.5.1.9 “State LEDs” on page 973. Unused analog outputs can be left open-circuited.
  • Page 963 Device Specifications Communication Interface Modules (S500) > PROFIBUS 1.7.5.1.5 Addressing The module reads the position of the rotary switches only during power-up, i. e. changes of the switch position during operation will have no effect until the next module initialization. 1.7.5.1.6 I/O Configuration The CI541-DP PROFIBUS DP Bus configuration is handled by PROFIBUS DP Master with the...
  • Page 964 Device Specifications Communication Interface Modules (S500) > PROFIBUS Table 154: Settings "Error LED / Failsafe function" Setting Description Error LED (S-ERR) lights up at errors of all error classes, Fail- safe mode off Off by E4 Error LED (S-ERR) lights up at errors of error classes E1, E2 and E3, Failsafe mode off Off by E3 Error LED (S-ERR) lights up at errors of error classes E1 and...
  • Page 965 Device Specifications Communication Interface Modules (S500) > PROFIBUS Channel Parameters for the Analog Inputs (4x) Name Value Internal value Internal value, Default type Input 0, Channel Operation modes Operation modes BYTE configuration of analog inputs of analog inputs Ä Table 155 “Op Ä...
  • Page 966 Device Specifications Communication Interface Modules (S500) > PROFIBUS 3-wire Ni1000 -50 °C...+150 °C *) *) In the operating modes with 3-wire configuration or with differential inputs, two adjacent analog inputs belong together (e.g. the channels 0 and 1). In these cases, both channels are configured in the desired operating mode.
  • Page 967 Device Specifications Communication Interface Modules (S500) > PROFIBUS Channel Config- Table 157: Table Operation modes of analog outputs: uration Internal value Operating modes of the analog outputs, individually configurable 0 (default) Not used -10 V...+10 V 0 mA...20 mA 4 mA...20 mA Channel Moni- Table 158: Table channel monitoring: toring...
  • Page 968 Device Specifications Communication Interface Modules (S500) > PROFIBUS Name Value Internal value Internal value, Default type Behaviour digital BYTE outputs at com- Last value 0x00 muncation error Last value 5 sec Last value 10 sec Substitute value Substitute value 5 sec Substitute value 10 sec Substitute value...
  • Page 969 In cases of short circuit or overload, the digital outputs are turned off. The modules performs reactivation automatically. Thus an acknowledgement of the errors is not necessary. The error message is stored via the LED. E1...E4 Identi- AC500- <− Display in fier Display 000...06...
  • Page 970 Device Specifications Communication Interface Modules (S500) > PROFIBUS E1...E4 Identi- AC500- <− Display in fier Display 000...06 Class Comp PS501 Browser Byte 6 Byte 3 Byte 4 Byte 5 Byte 6 PROFIB US DP Bit 6...7 Bit 0...5 diag- nosis...
  • Page 971 Device Specifications Communication Interface Modules (S500) > PROFIBUS E1...E4 Identi- AC500- <− Display in fier Display 000...06 Class Comp PS501 Browser Byte 6 Byte 3 Byte 4 Byte 5 Byte 6 PROFIB US DP Bit 6...7 Bit 0...5 diag- nosis...
  • Page 972 Remarks: In AC500 the following interface identifier applies: "-" = Diagnosis via bus-specific function blocks; 0...4 or 10 = Position of the Communication Module;14 = I/O-Bus; 31 = Module itself The identifier is not contained in the CI541-DP diagnosis block.
  • Page 973 Device Specifications Communication Interface Modules (S500) > PROFIBUS This message appears, if externally voltages at one or more terminals DO0...DO7 cause that other digital outputs are supplied through that voltage (voltage feedback, see description in section Electrical Connec- Ä Chapter 1.7.5.1.3 “Electrical Connection” on page 947). All out- tion puts of the apply digital output groups will be turned off for 5 seconds.
  • Page 974 Device Specifications Communication Interface Modules (S500) > PROFIBUS Table 161: States of the 27 Process LEDs: Color Flashing AI0 to AI3 Yellow Input is OFF Input is ON (brightness depends on the value of the analog signal) AO0 to AO1 Yellow Output is OFF Output is ON...
  • Page 975 Device Specifications Communication Interface Modules (S500) > PROFIBUS Range 0...10 V -10...+10 V 0...20 mA 4...20 mA Digital input Measured -10.0004 value too low -11.7589 Underflow < -1.7593 <-11.7589 <0.0000 <0.0000 Range Digital value Decimal Hex. Overflow 32767 7FFF Measured value too high 32511 7EFF 27649...
  • Page 976 Device Specifications Communication Interface Modules (S500) > PROFIBUS Range Pt100 / Pt1000 Pt100 / Pt1000 Ni1000 -50...70 °C -50...400 °C -50...150 °C Normal range 400.0 °C 150.0 °C 0.1 °C 0.1 °C 0.0 °C 0.0 °C -0.1 °C -0.1 °C -50.0 °C -50.0 °C Measured value too...
  • Page 977 Underflow < -32512 < 8100 The represented resolution corresponds to 16 bits. 1.7.5.1.11 Technical Data The System Data of AC500 and S500 Ä Chapter 2.6.1 “System Data AC500” on page 1252 are valid for standard version. 2019/06/28 3ADR010121, 13, en_US...
  • Page 978 Device Specifications Communication Interface Modules (S500) > PROFIBUS Ä Chapter 2.7.1 “System Data AC500-XC” on page 1313 are The System Data of AC500-XC valid for the XC version. Only additional details are therefore documented below. Technical Data of the Module...
  • Page 979 Device Specifications Communication Interface Modules (S500) > PROFIBUS Multiple overloads No effects of multiple overloads on isolated multi-channel modules occur, as every channel is protected individually by an internal smart high-side switch. Technical Data of the Digital Inputs Parameter Value Number of channels per module Distribution of the channels into groups 1 group of 8 channels...
  • Page 980 Device Specifications Communication Interface Modules (S500) > PROFIBUS Parameter Value Output delay (0->1 or 1->0) On request Output current Rated value per channel 500 mA at UP3 = 24 V Max. value (all channels together) Leakage current with signal 0 <...
  • Page 981 Device Specifications Communication Interface Modules (S500) > PROFIBUS Parameter Value Reference potential for AI0+ to AI3+ Terminal 2.4 (AI-) for voltage and RTD meas- urement Terminal 2.9, 3.9 and 4.9 for current measure- ment Input type Unipolar Voltage 0 V...10 V, current or Pt100/Pt1000/ Ni1000 Bipolar Voltage -10 V...+10 V...
  • Page 982 Device Specifications Communication Interface Modules (S500) > PROFIBUS Parameter Value Signal 0 -30 V...+5 V Undefined signal +5 V ... +15 V Signal 1 +15 V...+30 V Input current per channel Input voltage +24 V Typ. 7 mA Input voltage +5 V Typ.
  • Page 983 Device Specifications Communication Interface Modules (S500) > PROFIBUS Technical Data of the Fast Counter Parameter Value Used inputs Terminal 3.0 (DI0), 3.1 (DI1) Used outputs Terminal 4.0 (DO0) Counting frequency Depending on operation mode: Mode 1 - 6: max. 200 kHz Mode 7: max.
  • Page 984 Device Specifications Communication Interface Modules (S500) > PROFIBUS CI542 PWR/RUN 2.0 DC0 3.0 DI8 4.0 DO8 STA1 DP 2.1 DC1 3.1 DI9 4.1 DO9 STA2 DP 2.2 DC2 3.2 DI10 4.2 DO10 S-ERR 2.3 DC3 3.3 DI11 4.3 DO11 I/O-Bus 2.4 DC4 3.4 DI12 4.4 DO12...
  • Page 985 System Assembly chapter Ä Chapter 2.5 “AC500-eCo” on page 1194. The PROFIBUS DP bus module CI542-DP is plugged on the I/O terminal units TU509 Ä Chapter 1.4.2 “TU509 and TU510 for Communication Interface Modules” on page 149 or Ä...
  • Page 986 Device Specifications Communication Interface Modules (S500) > PROFIBUS Do not connect any voltages externally to digital outputs! This ist not intended usage. Reason: Externally voltages at one or more terminals DC0...DC7 or DO0...DO7 may cause that other digital outputs are supplied through that voltage instead of voltage UP3 (reverse voltage).
  • Page 987 390 Ohms GND (0 V) The earthing of the shield should take place at the switch-gear cabinet, see Ä Chapter 2.6.1 “System Data AC500” on page 1252. System-Data AC500 Mounting on terminal units TU517 or TU518: The assignment of the terminals 1.0 - 1.9:...
  • Page 988 Device Specifications Communication Interface Modules (S500) > PROFIBUS PROFIBUS in PROFIBUS out +5 V DC PROFIBUS end +5 V DC If using TU517/TU518, note that the termination resistors are not located inside the TU, but inside the bus module CI541-DP. I. e. when removing the device from the TU, the bus termination resistors are not connected to the bus any more.
  • Page 989 Device Specifications Communication Interface Modules (S500) > PROFIBUS Technical Data Bus Cable Parameter Value Type Twisted pair (shielded) 135 W...165 W Characteristic impedance Cable capacity < 30 pF/m ³ 0.64 mm Conductor diameter of the cores ³ 0.34 mm² Conductor cross section of the cores £...
  • Page 990 Device Specifications Communication Interface Modules (S500) > PROFIBUS Terminal Signal Description DI15 Signal of the digital input DI15 Process voltage UP (24 VDC) Process voltage ZP (0 VDC) Signal of the digital output DO8 Signal of the digital output DO9 DO10 Signal of the digital output DO10 DO11...
  • Page 991 Device Specifications Communication Interface Modules (S500) > PROFIBUS 4.0 DO8 DC0 2.0 4.1 DO9 DC1 2.1 DI10 3.2 4.2 DO10 DC2 2.2 DI11 3.3 4.3 DO11 DC3 2.3 DI12 3.4 4.4 DO12 DC4 2.4 DI13 3.5 4.5 DO13 DC5 2.5 4.6 DO14 DI14 3.6 DC6 2.6...
  • Page 992 Device Specifications Communication Interface Modules (S500) > PROFIBUS Ä Chapter 1.7.5.2.9 “State LEDs” The meaning of the LEDs is described in Displays on page 1000. Connection of the Digital Outputs The following figure shows the electrical connection of the digital output DO8. Proceed with the digital outputs DO9 - DO15 in the same way.
  • Page 993 Device Specifications Communication Interface Modules (S500) > PROFIBUS 24 V DC The meaning of the LEDs is described in Displays Ä Chapter 1.7.5.2.9 “State LEDs” on page 1000. 1.7.5.2.4 Internal Data Exchange Parameter Value Digital inputs (bytes) Digital outputs (bytes) Counter input data (words) Counter output data (words) 1.7.5.2.5...
  • Page 994 Device Specifications Communication Interface Modules (S500) > PROFIBUS Details about configuration are described in Parameterization. 1.7.5.2.7 Parameterization Parameters of the Module Name Value Internal value Internal value, Default type Internal 0x1C25 WORD 0x1C25 Module ID Parameter length Internal BYTE Reserved (1 BYTE byte) Error LED / Fail-...
  • Page 995 Device Specifications Communication Interface Modules (S500) > PROFIBUS Group Parameters for the Digital Part Name Value Internal value Internal value, Default type Input delay 0.1 ms BYTE 0.1 ms 1 ms 0x00 8 ms 32 ms Detect short cir- BYTE cuit at outputs 0x01 Behaviour DO at...
  • Page 996 Device Specifications Communication Interface Modules (S500) > PROFIBUS Byte Number Description Possible Values Data length (header included) PROFIBUS DP V1 coding: Vendor specific Diagnosis Byte, slot number 31 = CI542-DP (e. g. error at integrated 8 DI / 8 DO) 1 = 1st connected S500 I/O module 10 = 10th connected S500 I/O module Diagnosis Byte, module...
  • Page 997 Device Specifications Communication Interface Modules (S500) > PROFIBUS E1...E4 Identi- AC500- <− Display in fier Display 000...06 Class Comp PS501 Browser Byte 6 Byte 3 Byte 4 Byte 5 Byte 6 PROFIB US DP Bit 6...7 Bit 0...5 diag- nosis...
  • Page 998 Device Specifications Communication Interface Modules (S500) > PROFIBUS E1...E4 Identi- AC500- <− Display in fier Display 000...06 Class Comp PS501 Browser Byte 6 Byte 3 Byte 4 Byte 5 Byte 6 PROFIB US DP Bit 6...7 Bit 0...5 diag- nosis...
  • Page 999 Device Specifications Communication Interface Modules (S500) > PROFIBUS E1...E4 Identi- AC500- <− Display in fier Display 000...06 Class Comp PS501 Browser Byte 6 Byte 3 Byte 4 Byte 5 Byte 6 PROFIB US DP Bit 6...7 Bit 0...5 diag- nosis...
  • Page 1000 Device Specifications Communication Interface Modules (S500) > PROFIBUS In AC500 the following interface identifier applies: "-" = Diagnosis via bus-specific function blocks; 0 ... 4 or 10 = Position of the Communication Module;14 = I/O-Bus; 31 = Module itself The identifier is not contained in the CI542-DP diagnosis block.

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Ac500 v2