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Hokuetsu AIRMAN PDS100S-6E1 Instruction Manual

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Summary of Contents for Hokuetsu AIRMAN PDS100S-6E1

  • Page 16 2.Installation Cautions of hose attachment and removal  Piping or the hose from this machine service valve should use what can be borne enough for the discharge pressure of this machine.  Please connect piping or a hose to this machine service valve firmly before operation and during operation.
  • Page 17 3.Operation 3.1 Instrument Panel Each display of the operation panel is illustrated as follows. Read and fully understand the explanations and be sure to operate safely: Error code switch When this switch is pushed on while lamp is blinking, it shows error code.
  • Page 18 3.Operation 3.2 Lubricating oil・Coolant・Fuel 3.2.1 Engine oil Use engine oil recommended by us. Be sure to use CF class or higher engine oil or superior class. (Using engine oil with poor quality may shorten the life of the engine). Classification API service classification CF class or higher Viscosity SAE10W-30...
  • Page 21 3.Operation 3.3.2 Check coolant level  Check the coolant level in the reserve tank. If it is lower than the limit, open the cap and replenish the coolant. (Level must be kept above LOW mark.)  Check the coolant level in the reserve tank. If it is lower than the limit or empty, open the cap and check the coolant, then replenish the coolant to radiator and reserve tank.
  • Page 22 3.Operation 3.3.3 Check compressor oil level  Place the machine on level ground when checking the Separator oil level. Receiver tank  After checking and confirming that the residual pressure in separator receiver tank is 0psi(0bar), replenish the tank with compressor oil so that the oil Upper limit level is kept higher than the Lower limit of level gauge plate.
  • Page 34 3.Operation 3.6 Operation of after cooler type 3.6.1 Draining after cooler As an extremely small amount of an oil component is contained in the after cooler drain, please be careful in treating the drain. [Check and clean drain outlet port of the aftercooler] ...
  • Page 36 Failure cause and measures When any trouble takes place during operation, this displays and it [Emergency display] stops as an emergency stop. When any abnormality happens, a trouble code lamp flickers. In this time when trouble code switch is pressed, a failure code will be displayed. Failure Item Contents...
  • Page 37 Failure cause and measures 4.1.1 Engine emergency stop  When the machine detects any trouble listed GLOW lamp on below table, its engine will stop and GLOW lamp will flicks. You can find which trouble occurs by its flickering pattern. A160645 Flickering Trouble...
  • Page 41 5.Periodic inspection/Maintenance Uninstructed/unspecified work caution  Be sure to use recommended fuel, oil, grease, and antifreeze.  Recommend using genuine parts.  Any breakdown, caused by wrong handling, will be out of the scope of “WARRANTY”.  Keep the electrical components away from water or steam. ...
  • Page 42 5.Periodic inspection/Maintenance Periodic Inspection List (Unit:Hour) Every Every Every Every Every Every Maintenance Daily Page 1,000 2,000 3,000 Check compressor oil level. ○ Drain separator receiver tank. ○ Check looseness in pipe connecting ○ part, and wear and tear of pipe. Check oil, water, fuel and air leak.
  • Page 43 5.Periodic inspection/Maintenance ◎Refer to engine operation manual for inspection and maintenance of an engine. For the details, contact our office nearby or distributor. (Unit:Hour) Every Every Every Every Every Every Maintenance Daily Page 1,000 2,000 3,000 Check engine oil level. ○...
  • Page 49 5.Periodic inspection/Maintenance 5.4.6 Change compressor oil At 300 hours for the first change and at every 500 hours thereafter  For prevention of fire caused due to deteriorated oil separator, in principle change of compressor oil is to be performed in accordance with the schedule mentioned in the regular maintenance table. However, it is heavily influenced by operation conditions and environmental conditions.
  • Page 50 5.Periodic inspection/Maintenance 5.4.7 Change compressor oil filter At 300 hours for the first change and every 1,000 hours thereafter Recommend using genuine oil filter. ＜Procedure＞ ① Remove the cartridge “1”, using a filter wrench. ② Screw in the new oil filter with the packing “2” coated slightly with oil.
  • Page 51 5.Periodic inspection/Maintenance 5.4.9 Clean strainer in the scavenging orifice Every 500 hours ＜Procedure＞ ① Remove the pipe “1”, using a spanner. ② Fiest remove the bushing“2”. ③ Then remove the strainer“3” ④ Wash the removed strainer in diesel oil and blow out “dust”...
  • Page 52 5.Periodic inspection/Maintenance 5.4.11 Change fuel filter element Every 500 hours <Procedure> ① Turn the lever “1” of fuel filter to “OFF” and cut off fuel supply. ② Remove the cup “3” after loosening the ring nut “2”, and then take off the element “4”...
  • Page 53 5.Periodic inspection/Maintenance 5.4.13 Clean inside of radiator Every 500 hours  When the inside of a radiator and water conduits of an engine are dirty with scale and rust, its cooling efficiency will be deteriorated. Clean the interiors of such components periodically. ...
  • Page 54 5.Periodic inspection/Maintenance 5.4.17 Supply grease to trailer hub bearing 1,000 hours or every 1 year  When replenishing grease to the trailer hub bearing, Bearing contact our office nearby or distributor. Grease: Chassis grease Grease TR0260-1 5.4.18 Supply grease to leaf spring pin 1,000 hours or every 1 year ...
  • Page 55 5.Periodic inspection/Maintenance 5.4.19 Change coolant 1,000 hours or every 2 years Be sure to stop the machine and loosen the radiator cap slowly after the coolant water is sufficiently cooled and the inner pressure is released, then take the cap off. ＜Procedure＞...
  • Page 56 5.Periodic inspection/Maintenance 5.4.20 Change oil separator 2,000 hours or every 2 years Even before the periodic interval time of replacement, replace the oil separator element whenever the oil consumption increases and also oil is found mixed in the discharge air. When replacing oil separator, contact directly us or distributor because it requires expert technical knowledge.
  • Page 57 5.Periodic inspection/Maintenance 5.4.21 Clean inside of fuel tank Every 2,000 hours When cleaning inside of fuel tank it, contact our office nearby or distributor because technical knowledge is required. 5.4.22 Change nylon tubes 2,000 hours or every 2 years Replace nylon tubes used for the oil and air pipings. When replacing it, contact our office nearby or distributor because technical knowledge is required.
  • Page 58 5.Periodic inspection/Maintenance 5.4.25 Change radiator hoses 3,000 hours or every 2 years When any crack or wear is found on the hoses, change it even before the scheduled time. When replacing it, contact directly us or distributor because it requires expert technical knowledge. 5.4.26 Change O-ring of unloader 3,000 hours or every 3 years...
  • Page 59 5.Periodic inspection/Maintenance 5.4.29 Performance check of pressure control valve Every 3,000 hours ＜Procedure＞ ① When closing stop valve and fully opening service valve while the machine is running, make sure that the discharge pressure gauge shows the figure between 49 to 68psi (3.4 to 4.7bar). ②...
  • Page 60 5.Periodic inspection/Maintenance 5.4.31 Change solenoid valve Every 3,000 hours When replacing it, contact directly us or distributor because it requires expert technical knowledge. 5.4.32 Change oil seal/bearing Every 3,000 hours When replacing it, contact directly us or distributor because it requires expert technical knowledge. 5.4.33 Check and confirm that the fixing bolts for the drawbar are properly tightened Every 3 months...
  • Page 61 5.Periodic inspection/Maintenance 5.4.35 Check and confirm that the nuts with which tires are fixed are properly tightened Every 3 months  Check and confirm once every three months that hub nuts with which tires are fixed are not loosened. (8points) ...
  • Page 66 7.Specifications 7.4 Piping Diagram 7.4.1 Compression air・Compressor oil PDS100S-6E1...
  • Page 67 7.Specifications PDS100SC-6E1 (After-cooler type)
  • Page 72 发行者 总公司 工厂 新泻县燕市下粟生津 3074 TEL 0256-93-5571 FAX 0256-94-7567 （禁止擅自复印以及转载） ＨＯＫＵＥＴＳＵ ＩＮＤＵＳＴＲＩＥＳ ＣＯ., ＬＴＤ. 8TH FLOOR SHINJUKU SAN-EI BLDG, 22-2 NISHI-SHINJUKU 1-CHOME,SHINJUKU-KU TOKYO 160-0023 JAPAN TEL:81-3-3348-7281 FAX:81-3-3348-7289 URL:http//www.airman.co.jp Copyright(C)2024 HOKUETSU INDUSTRIES CO., LTD. All Rights Reserved. 39600 50650 Printed OCT.2024...

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Airman pds100sc-6e1