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Control Chief TeleChief TM2200HT Owner's Manual

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TeleChief® Series
TM2200HT
Owner's Manual
Failure to return the Warranty Registration document (enclosed) to
Control Chief within 30 days of purchase will void any warranty
responsibilities on behalf of Control Chief Corporation
Control Chief Corporation
200 Williams Street Bradford, PA 16701
814-362-6811 * 1-800-233-3016 * 814-368-4133
(fax)
www.controlchief.com
95-00-0-060

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Summary of Contents for Control Chief TeleChief TM2200HT

  • Page 1 TeleChief® Series TM2200HT Owner’s Manual Failure to return the Warranty Registration document (enclosed) to Control Chief within 30 days of purchase will void any warranty responsibilities on behalf of Control Chief Corporation Control Chief Corporation 200 Williams Street Bradford, PA 16701...
  • Page 2 Control Chief Corporation, a world leader in wireless radio and infrared remote control products has developed and expanded upon this powerful technology. More than three decades of experience in designing, manufacturing and installing state-of-the-art remote communication systems emphasize Control Chief’s mission.
  • Page 3 6.2 Basic Troubleshooting and Maintenance 6.3 Change of Fuses 6.3.1 Change of Fuse DC Type 6.4 Change of Frequency / Crystal 7.0 Function Settings 8.0 Specifications 8.1 General 8.2 Transmitter 8.3 Receiver 9.0 Receiver Mounting Diagram 95-00-0-060 Rev E Control Chief Corporation...
  • Page 4 Warranty Period. This equipment is warranted against defects in materials and workmanship for a period of one (1) year from the date of shipment. During the warranty period, Control Chief is responsible for necessary repairs/replacement as long as the product can be proven defective.
  • Page 5 SECONDARY ENCLOSURE MEASURES ARE TAKEN. WARNING THE UNIT MUST BE WIRED TO THE CORRECT VOLTAGE; FAILURE TO DO SO MAY DAMAGE THE SYSTEM. NOTE IN AN EMERGENCY, PUSH “E-STOP” TO STOP RADIO REMOTE CONTROLLED EQUIPMENT. 95-00-0-060 Rev E Control Chief Corporation...
  • Page 6 3. Only authorized personnel should service this equipment. Unauthorized work on this unit will void the warranty. 4. This manual is for reference only; please call your distributor or Control Chief if further assistance is required. 5. The equipment has been tested for correct operation before delivery from the factory. However, it must not be used in critical or hazardous operation where incorrect operation may cause personal or equipment damage.
  • Page 7 NOTE: All replacement part orders require the System Serial Number and the Channel Number for proper frequency matching. Receivers TM2200HT Receiver (AC and DC alike) Contact Control Chief for correct replacement. Transmitter TM2200HT Transmitter Accessories 3.3.1 Per Radio Kit 1.
  • Page 8 6. To avoid any interference, the receiver must be located away from motors, frequency drives, and power cables (Section 4.3). 7. Coil suppressors are recommended on all contactor coils and relay coils. Control Chief recommends RC type suppressors (Control Chief part number 0700-8002).
  • Page 9 Complete Section 4.5 and test every function of the radio control (including E-Stop function) making sure all motors are correct. Secure the cover making sure not to pinch any wires between the case and the lid. This completes the receiver installation. 95-00-0-060 Rev E Control Chief Corporation...
  • Page 10 1. Rotate EMS mushroom clockwise and pull out. 2. Turn rotary key switch clockwise to “ON” position. 3. Continue the key rotation to the “START” position to turn on power, and then release it. 95-00-0-060 Rev E Control Chief Corporation...
  • Page 11 4. Open the battery compartment and remove the transmitter’s batteries. 5. Shut off the main power of the crane and discontinue operation until the problem is resolved. 6. Contact your distributor or Control Chief to diagnose the problem. Basic Troubleshooting and Maintenance General Precautions Daily inspection is important and will ensure safe operation.
  • Page 12 1. Gently pry up the crystal unit with a flat screwdriver 2. Remove the crystal unit from the system 3. Use needle nose pliers to straighten both pins of the new crystal unit 4. Insert the new crystal unit vertically into the PC board 95-00-0-060 Rev E Control Chief Corporation...
  • Page 13 1. L x W x H: 6.34 x 2.91 x 2.05 4. Sensitivity: approx. -105dBm (161 x 74 x 52 mm) 5. Shock resistant design 2. Weight: 2.43 lbs. (1.1 kg) (without cable) 3. AC type: 48/110, 110/220, 220/380VAC DC type: 12V~24VDC 95-00-0-060 Rev E Control Chief Corporation...
  • Page 14 TELECHIEF® SERIES TM2200HT OWNER’S MANUAL Receiver Mounting Diagram 95-00-0-060 Rev E Control Chief Corporation...
  • Page 15 Installation Questions? Technical assistance is available from Control Chief. Please call us at 814-362-6811 or email the service department at prodserv@controlchief.com...
  • Page 16 Control Chief Corporation 200 Williams Street PO Box 141 Bradford, PA 16701 814-362-6811 * 1-800-233-3016 * 814-368-4133 (fax) www.controlchief.com...
  • Page 17 TM2000 / TM4000 / TM6000 Owners Manual Failure to return the Warranty Registration document (enclosed) to Control Chief within 30 days of purchase will void any warranty responsibilities on behalf of Control Chief Corporation Control Chief Corporation 200 Williams Street Bradford, PA 16701...
  • Page 18 Control Chief Corporation, a world leader in wireless radio and infrared remote control products has developed and expanded upon this powerful technology. More than three decades of experience in designing, manufacturing and installing state-of-the-art remote communication systems emphasize Control Chief’s mission.
  • Page 19 6.2 General Error Code and Resolutions 6.3 Change of Fuse 6.3.1 DC Type 6.4 Change of Frequency / Crystal 7.0 Function Settings 8.0 Specifications 8.1 General 8.2 Transmitter 8.3 Receiver 9.0 Receiver Mounting Diagram 95-00-0-036 Rev D Control Chief Corporation...
  • Page 20 Warranty Period. This equipment is warranted against defects in materials and workmanship for a period of one (1 year from the date of shipment. During the warranty period, Control Chief is responsible for necessary repairs/replacement as long as the product can be proven defective.
  • Page 21 SECONDARY ENCLOSURE MEASURES ARE TAKEN. WARNING THE UNIT MUST BE WIRED TO THE CORRECT VOLTAGE; FAILURE TO DO SO MAY DAMAGE THE SYSTEM. NOTE IN AN EMERGENCY, PUSH “STOP” TO STOP RADIO REMOTE CONTROLLED EQUIPMENT. 95-00-0-036 Rev D Control Chief Corporation...
  • Page 22 3. Only authorized personnel should service this equipment. Unauthorized work on this unit will void the warranty. 4. This manual is for reference only; please call your distributor or Control Chief if further assistance is required. 5. The equipment has been tested for correct operation before delivery from the factory. However, it must not be used in critical or hazardous operation where incorrect operation may cause personal or equipment damage.
  • Page 23 TM2000 Transmitter, Part Number = 701P0004 TM4000 Transmitter, Part Number = 701P0006 TM6000 Transmitter, Part Number = 701P0008 Accessories Per Radio Transmitter 1. Alkaline batteries (2 pieces) 2. Strap for transmitter (1 piece) 3. Owners manual (Part number 95-00-0-036) 95-00-0-036 Rev D Control Chief Corporation...
  • Page 24 6. To avoid any interference, the receiver must be located away from motors, frequency drives, and power cables (Section 4.3). 7. Coil suppressors are recommended on all contactor coils and relay coils. Control Chief recommends RC type suppressors (Control Chief part number 0700-8002).
  • Page 25 Complete Section 4.5 and test every function of the radio control making sure all motors are correct. Secure the cover making sure not to pinch any wires between the case and the lid. This completes the receiver installation. 95-00-0-036 Rev D Control Chief Corporation...
  • Page 26 SERIES TM2000 / TM4000 / TM6000 OWNER’S MANUAL 4.3.1 Radio Schematics AC Models TM2000 TM4000 TM6000 4-button wiring schematic 6-button wiring schematic 8-button wiring schematic DC Models TM2000 TM4000 TM6000 4-button wiring schematic 6-button wiring schematic 8-button wiring schematic 95-00-0-036 Rev D Control Chief Corporation...
  • Page 27 Note 1: The operating distance will decrease when the batteries are low. Note 2: Replace with new batteries when battery power is low. Note 3: Re-chargeable batteries are NOT recommended, use only alkaline batteries. 95-00-0-036 Rev D Control Chief Corporation...
  • Page 28 Depress the fuse cover and turn clockwise with flat screwdriver. DC Type Relay AC Type Relay Board Reference: Board Reference: Relay board Relay board shown left is for shown left is for 701P0080-DC 701P0080 95-00-0-036 Rev D Control Chief Corporation...
  • Page 29 1. Gently pry up the crystal unit with a flat screwdriver 2. Remove the crystal unit from the system 3. Use needle nose pliers to straighten both pins of the new crystal unit 4. Insert the new crystal unit vertically into the PC board 95-00-0-036 Rev D Control Chief Corporation...
  • Page 30 (161 x 74 x 52 mm) 5. Shock resistant design 2. Weight: 2.43 lbs. (1.1 kg) (without cable) 6. Four independent common lines (U/D, E/W, S/N,RO) 3. AC type: 48/110, 110/220, 220/380VAC DC type: 12V~24VDC 95-00-0-036 Rev D Control Chief Corporation...
  • Page 31 ® TELECHIEF SERIES TM2000 / TM4000 / TM6000 OWNER’S MANUAL Receiver Mounting Diagram Installation Questions? Technical assistance is available from Control Chief. Please call us at 814-362-6811 or email the service department at prodserv@controlchief.com 95-00-0-036 Rev D Control Chief Corporation...
  • Page 32 Control Chief Corporation 200 Williams Street PO Box 141 Bradford, PA 16701 814-362-6811 * 1-800-233-3016 * 814-368-4133 (fax) www.controlchief.com...