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Ice ISS1100 Operator's & Parts Manual

Ride-on auto sweeper
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www.icecompanies.com
Operator & Parts Manual
iS1100
7000702
REV.01(07-2015)
INTERNATIONAL CLEANING EQUIPMENT

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Summary of Contents for Ice ISS1100

  • Page 1 www.icecompanies.com Operator & Parts Manual iS1100 7000702 REV.01(07-2015) INTERNATIONAL CLEANING EQUIPMENT...
  • Page 2 Customer ID Number Installation Date HOW TO ORDER PARTS Only use ICE Company supplied or equivalent parts. Parts and supplies may be ordered online,by phone, by fax or by mail. 1. Identify the machine model. 2. Identify the machine serial number from the data label.
  • Page 3 LEfT SIDE BRUSH ASSEMBLy........................35-36 STEERING ASSEMBLy ..........................37-41 fRONT WHEEL ASSEMBLy ........................42-43 PEDAL ASSEMBLy ............................44-45 DRIVE ASSEMBLy............................46-47 SKIRTS ASSEMBLy............................48-49 DUST CONTROL ASSEMBLy........................50-51 HOPPER ASSEMBLy ...........................52-53 ELECTRONIC BOX ASSEMBLy ........................54-55 BATTERy GROUP&BATTERy GROUP......................56-57 ACCESSORIES............................58-59 WEAR&TEAR PARTS ............................. 60 ICE iS1100...
  • Page 4 - When lead batteries (WET) are installed on this machine, do not tilt the machine more than 30° from its horizontal position to not allow the highly corrosive acid to leak out of the batteries. When the machine is to be tilted to perform maintenance procedures, remove the batteries. ICE iS1100...
  • Page 5 - Do not charge the batteries if the battery charger cable or the plug are damaged. If the battery charger cable is damaged, contact ICE Service Center. - To reduce the risk of fire, electric shock, or injury, do not leave the machine unattended when it is plugged in.
  • Page 6 14. Rear skirt 27. Body opening handles 15. Emergency push-button 27a.Off-board battery charger port Press it in case of emergency to stop all the machine functions. To deactivate the emergency push-button, turn it in the direction shown by the arrow. ICE iS1100...
  • Page 7 29. Hopper fastening hook 35. Tool Holder 30. Hopper handle 36. Vacuum fillter compartment cover 31. Exhaust hole 37. Cover knobs 32. Hopper wheel 38. Internal containers with handle for dumping 33. Right cover (for main broom removal) 39. Serial decal ICE iS1100...
  • Page 8 47. Electrical component cover batteries (GEL) 48. Machine connector 42. Battery connection diagram 49. Main broom height adjusting knob 43. Battery caps (for WET batteries only) 50. Vacuum fan cover 44. Battery connector 51. Vacuum fan 45. Battery container ICE iS1100...
  • Page 9 58. Charged battery warning light is on, the drive system is operating, if the led 59. Electrical component box ashes, the drive system is malfunctioning 59a. Lamellar fuse box cover 54. Pillar 55. Main fuse 54 55 56 ICE iS1100...
  • Page 10 – Main and side brooms with harder or softer bristles – Working light – Skirts of various materials – Protective roof for further information concerning the optional accessories, contact an authorised Retailer. iCE IS1100...
  • Page 11 Battery maximum capacity(optional) 256 Ah C20 Battery container inner size (length x width xheight) 21x14.7x6.1in(534x374x155mm) Dust vacuuming and filtering Values Paper dust filter 5-10 μm 38.8ft (3.6m Main brush compartment vacuum 0.43 in (11mm H filter shaker activation Electric ICE IS1100...
  • Page 12 27 BK 26 RD 7 Horn RD 7 Out1 (fUNCTION CONTROLLER RD 7 RD 7 BOARD) BK 0 BK 0 BK 0 BK 0 -rif. out rif. pedal +rif. fuse2 fuse1 K1(Ignition Switch) fuse3 CH2-SW CH1-SW fuse4 BAT24V ICE iS1100...
  • Page 13 Drive system motor Main brush motor Vacuum fan Right side brush motor Left side brush motor filter shaker motor Pedal Drive speed potentiometer (pedal) Out1 Electrobrake output Emergency push-button Driver’s seat safety microswitch Main brush microswitch Side brush microswitch ICE iS1100...
  • Page 14 1) Buy appropriate batteries (see the Technical Data paragraph and the diagram (42)). For the battery choice and installation, apply to qualified battery Retailers. 2) Install the batteries. 3) Set the battery charger (if equipped) according to the type of batteries installed. ICE iS1100...
  • Page 15 Nylon main brush&side brush Excellent wear life,but less aggressive and performs less well in conditions with moisture or high humidity.Often used on rough surfaces or high-temperature environments because of its toughness and long wear characteristics. ICE iS1100...
  • Page 16 W A R N I N G ! B e f o r e l e a v i n g m a c h i n e o r p e r f o r m i n g a n y maintenance,repair,cleaning or replacement procedure,stop on level surface,turn off machine,and remove Ignition key. ICE iS1100...
  • Page 17 1) Check that the machine storage area is dry and clean. 2) Disconnect the battery connector (44). FIRST PERIOD OF USE After the first 8 hours perform the following procedures: -Check the fastening and connecting parts for proper tightening. -Check the visible parts for integrity and leakages. ICE iS1100...
  • Page 18 Main brush driving belt visual inspection Nut and screw tightening check Steering chain check and cleaning Main brush driving belt replacement Main motor and drive system motor carbon brush check or replacement (1) And after the first 8 running-in hours. ICE iS1100...
  • Page 19 Pay careful attention when performing t h e a b o v e - m e n t i o n e d c h e c k s , a n d always use the machine according to the indicated conditions. ICE iS1100...
  • Page 20 10) Install the broom compartment cover (C, fig. 3) and tighten the knobs (B) and (A). 11) Install the right cover (33), then tighten the knobs (34). 12) Check and adjust the main broom height as shown in the previous paragraph. Figure5 ICE iS1100...
  • Page 21 4) Install the new side brush on the gearmotor shaft,insert the pin (B, fig. 8) in the holes (D, fig. 8),and Figure8 engage the spring (A, fig. 8) 5) Check and adjust the side brush height as shown in the previous paragraph. ICE iS1100...
  • Page 22 (36) and check it for integrity and efficiency; if necessary replace it. 14) Assemble the components in the reverse order of disassembly, and note the following: Figure11 -Install the filter (E, Fig. 9) with the wire gauze (B, fig. 10) facing upwards. ICE iS1100...
  • Page 23 If necessary, for the front skirt control cable adjustment or replacement,. 6) Assemble the components in the reverse Figure17 order of disassembly. ICE iS1100...
  • Page 24 5) Disconnect the battery charger cable from the electrical mains and place it in its housing on the machine. 6) (for WET batteries only) Close all the caps (43). 7) Close the body (5). The machine is ready to be used. ICE iS1100...
  • Page 25 It is located in an easily accessible position(15).It has to be pressed in case of emergency, to stop all the machine functions. DRIVER'S SEAT MICROSWITCH It is located inside the driver's seat and it does not allow the machine drive system to operate if the operator is not seated on the driver's seat. ICE iS1100...
  • Page 26 - Batteries - Engine oil - Polyester dust filter - Main and side brushes - Plastic hoses and components - Electrical and electronic components (*) (*) Refer to the nearest ICE Center especially when scrapping electrical and electronic components. ICE iS1100...
  • Page 27 OPERATOR CHASS ASSEMBLy ICE iS1100...
  • Page 28 Hook 1021616 Washer, Lock, Ø6 1521612 Socket Head, M6X12, SST 7000415 Right Cover 7000180 Knob 1221425 Screw,Ph,M4X25 1421412 Washer,Plain,φ4Xφ11X1 1211320 Screw,Ph,M3X20 8310423 Micro Switch 7000319 Bracket (for Gel battery charger) 1123305 Nut,Lock,SS,M3 8113020 Anderson Connector(for Gel battery charger) ICE iS1100...
  • Page 29 OPERATOR BODy ASSEMBLy ICE iS1100...
  • Page 30 Warning Decal 1123608 Nut,Lock,SS,M6 1421618 Washer,Plain,φ6.4Xφ18X1.6 7000308 Tube 7000318 1021635 Screw, RHM, M6X35, SST 7000416 Rope 4010316 ICE Logo 7000305 Middle Gasket 8210114 Clear Window 1221410 Screw,Ph,M4X10 7000306 Left Gasket 1422616 Washer, Lock, Ø6 1021616 Screw, RHM, M6X16, SST 7000295...
  • Page 31 OPERATOR PARTS LIST PART DESCRIPTION NUMBER REQ'D 1121403 Nut,SS,M4 1422411 Washer, Lock, Ø4 1421412 Washer,Plain,φ4Xφ12X1 7000313 Flash Light 7000316 Clamp 7000317 7000315 Bracket 1421511 Washer,Plain,φ5Xφ12X1 1221535 Screw,Ph,M5X35 1411828 Washer,Plain,φ8Xφ28X3 ICE iS1100...
  • Page 32 OPERATOR MAIN BRUSH ASSEMBLy ICE iS1100...
  • Page 33 Screw, RHM, M6X20, SST 7000060 Flange 1222512 Screw, HH, M5X12, SST 7000190 Gas,Spring 7000186 Ball Bearing,6002 2RS 1655015 Key,5X5X15 7000062 Pulley,HTD60 5M 15 6W 7000192 Belt 7000512 Clips 7000513 Cable,Main Brush 7000177 Knob 7000178 Knob 1437032 Ring Retaining 7000061 ICE iS1100...
  • Page 34 1421124 Washer,Plain,φ13Xφ25X2.5 7000063 Traction Hub 1321240 Screw,ST4.2X40, SST 7000073 7000072 Main Brush (Poly) 7000626 Main Brush (Poly/Wire) 7000627 Main Brush (Mix Fibres) 7000071 Main Brush Assembly (Poly) 7000620 Main Brush Assembly (Poly/Wire) 7000621 Main Brush Assembly (Mix Fibres) ICE iS1100...
  • Page 35 OPERATOR RIGHT SIDE BRUSH ASSEMBLy ICE iS1100...
  • Page 36 Side Brush (Mix Fibres) 1513626 Countersunk Hex Screw,M6X25 7000194 Right Side Brush Motor 7000075 Support,Right Side Brush 7000076 Rubber 1421412 Washer,Plain,φ4Xφ12X1 1311417 Screw,ST4X14 1123810 Nut,Lock,SS,M8 1411816 Washer,Plain,φ8Xφ16X1.6 7000032 Pulley 7000031 Spacer 7000030 Bracker,Cable Fixing 1021835 Screw, RHM, M8X35, SST ICE iS1100...
  • Page 37 OPERATOR LEfT SIDE BRUSH ASSEMBLy ICE iS1100...
  • Page 38 Side Brush (Mix Fibres) 1513626 Countersunk Hex Screw,M6X25 7000193 Left Side Brush Motor 7000082 Support,Left Side Brush 1311417 Screw,ST4X14 1421412 Washer,Plain,φ4Xφ12X1 7000076 Rubber 1123810 Nut,Lock,SS,M8 1411816 Washer,Plain,φ8Xφ16X1.6 7000032 Pulley 7000031 Spacer 7000030 Bracker,Cable Fixing 1021835 Screw, RHM, M8X35, SST ICE iS1100...
  • Page 39 OPERATOR STEERING ASSEMBLy ICE iS1100...
  • Page 40 Elastic Pin,φ4X25 1421334 Washer,Plain,φ19Xφ34X3 1421612 Washer,Plain,φ6Xφ12X1.6 1123608 Nut,Lock,SS,M6 1021545 Screw, RHM, M5X45, SST 1123507 Nut,Lock,SS,M5 7000412 Micro Switch 1021430 Screw, RHM, M4X30, SST 1021816 Screw, RHM, M8X16, SST 1422821 Washer, Lock, Ø8 1421409 Washer,Plain,φ4.3Xφ9X0.8 1123406 Nut,Lock,SS,M4 7000112 Column ICE iS1100...
  • Page 41 OPERATOR STEERING ASSEMBLy ICE iS1100...
  • Page 42 7000293-1 Cover, Lever 1021525 Screw, RHM, M5X25, SST 7000409 Decal,Ignition Key 7000408 Support,Ignition Key 1123507 Nut,Lock,SS,M5 7000314 Rubber Cover 4010316 ICE Logo 1221516 Screw, PH, M5X16, SST 1421510 Washer,Plain,φ5.3Xφ10X1 1421409 Washer,Plain,φ4.3Xφ9X0.8 1321110 Screw,ST3.5X10 8133602 Cover,Led Lighter 8133601 Support,Led Lighter 8133603...
  • Page 43 OPERATOR PARTS LIST PART DESCRIPTION NUMBER REQ'D 7000170 Disk Plate 7000502 Clips 7000501 Fork(long) 1121008 Nut,SS,M10 7000173 7000294 Joint-head 1521625 Socket Head, M6X25, SST 7000705 Serial Decal 6210503 Switch 8310706 Ignition Key ICE iS1100...
  • Page 44 OPERATOR fRONT WHEEL ASSEMBLy ICE iS1100...
  • Page 45 7000105 Shaft,Front Wheel 1521025 Socket Head, M10X25, SST 1422026 Washer, Lock, Ø10 7000092 Plate 7000110 Chain 1021616 Screw, RHM, M6X16, SST 1422616 Washer, Lock, Ø6 1621624 Washer,Plain,φ6.6Xφ22X2 7000109 Sprocket 1655015 Key,5X5X15 1022065 Screw, RHM, M10X65, SST 1121008 Nut,SS,M10 ICE iS1100...
  • Page 46 OPERATOR PEDAL ASSEMBLy ICE iS1100...
  • Page 47 7000213 Spacer 7000508 Cable,Front Skirt Lift-up 7000219 Lever 7000507 Clips 7000162 Speed Control Pedal 1411816 Washer,Plain,φ8Xφ16X1.6 1422821 Washer, Lock, Ø8 1521820 Socket Head, M8X20, SST 7000210 Front Skirt Rainsing Pedal Kit 7000161 Speed Control Pedal Kit 1621624 Washer,Plain,φ6Xφ22X2 ICE iS1100...
  • Page 48 OPERATOR DRIVE ASSEMBLy ICE iS1100...
  • Page 49 1422821 Washer, Lock, Ø8 1021820 Screw, RHM, M8X20, SST 1123012 Nut,Lock,SS,M10 1411020 Washer,Plain,φ10Xφ20X2 1421612 Washer,Plain,φ6Xφ12X1.6 1422616 Washer, Lock, Ø6 1021620 Screw, RHM, M6X20, SST 7000037 Support,Transaxle 7000188 Ball Bearing with Flange 1021616 Screw, RHM, M6X16, SST 7000040 Bracket,Transaxle ICE iS1100...
  • Page 50 OPERATOR SKIRTS ASSEMBLy ICE iS1100...
  • Page 51 7000128 Plate,Front Skirt 7000127 Front Skirt 1513626 Countersunk Hex Screw,M6X25 1421612 Washer,Plain,φ6Xφ12X1.6 7000147 Spring 7000130 Rear Skirt 7000131 Plate,Rear Skirt 7000134 Side Skirt 7000135 Plate,Side Skirt 7000122 Front Skirt Assembly 7000129 Rear Skirt Assembly 7000136 Left Skirt Assembly ICE iS1100...
  • Page 52 OPERATOR DUST CONTROL SySTEM ICE iS1100...
  • Page 53 Vacuum Fan 7000160 Screen Protection 1021616 Screw, RHM, M6X16, SST 7000195 Filter Shaker Motor 7000042 Filter Frame 7000180 Knob 7000048 Panel Filter 7000291 Gasket 7000047 Gasket(Short) 7000046 Gasket(Long) 7000265 Gasket 7000264 Rear Cover 7000175 Knob 7000164 Gasket 1121605 Nut,SS,M6 ICE iS1100...
  • Page 54 OPERATOR HOPPER ASSEMBLy ICE iS1100...
  • Page 55 7000138 Hopper 1022890 Screw, RHM, M8X90, SST 7000141 Plate 7000232 Handle Assembly 1021516 Screw, RHM, M5X16, SST 1123507 Nut,Lock,SS,M5 1421510 Washer,Plain,φ5.3Xφ10X1 7000238 Left Bocket 7000236 Right Bocket 7000237 Kit Left Bocket 7000235 Kit Right Bocket 7000137 Hopper Assembly ICE iS1100...
  • Page 56 OPERATOR ELECTRONIC BOX ASSEMBLy ICE iS1100...
  • Page 57 Screw, RHM, M6X10, SST 7000273 Grommet 8111024 Decal,Battery 8112030 Powr cord,Battery charger ,US (Optional) 8112040 Powr cord,Battery charger, EU (Optional) 8112050 Powr cord,Battery charger, JP (Optional) 8112060 Powr cord,Battery charger, CH (Optional) 8112070 Powr cord,Battery charger, UK (Optional) 7000322 Snap Bushing ICE iS1100...
  • Page 58 OPERATOR BATTERy GROUP & BATTERy CHARGER ICE iS1100...
  • Page 59 OPERATOR PARTS LIST PART DESCRIPTION NUMBER REQ'D 7000169 Battery Container 8113011 Battery,130AH,12V (Optional) 7000205 Harness.Battery 8114750 Cable,Battery 8210105 Battery,6V,260AH (Optional) 8210141 Cable,Battery 8114721 Battery Charger,13A, (Optional) ICE iS1100...
  • Page 60 OPERATOR ACCESSORIES ICE iS1100...
  • Page 61 OPERATOR PARTS LIST PART DESCRIPTION NUMBER REQ'D 7000611 Roof Assy 7000613 Roof Protection 1521840 Socket Head, M8X40, SST 7000413 Led Worklamp 7000114 Support,Led Worklamp 7000610 Kit Protection Roof 7000630 Kit Working Light ICE iS1100...
  • Page 62 REQ'D 7000192 Belt 7000508 Cable,Front Skirt Lift-up 7000513 Cable,Main Brush 7000503 Cable,Right Side Brush 7000504 Cable,Left Side Brush 7000291 Gasket 7000047 Gasket(Short) 7000046 Gasket(Long) 7000265 Gasket 7000271 Gasket 7000272 Gasket 8310480 Fuse,150A 7000246 Fuse,5A 7000247 Fuse,3A 7000248 Fuse,15A ICE iS1100...