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Ice i-SYNERGY iS1100L+ Operator's & Parts Manual

Ride-on auto sweeper
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Operator & Parts Manual
iS1100L+
7000474U
REV.03(09-2023)

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Summary of Contents for Ice i-SYNERGY iS1100L+

  • Page 1 www.ice4usa.com Operator & Parts Manual iS1100L+ 7000474U REV.03(09-2023)
  • Page 2 Customer ID Number Installation Date HOW TO ORDER PARTS Only use ICE Cobotics Company supplied or equivalent parts. Parts and supplies may be ordered online,by phone, by fax or by mail. 1. Identify the machine model. 2. Identify the machine serial number from the data label.

  • Page 3: Table Of Contents

    OPERATOR TABLE OF CONTENTS SAFETY PRECAUTIONS ....................... MACHINE COMPONENTS ........................5-9 SPECIFICATIONS ............................10 WIRING DIAGRAM ..........................11-12 OPERATION ..........................13 BATTERY CHECK ON A NEW MACHINE ................13 SWEEPING AND BRUSH INFORMATION ...................... 14 STARTING AND STOPPING THE MACHINE ....................15 MACHINE OPERATION ............................16 HOPPER EMPTYING ............................16 AFTER USING THE MACHINE .........................16 PUSHING/TOWING THE MACHINE .........................16...

  • Page 4: Safety Precautions

    OPERATOR SAFETY PRECAUTIONS The following symbols indicate potentially dangerous situations. Always read this information carefully and take all necessary precautions to safeguard people and property. The operator’s cooperation is essential in order to prevent injury. No accident prevention program is effective without the total cooperation of the person responsible for the machine operation.
  • Page 5 - Do not charge the batteries if the battery charger cable or the plug are damaged. If the battery charger cable is damaged, contact ICE Service Center. - To reduce the risk of fire, electric shock, or injury, do not leave the machine unattended when it is plugged in.

  • Page 6: Machine Components

    OPERATOR MACHINE COMPONENTS 1. Steering wheel 16.Left cover (to be opened for performing 2. Speed control pedal maintenance procedures only) 3. Front skirt lifting pedal 17. Cover nuts 4. Can holder 18. Flashing light (always on when the ignition 5. Body key is turned to “I”) 6.
  • Page 7 OPERATOR MACHINE COMPONENTS Continues 28. Hopper (empty it when it is full) 34. Door knobs 29. Hopper fastening hook 35. Tool Holder 30. Hopper handle 36. Vacuum fillter compartment cover 31. Exhaust hole 37. Cover knobs 32. Hopper wheel 38. Internal containers with handle for dumping 33.
  • Page 8 OPERATOR MACHINE COMPONENTS Continues 40. Body rope 45. Electrical component box 41. Battery connection diagram 46. Electrical component cover 42. Li_ion batteries 47. Machine connector 43. Battery connector 48. Main broom height adjusting knob 44. Battery container 49. Vacuum Fan cover 50.
  • Page 9 OPERATOR MACHINE COMPONENTS Continues Electrical component box 56. Electronic battery charger 52. Drive system electronic board 57. Charged battery warning light 53. Beeper 58. Electrical component box 54. Pillar 59. Connector 55. Contactor iS1100L+...
  • Page 10 OPERATOR MACHINE COMPONENTS Continues CONTROL PANEL 69. Left and right side brush lifting/lowering lever 60. Cover, Steering wheel 70. Switch (working light) 61. Steering wheel 71. i-synergy ,ID card scanning area(when it 62. LCD display screen. turns the machine off and disables all functions; 63.

  • Page 11: Specifications

    OPERATOR SPECIFICATIONS General Values Machine length 59 in (1,500 mm) Machine width (without side brushes) 36.8 in (937 mm) Machine maximum height (at the steering wheel) 50.3 in (1,250 mm) Cleaning width (without side brushes) 27.6 in (700 mm) Cleaning width (with side brushes) 44 in (1,118 mm) Minimum distance from the floor (skirts not included) 2.6 in (67 mm)

  • Page 12: Wiring Diagram

    OPERATOR WIRING DIAGRAM 18AWG 18AWG 18AWG 18AWG RED 18AWG RED 18AWG RED 22 18AWG BLK 20AWG BLU 26 20AWG RED 11 18AWG BLK 32 18AWG RED 11 20AWG GRN 11 20AWG GRN 11 20AWG BRN 11 20AWG BRN 11 18AWG BLK 7 18AWG RED 11 18AWG YEW 11 18AWG YEL 11...
  • Page 13 OPERATOR WIRING DIAGRAM Color code Alarm lamp Black Accelerator pedal,sensor Blue Brake coil Brown Main controller circuit breaker, 5A Green Low power electrical components Grey circuit breaker, 5A On-board battery charger Violet Emergency stop switch White Horn Yellow Brush motor switch relay Traction motor switch relay LITHIUM BAT Lithium-ion batteries...

  • Page 14: Operation

    ICE’s server. The ICE server generates daily reports and send them to designated end users by email. From these reports, end users will have information about machines’ usage and even specific timings.

  • Page 15: Sweeping And Brush Information

    OPERATOR SWEEPING AND BRUSH INFROMATION Pick up oversized debris before sweeping.Flatten or remove bulky cartons from aisles before sweeping.Pick up pieces of wire,twine,string,etc.,which could become entangled in the brush or brush plugs Plan the sweeping in advance.Try to arrange long runs with minimum stopping and starting. Do an entire floor or section at one time.Drive the straightest path possible.Avoid bumping into posts or scraping the sides of the machine.Overlap the brush paths.

  • Page 16: Starting And Stopping The Machine

    OPERATOR STARTING AND STOPPING THE MACHINE Starting the machine 1) Sit on the driver’s seat (19). 2) If necessary, adjust the seat to a comfortable position by using the lever (20). 3) Turn on the machine and do not press the pedal (2). Check that battery level indicator on the LCD display screen shows all the segmemt(charged battery).

  • Page 17: Machine Operation

    OPERATOR MACHINE OPERATION WARNING! Pay careful attention when operating the machine at high speed: sudden steering could cause this three-wheel machine to become unstable due to weight distribution. Always reduce the speed before steering. 1) Avoid stopping for a long time with the machine in the same position and the brushess turning: this could create unwanted marks on the floor.

  • Page 18: Maintenance

    OPERATOR MAINTENANCE The lifespan of the machine and its maximum operating safety are ensured by proper and regular maintenance. The following table provides the scheduled maintenance. The intervals shown may vary according to particular working conditions, which are to be defined by the person in charge of the maintenance.

  • Page 19: Main Brush Height Check And Adjustment

    OPERATOR MAIN BRUSH HEIGHT CHECK AND ADJUSTMENT NOTE:Brushes with harder or softer bristles are available. This procedure is applicable to all types of brushes. 1) Check the main brush distance from the floor as shown below: Drive the machine on a level floor. -Keep the machine stationary, lower the main brush and turn it on for a few seconds.

  • Page 20: Main Brush Replacement

    OPERATOR MAIN BRUSH REPLACEMENT NOTE:Brushes with harder or softer bristles are available. This procedure is applicable to all types of brooms. CAUTION! It is advisable to wear protective gloves when replacing the main brush because there can be sharp debris between the bristles. 1) Drive the machine on a level floor and release the pedal (2) and stop the machine.

  • Page 21: Side Brush Height Check And Adjustment

    OPERATOR S I D E B R U S H H E I G H T C H E C K A N D ADJUSTMENT NOTE:Brushes with harder or softer bristles are available. This procedure is applicable to all types of brushes.

  • Page 22: Dust Filter Cleaning And Integrity Check

    OPERATOR DUST FILTER CLEANING AND INTEGRITY CHECK NOTE:Besides the standard paper fillter, polyester filters are also available. The following procedure is applicable to each type of filter. 1) Drive the machine on a level floor and release the pedal (2) and stop the machine. 2) Turn onthe machine.

  • Page 23: Skirt Height And Operation Check

    OPERATOR SKIRT HEIGHT AND OPERATION CHECK 1) Drive the machine on a level floor that is suitable for checking the skirt height. 2) Turn off the machine. Side skirt check 1) Unscrew the knobs (17 and 34) and remove both left (16) and right covers (33). 2) Check the side skirts (11 and 12) for ＞10mm ＞20mm...

  • Page 24: Battery Charging

    OPERATOR BATTERY CHARGING CAUTION! Charge the batteries when battery level indicator begins flashing and at the end of each cleaning cycle.Keeping the batteries charged make their life last longer. WARNING! When the batteries are discharged, charge them as soon as possible, as that condition makes their life shorter.
  • Page 25 OPERATOR SAFETY FUNCTIONS The machine is equipped with the following safety functions. EMERGENCY PUSH-BUTTON It is located in an easily accessible position(15).It has to be pressed in case of emergency, to stop all the machine functions. DRIVER'S SEAT MICROSWITCH It is located inside the driver's seat and it does not allow the machine drive system to operate if the operator is not seated on the driver's seat.

  • Page 26: Alarms&Troubleshooting

    - Batteries - Engine oil - Polyester dust filter - Main and side brushes - Plastic hoses and components - Electrical and electronic components (*) (*) Refer to the nearest ICE Center especially when scrapping electrical and electronic components. iS1100L+...

  • Page 27: Chass Assembly

    OPERATOR CHASS ASSEMBLY iS1100L+...

  • Page 28: Parts List

    OPERATOR PARTS LIST SERIAL PART DESCRIPTION NUMBER NUMBER REQ'D 7000000 Chassis Assembly 7000028 Foot Borad 1221614 Screw,Ph,M6X14 7000712 Decal,Main Brush Adjustment 7000277 Strain Relief 7000275 Clamp Support 1914080 Plastic Clamp 1513510 Countersunk Hex Screw,M5X10 6150712 Clamp 1123810 Nut,Lock,SS,M8 1421828 Washer,Plain,φ8Xφ28X3 7000414 Left Cover 1121807...

  • Page 29: Body Assembly

    OPERATOR BODY ASSEMBLY iS1100L+...
  • Page 30 Warning Decal 1123608 Nut,Lock,SS,M6 1421618 Washer,Plain,φ6.4Xφ18X1.6 7000308 Tube 7000318 1021635 Screw, RHM, M6X35, SST 7000416 Rope 4010316 ICE Logo 7000305 Middle Gasket 8210114 Clear Window 1221410 Screw,Ph,M4X10 7000306 Left Gasket 1422616 Washer, Lock, Ø6 1021616 Screw, RHM, M6X16, SST 7000295...
  • Page 31 OPERATOR PARTS LIST SERIAL PART DESCRIPTION NUMBER NUMBER REQ'D 7000313A Flash Light 7000316 Clamp 7000317 7000315 Bracket 1421512 Washer,Plain,φ5Xφ12X1.5 1221535 Screw,Ph,M5X35 1021820 Screw, RHM, M8X30, SST 7000268 Bracket 7000282 Kit Flashing Light Assembly 60153100124- 6195092 Nylon Cushion 60153100124- 1421416 Flat Washer,φ4.3×φ16×1.5 60153100124- 1123406 Nut,Lock,SS,M4...

  • Page 32: Main Brush Assembly

    OPERATOR MAIN BRUSH ASSEMBLY iS1100L+...
  • Page 33 OPERATOR PARTS LIST SERIAL PART DESCRIPTION NUMBER REQ'D NUMBER 1521260 Socket Head, M12X60, SST 7000069 Free Hub 7000070 Spring 7000185 Ball Bearing 7000068 Spacer 7000133 Support,Right Skirt 7000285 Gasket Adhesive 7000067 Plate 7000174 Knob,M10 7000179 Knob,M6 1123115 Nut,Lock,SS,M12 1123608 Nut,Lock,SS,M6 7000135 Plate,Side Skirt 7000134...
  • Page 34 OPERATOR PARTS LIST SERIAL PART DESCRIPTION NUMBER NUMBER REQ'D 1644020 Key,4X4X20 1421124 Washer,Plain,φ13Xφ25X2.5 7000063 Traction Hub 1321240 Screw,ST4.2X40, SST 60153100101—60153100232 7000073 60153100101—60153100232 7000072 Main Brush (Poly) 60153100101—60153100232 7000620-1 Main Brush (Poly/Wire) 60153100101—60153100232 7000621-1 Main Brush (Mix Fibres) 60153100101—60153100232 7000631-1 Main Brush Assembly (Pa66) 60153100101—60153100232 7000072 Main Brush Assembly (Poly)

  • Page 35: Right Side Broom Assembly

    OPERATOR RIGHT SIDE BRUSH ASSEMBLY iS1100L+...
  • Page 36 OPERATOR PARTS LIST SERIAL PART DESCRIPTION NUMBER NUMBER REQ'D 7000080 Shaft, Side Brush 7000077 Linkage Assembly, Side Brush 1421124 Washer,Plain,φ24Xφ13X2.5 1123115 Nut,Lock,SS,M6 1645324 Split Pin,φ3.2X24 7000267 Plate 1123507 Nut,Lock,SS,M5 7000503 Cable,Right Side Brush 7000177 Knob 7000178 Knob 1021616 Screw, RHM, M6X16, SST 1422616 Washer, Lock, Ø6 1421612...

  • Page 37: Left Side Brush Assembly

    OPERATOR LEFT SIDE BRUSH ASSEMBLY iS1100L+...
  • Page 38 OPERATOR PARTS LIST SERIAL PART DESCRIPTION NUMBER REQ'D NUMBER 7000080 Shaft, Side Brush 7000077 Linkage Assembly, Side Brush 1421124 Washer,Plain,φ24Xφ13X2.5 1123115 Nut,Lock,SS,M6 1645324 Split Pin,φ3.2X24 7000266 Plate 1221550 Screw,Ph,M5X50 7000504 Cable,Left Side Brush 7000177 Knob 7000178 Knob 1421612 Washer,Plain,φ6Xφ12X1.6 1422616 Washer, Lock, Ø6 1021616 Screw, RHM, M6X16, SST...

  • Page 39: Steering Assembly

    OPERATOR STEERING ASSEMBLY iS1100L+...
  • Page 40 OPERATOR PARTS LIST PART SERIAL DESCRIPTION NUMBER REQ'D NUMBER 7000410 Steering Column 1021025 Screw, RHM, M10X25, SST 1434100 Spring Lock Washer,φ10 1421020 Washer,Plain,φ10Xφ20X2 1521625 Socket Head, M6X25, SST 7000411 Joint 7000113 Support 1411816 Washer,Plain,φ8Xφ16X1.6 1434800 Spring Lock Washer,φ8 1021816 Screw, RHM, M8X16, SST 7000051 Lever Shaft 7000053...
  • Page 41 OPERATOR STEERING ASSEMBLY iS1100L+...
  • Page 42 Screw, RHM, M5X25, SST 7000457 Decal, Switch 60153100101-60153100178 7000335 Decal, Switch 60153100179- 7000426 Support, Switch 1123507 Nut,Lock,SS,M5 7000314 Rubber Cover 4010316 ICE Logo 1221516 Screw, PH, M5X16, SST 1421510 Washer,Plain,φ5.3Xφ10X1 1421409 Washer,Plain,φ4.3Xφ9X0.8 1321110 Screw,ST3.5X10 8133602 Cover,Led Lighter 8133601 Support,Led Lighter 8133610...
  • Page 43 OPERATOR PARTS LIST SERIAL PART DESCRIPTION NUMBER REQ'D NUMBER 7000170 Disk Plate 7000502 Clips 7000501 Fork(long) 1121008 Nut,SS,M10 7000173 7000294 Joint-head 1521625 Socket Head, M6X25, SST 7000484 Serial Decal 8134768 RFID PCB 8134769 Box, PCB 7000423 Decal, Main brush 7000427 Decal, Side brush 7000458 Gasket...

  • Page 44: Front Wheel Assembly

    OPERATOR FRONT WHEEL ASSEMBLY iS1100L+...
  • Page 45 OPERATOR PARTS LIST SERIAL PART DESCRIPTION NUMBER NUMBER REQ'D 7000099 Plate Supporting 7000103 Bushing 7000107 Shaft 1421330 Washer,Plain,φ21Xφ37X3 1436020 Ring Retaining 1513825 Countersunk Hex Screw,M8X25 7000106 Bearing Retainer 1021830 Screw, RHM, M8X30, SST 1422821 Washer, Lock, Ø8 1411816 Washer,Plain,φ8Xφ16X1.6 7000098 Flange 7000187 Ball Bearing,6207 2RS...

  • Page 46: Pedal Assembly

    OPERATOR PEDAL ASSEMBLY iS1100L+...
  • Page 47 OPERATOR PARTS LIST SERIAL PART DESCRIPTION NUMBER REQ'D NUMBER 7000214 Pedal 1421612 Washer,Plain,φ6Xφ12X1.6 1123608 Nut,Lock,SS,M6 1521655 Socket Head, M6X55, SST 7000220 Roller 1021625 Screw, RHM, M6X25, SST 1422616 Washer, Lock, Ø6 7000221 Cover 1222690 Screw, RHM, M6X90, SST 1521616 Socket Head, M6X16, SST 7000211 Pedal Support 7000217...

  • Page 48: Drive Assembly

    OPERATOR DRIVE ASSEMBLY iS1100L+...
  • Page 49 OPERATOR PARTS LIST SERIAL PART DESCRIPTION NUMBER REQ'D NUMBER 7000325 Transaxle( CCL) 1421824 Washer,Plain,φ8Xφ24X2 1123810 Nut,Lock,SS,M8 1021030 Screw, RHM, M10X30, SST 7000199 Traction Wheel 1666035 Key,6X6X35 1421828 Washer,Plain,φ8Xφ28X3 1422821 Washer, Lock, Ø8 1021820 Screw, RHM, M8X20, SST 1123012 Nut,Lock,SS,M10 1411020 Washer,Plain,φ10Xφ20X2 1421612 Washer,Plain,φ6Xφ12X1.6...

  • Page 50: Skirts Assembly

    OPERATOR SKIRTS ASSEMBLY iS1100L+...
  • Page 51 OPERATOR PARTS LIST SERIAL PART DESCRIPTION NUMBER REQ'D NUMBER 7000123 Frame,Front Skirt 1421618 Washer,Plain,φ6.4Xφ18X1.6 1521616 Socket Head, M6X16, SST 1123608 Nut,Lock,SS,M6 7000128 Plate,Front Skirt 7000127 Front Skirt 1513626 Countersunk Hex Screw,M6X25 1421612 Washer,Plain,φ6Xφ12X1.6 7000147 Spring 7000130 Rear Skirt 7000131 Plate,Rear Skirt 7000134 Side Skirt 7000135...

  • Page 52: Dust Control Assembly

    OPERATOR DUST CONTROL SYSTEM iS1100L+...
  • Page 53 OPERATOR PARTS LIST SERIAL PART DESCRIPTION NUMBER NUMBER REQ'D 1123608 Nut,Lock,SS,M6 7000158-1 Fan Support 1021620 Screw, RHM, M6X20, SST 1422616 Washer, Lock, Ø6 1421618 Washer,Plain,φ6.4Xφ18X1.6 7000158 Cover 7000159A Vacuum Fan 7000160 Screen Protection 1021616 Screw, RHM, M6X16, SST 7000195A Filter Shaker Motor 7000042 Filter Frame 7000180...

  • Page 54: Hopper Assembly

    OPERATOR HOPPER ASSEMBLY iS1100L+...
  • Page 55 OPERATOR PARTS LIST SERIAL PART DESCRIPTION NUMBER REQ'D NUMBER 1123810 Nut,Lock,SS,M8 1411816 Washer,Plain,φ8Xφ16X1.6 7000146 Spacer 7000139 Hopper Wheel 1521640 Socket Head, M6X40, SST 1421612 Washer,Plain,φ6Xφ12X1.6 7000145 Handle 1421618 Washer,Plain,φ6Xφ18X1.6 1123608 Nut,Lock,SS,M6 7000181 Latch 7000140 1521616 Socket Head, M6X16, SST 1422616 Washer, Lock, Ø6 7000138 Hopper...

  • Page 56: Electronic Box Assembly

    OPERATOR ELECTRONIC BOX ASSEMBLY Before After 22（7000383/7000183） 22（8134610） iS1100L+...
  • Page 57 OPERATOR PARTS LIST SERIAL PART DESCRIPTION NUMBER REQ'D NUMBER 1221425 Screw, PH, M4X25, SST Machine connector 7000765 7000463 Electronic Box 7000155 Gasket 7000154 Cover,Electronic Box 1221412 Screw, PH, M4X12, SST 1123406 Nut,Lock,SS,M4 2320236 Clamp 7000321 Snap Bushing 8114705 Pillar 1023612 Screw, PH, M6X12, 8313420 Contactor...

  • Page 58: Battery Group

    OPERATOR BATTERY GROUP iS1100L+...
  • Page 59 OPERATOR PARTS LIST SERIAL PART DESCRIPTION NUMBER NUMBER REQ'D 7000169 Battery Container N240130-G Lithium-ion Battery, 24VDC ,100Ah 60153100101-60153100171 N241130-G 24V 120Ah,Lithium bat 60153100172- NOTES: , which are different in the antenna and Communication board. N240130-G N241130-G DIA NO.2, uses 4G configuration. Future shipments are all configured with N241130-G. N241130-G iS1100L+...

  • Page 60: Accessories

    OPERATOR ACCESSORIES iS1100L+...
  • Page 61 OPERATOR PARTS LIST SERIAL PART DESCRIPTION NUMBER REQ'D NUMBER 1521840 Socket Head, M8X40, SST 7000617 Bracket, Back Washer,Plain,φ5.3Xφ10X1 60153100124- 1421510 1221550 Screw, PH, M5X50, SST 7000616 Roof Protection 1022845 Screw, RHM, M8X45, SST 7000618 Bracket, Front 1421518 Washer,Plain,φ5Xφ18X2 WASHER LOCK φ5 60153100124- 1422513 7000413A...

  • Page 62: Wires Wiring Guidance

    OPERATOR MAIN WIRE(P/N:7000770)Wiring guidance CONNECT PART DESCRIPTION PARTS NUMBER REQ'D 1883078 Connector Shell Electric brake kit 1883072 2-BIT LOCK TPA 7000327A 7000770 MAIN WIRE 1883078 Connector Shell Filter Shaker 1883072 2-BIT LOCK TPA Motor 7000195A 7000770 MAIN WIRE 1883097 Connector Shell Approach Switch 1883098 BARRIER...
  • Page 63 OPERATOR OTHER WIRES Wiring guidance CONNECT PART DESCRIPTION PARTS NUMBER REQ'D 1883037 Connector Shell Transaxle (CCL) 1883036 BARRIER 7000325 7000754 REAR DRIVR WIRE 1883037 Connector Shell Main Brush Motor 1883036 BARRIER 7000324A 7000755 MAIN BRUSH WIRE 1883078 Connector Shell Side Brush Motor 1883072 2-BIT LOCK TPA 7000193A...

  • Page 64: Wear&Tear Parts

    OPERATOR WEAR&TEAR PARTS PART DESCRIPTION NUMBER REQ'D 7000083A Side Brush Assembly(Poly) ， 2PCS 7000083 7000071 Main Brush Assembly(Poly) 7000127 Front Skirt 7000130 Rear Skirt 7000134 Side Skirt 7000048 Panel Filter ORDINARY MAINTENANCE PART DESCRIPTION NUMBER REQ'D 7000192 Belt 7000508 Cable,Front Skirt Lift-up 7000513 Cable,Main Brush 7000503...
  • Page 65 CERTIFICATE OF QUALIFIED MODEL:__________ SERIAL NO.:__________ INSPECTOR:__________ DATE:__________ ICE Cobotics (GuangDong)Company Limited TEL:(+86) 769 8186 9000 FAX:(+86) 769 8186 3000...

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