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KLR.2000
Horizontal slicer manual
Serial number: KLR-00183 - beyond
Contents
0.0: REVISION NOTICES ................................................................................................................................. 3
1.0: SAFETY PRECAUTION ............................................................................................................................. 4
2.0: IDENTIFICATION ..................................................................................................................................... 7
2.1: The product brand and type designation .......................................................................................... 7
2.2: Version of product ............................................................................................................................. 7
2.3: Manufacturer contact: ....................................................................................................................... 7
3.0: PRODUCT SPECIFICATION ...................................................................................................................... 7
3.1: Declaration of conformity with standards of products ..................................................................... 7
3.2: Flow diagram ...................................................................................................................................... 8
3.3: Range of applications intended use and general functions ............................................................... 9
3.4: Dimensions (for transport) ................................................................................................................ 9
3.5: Safety components ............................................................................................................................ 9
3.6: Specification for electricity and air .................................................................................................. 10
3.7: Blade specification ........................................................................................................................... 10
4.0: INSTALLATION ...................................................................................................................................... 11
4.1: Minimal Space Required .................................................................................................................. 11
4.2: Procedure for unpacking .................................................................................................................. 11
4.3: positioning and leveling ................................................................................................................... 12
5.0: OPERATION .......................................................................................................................................... 13
5.1: Control ............................................................................................................................................. 13
5.1.1: Emergency button..................................................................................................................... 13
5.1.2: Fault state light ......................................................................................................................... 13
5.1.3: Power ON state light ................................................................................................................. 13
5.1.4: Conveyor ON/OFF: .................................................................................................................... 13
5.1.5: Slicer ON/OFF ............................................................................................................................ 13
5.2: Cut adjustment overview ................................................................................................................. 14
5.2.1. Compression Belt Setup overview ............................................................................................ 14
5.2.1: Blade setup overview ................................................................................................................ 14
5.3: Step-by-step blade adjustment ........................................................................................................ 15
5.4: Not sliced product setup .................................................................................................................. 16
5.5. Start the slicer .................................................................................................................................. 17
Revision: 2024-08-21
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Summary of Contents for KLR KLR.2000
- Page 1 KLR.2000 Revision: 2024-08-21 Horizontal slicer manual Serial number: KLR-00183 - beyond Contents 0.0: REVISION NOTICES ..........................3 1.0: SAFETY PRECAUTION ..........................4 2.0: IDENTIFICATION ............................. 7 2.1: The product brand and type designation ..................7 2.2: Version of product ..........................7 2.3: Manufacturer contact: ........................
- Page 2 6.3: Cleaning............................24 6.3.1: Cleaning interior........................24 6.3.2: Cleaning the blade compartment ..................... 24 7.0: MAINTENANCE AND REPARATIONS BY TECHNICIANS FROM KLR SYSTEMS INC......... 25 7.1: Addresses and contact information for service technicians ............25 7.2: Technical support ......................... 25 7.3: Parts order ............................
- Page 3 KLR.2000 Revision: 2024-08-21 Horizontal slicer manual Serial number: KLR-00183 - beyond 10.8.1: CONVEYOR MOTOR PART LIST ....................39 10.9: SLICER MOTOR ..........................40 10.10: BLADE TENSIONER ........................41 10.11: BLADE MECHANISM ........................42 10.11.1: BLADE MECHANISM PART LIST ..................... 43 10.12: SPLINE SHAFT ..........................
- Page 4 KLR.2000 Revision: 2024-08-21 Horizontal slicer manual Serial number: KLR-00183 - beyond 0.0: REVISION NOTICES 2024-08-21: Updating the manual to the new format.
- Page 5 Any modifications with any aspect of the mechanical, safety, electrical design, design, or any parts connected with the equipment will void the warranty and liability of KLR Systems. If a change is required, contact KLR Systems for approval. All technical handling must be done by a qualified technician or by KLR Systems;...
- Page 6 CAUTION Safety switches: DO NOT bypass any safety components for any reason. Violation will void all warranties and responsibility from KLR Systems. If a safety component is broken, it must be replaced before starting the machine; Safety panel (fix panel) or safety doors: As a safety, component does not try to remove or unscrew them unless it is necessary for a maintenance operation.
- Page 7 KLR.2000 Revision: 2024-08-21 Horizontal slicer manual Serial number: KLR-00183 - beyond CAUTION Always wear a pair of Cut-resistant glove when manipulating the blade.
- Page 8 2.2: Version of product Serial number: located on the safety panel close to the control panel: 2.3: Manufacturer contact: KLR SYSTEMS INC. Packaging equipment manufacturer Address: 944 rue des Hérons, City, province, country: SAINT-PIE, QUEBEC, CANADA Zip code: J0H 1W0 Phone number: 450-388-0404 Web site: http://klrsystems.com/...
- Page 9 KLR.2000 Revision: 2024-08-21 Horizontal slicer manual Serial number: KLR-00183 - beyond 3.2: Flow diagram The horizontal slicer is available in one setup. Usually, the horizontal slicer is combined with a large output conveyor with a series of guides that will funnel the products into a single row.
- Page 10 KLR.2000 Revision: 2024-08-21 Horizontal slicer manual Serial number: KLR-00183 - beyond 3.3: Range of applications intended use and general functions The horizontal slicer is designed to compress and slice horizontally the products automatically without laying a chunk not sliced. Here are some features: ...
- Page 11 Pneumatic need: None 3.7: Blade specification KLR systems are providing a blade with the machine. We also sell replacing blades for your needs as a part order. KLR is not responsible for the compatibility if you decide to buy blades from another...
- Page 12 KLR.2000 Revision: 2024-08-21 Horizontal slicer manual Serial number: KLR-00183 - beyond 4.0: INSTALLATION 4.1: Minimal Space Required Before installation, make sure there is enough footprint available to fit the equipment. Here is the minimal space required to install it: 4.2: Procedure for unpacking 1.
- Page 13 KLR.2000 Revision: 2024-08-21 Horizontal slicer manual Serial number: KLR-00183 - beyond 4.3: positioning and leveling 1. Locate and position the machine where desired. 2. Make sure the machine weight is well supported, then adjust the height by changing position of the screws on each legs.
- Page 14 5.0: OPERATION Before using the machine, it is important that every operator of the machine and maintenance personnel take part in a training session given by KLR systems technicians. ALWAYS turn OFF and use a PAD LOCK DEVICE on the...
- Page 15 KLR.2000 Revision: 2024-08-21 Horizontal slicer manual Serial number: KLR-00183 - beyond 5.2: Cut adjustment overview MAKE SURE to NOT adjust the blade too close to the CAUTION belts to avoid damaging it. Follow step by step guide in 5.3.
- Page 16 KLR.2000 Revision: 2024-08-21 Horizontal slicer manual Serial number: KLR-00183 - beyond 5.3: Step-by-step blade adjustment CAUTION MAKE SURE to NOT adjust the blade too close to the belts to avoid damaging it. 1. Loosen 2 screws 2. Open the infeed door to have better view. Make sure the locking mechanism is well engaged.
- Page 17 Revision: 2024-08-21 Horizontal slicer manual Serial number: KLR-00183 - beyond 4. Close the door, reset the machine and pass the product through the machine. Keep an eye on the product during the process. if the product moves with the blade, it needs to be a bit more compressed.
- Page 18 KLR.2000 Revision: 2024-08-21 Horizontal slicer manual Serial number: KLR-00183 - beyond 5.5. Start the slicer To start the bagger: 1. Close all doors correctly. 2. Make sure both emergency button is pulled up. 3. Press the reset button. 4. Switch Slicer ON.
- Page 19 6.0: MAINTENANCE AND CLEANING Before using the machine, it is important that every operator of the machine and maintenance personnel take part in a training session given by KLR systems technicians. ALWAYS turn OFF and use a PAD LOCK DEVICE on the...
- Page 20 KLR.2000 Revision: 2024-08-21 Horizontal slicer manual Serial number: KLR-00183 - beyond 6.2: Maintenance steps 6.2.1: Blade replacement 1. Turn the machine OFF and put a pad lock; 2. Wear cut-resistant gloves; 3. Open the safety guard; 4. Remove the tension of the blade and remove the blade;...
- Page 21 KLR.2000 Revision: 2024-08-21 Horizontal slicer manual Serial number: KLR-00183 - beyond 6. Insert the blade this side; 7. The road of the blade between each guide set and we'll sit on the pulleys; The blade runs on the side of the...
- Page 22 Revision: 2024-08-21 Horizontal slicer manual Serial number: KLR-00183 - beyond Apply tension to the blade until the plate is aligned with the sensor. If the blade breaks, the spring will cause the plate to disengage from the sensor. Ensure that the plate is positioned more toward the outside, reducing movement and enabling the motor to stop more quickly.
- Page 23 KLR.2000 Revision: 2024-08-21 Horizontal slicer manual Serial number: KLR-00183 - beyond 6.2.4: Conveyor Belts Do a visual inspection on each belt, rubber texture will be flat when it is completely worn. A new belt looks like this: To replace it: 1.
- Page 24 KLR.2000 Revision: 2024-08-21 Horizontal slicer manual Serial number: KLR-00183 - beyond 5. Insert the rod. 6. Cut the acceding of the rod. 7. Apply tension on the belt. It is recommended to tight it alternately. You can help yourself by measuring each side to be sure to be equal.
- Page 25 KLR.2000 Revision: 2024-08-21 Horizontal slicer manual Serial number: KLR-00183 - beyond 6.5.7: Safety 1. Make sure every safety panel is well in place, doors are closing properly, and the machine stop when the doors are opened. 2. Test emergency buttons, buttons must not be hard to push.
- Page 26 KLR.2000 Revision: 2024-08-21 Horizontal slicer manual Serial number: KLR-00183 - beyond 7.0: MAINTENANCE AND REPARATIONS BY TECHNICIANS FROM KLR SYSTEMS INC. 7.1: Addresses and contact information for service technicians KLR SYSTEMS INC. 944 Herons Street, SAINT-PIE, QUÉBEC, CANADA J0H 1W0 450-388-0404 7.2: Technical support...
- Page 27 PR-03450 ROD ALIGNMENT GUIDE SSB40-14KK SPROCKET 14 TEETH SSB40-14QK SPROCKET 14 TEETH 9.0: DECOMMISSIONING OF THE PRODUCT It is advisable to plan a tour of KLR to reinstall the equipment after a prolonged deactivation or a move, destruction, recycling, disposal.
- Page 28 KLR.2000 Revision: 2024-08-21 Horizontal slicer manual Serial number: KLR-00183 - beyond 10.0: EXPLODED VIEWS 10.1: KLR.2000...
- Page 29 KLR.2000 Revision: 2024-08-21 Horizontal slicer manual Serial number: KLR-00183 - beyond 10.2: MAIN ASSEMBLY...
- Page 30 KLR.2000 Revision: 2024-08-21 Horizontal slicer manual Serial number: KLR-00183 - beyond 10.3: FRAME...
- Page 31 KLR.2000 Revision: 2024-08-21 Horizontal slicer manual Serial number: KLR-00183 - beyond 10.3.1: FRAME PART LIST...
- Page 32 KLR.2000 Revision: 2024-08-21 Horizontal slicer manual Serial number: KLR-00183 - beyond 10.4: CONVEYOR...
- Page 33 KLR.2000 Revision: 2024-08-21 Horizontal slicer manual Serial number: KLR-00183 - beyond 10.4.1: CONVEYOR PART LIST...
- Page 34 KLR.2000 Revision: 2024-08-21 Horizontal slicer manual Serial number: KLR-00183 - beyond 10.5: COMPRESSION BELT...
- Page 35 KLR.2000 Revision: 2024-08-21 Horizontal slicer manual Serial number: KLR-00183 - beyond 10.5.1: COMPRESSION BELT PART LIST...
- Page 36 KLR.2000 Revision: 2024-08-21 Horizontal slicer manual Serial number: KLR-00183 - beyond 10.6: GUARDS...
- Page 37 KLR.2000 Revision: 2024-08-21 Horizontal slicer manual Serial number: KLR-00183 - beyond 10.6.1: GUARDS PARL LIST...
- Page 38 KLR.2000 Revision: 2024-08-21 Horizontal slicer manual Serial number: KLR-00183 - beyond 10.7: BLADE COMPARTMENT...
- Page 39 KLR.2000 Revision: 2024-08-21 Horizontal slicer manual Serial number: KLR-00183 - beyond 10.8: CONVEYOR MOTOR...
- Page 40 KLR.2000 Revision: 2024-08-21 Horizontal slicer manual Serial number: KLR-00183 - beyond 10.8.1: CONVEYOR MOTOR PART LIST...
- Page 41 KLR.2000 Revision: 2024-08-21 Horizontal slicer manual Serial number: KLR-00183 - beyond 10.9: SLICER MOTOR...
- Page 42 KLR.2000 Revision: 2024-08-21 Horizontal slicer manual Serial number: KLR-00183 - beyond 10.10: BLADE TENSIONER...
- Page 43 KLR.2000 Revision: 2024-08-21 Horizontal slicer manual Serial number: KLR-00183 - beyond 10.11: BLADE MECHANISM...
- Page 44 KLR.2000 Revision: 2024-08-21 Horizontal slicer manual Serial number: KLR-00183 - beyond 10.11.1: BLADE MECHANISM PART LIST...
- Page 45 KLR.2000 Revision: 2024-08-21 Horizontal slicer manual Serial number: KLR-00183 - beyond 10.12: SPLINE SHAFT...
- Page 46 KLR.2000 Revision: 2024-08-21 Horizontal slicer manual Serial number: KLR-00183 - beyond 10.13: OIL CANISTER OPTION...
- Page 47 KLR.2000 Revision: 2024-08-21 Horizontal slicer manual Serial number: KLR-00183 - beyond 10.14: BLADE COMPARTMENT COVER...
- Page 48 KLR.2000 Revision: 2024-08-21 Horizontal slicer manual Serial number: KLR-00183 - beyond...
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