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Huge Pump HP02 Service & Operating Manual

Huge Pump HP02 Service & Operating Manual

Air operated double diaphragm pump

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SERVICE & OPERATING MANUAL
AIR OPERATED DOUBLE DIAPHRAGM PUMP
HP02
www.gunalsanpompa.com • satis@gunalsanpompa.com

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Summary of Contents for Huge Pump HP02

  • Page 1 SERVICE & OPERATING MANUAL AIR OPERATED DOUBLE DIAPHRAGM PUMP HP02 www.gunalsanpompa.com • satis@gunalsanpompa.com...
  • Page 3 U s e r ’ s M a n u a l I n d u s t r i a l T r a n s f e r P u m p s Index 03.2018 1 - Attention Symbols and Warnings 1.1 - Attention Symbol 1.2 - Warnings 1.2.1 - Equipment Misuse Hazard...
  • Page 4 U s e r ’ s M a n u a l I n d u s t r i a l T r a n s f e r P u m p s 1-Attention Symbols and Warnings - Comply with necessary fire instructions and electricity and security instructions.
  • Page 5 U s e r ’ s M a n u a l I n d u s t r i a l T r a n s f e r P u m p s 1.2.2- Toxic Fluid Hazard - Do not transfer non-conductor inflammable If toxic fluid or fume contacts with fluids with non-conductor pump body materials eyes or any part of the body during...
  • Page 6 U s e r ’ s M a n u a l I n d u s t r i a l T r a n s f e r P u m p s 2-Installation - Rubber wedge should be placed under pump stands in a place where installation is made while installing 2.1- General Information the diaphragm pump.
  • Page 7 U s e r ’ s M a n u a l I n d u s t r i a l T r a n s f e r P u m p s 2.1.1- Secure Operation 2.1.2- Secure Operation Temperature for Elastomer Parts Temperature for body max.
  • Page 8 U s e r ’ s M a n u a l I n d u s t r i a l T r a n s f e r P u m p s CAUTION Air pressurized between air line 2.4- Compression Line Compression line should be connected to master line connected to the diaphragm pump...
  • Page 9 U s e r ’ s M a n u a l I n d u s t r i a l T r a n s f e r P u m p s CAUTION It is recommended to use pressure 2.7- Grounding relief valve in systems where pressure is used in the highest way.
  • Page 10 U s e r ’ s M a n u a l I n d u s t r i a l T r a n s f e r P u m p s 2.8- Washing and Cleaning the Pump - Pipe connections should be made flexible in a place The diaphragm pump to be installed was exposed where the diaphragm pump was installed.
  • Page 11 U s e r ’ s M a n u a l I n d u s t r i a l T r a n s f e r P u m p s 3-OPERATION 3.1 Technical Information 3.1.1- Performance Curve and Pump Figure Plastic Body Performance Curve of HP 02 (1/4”) Diaphragm Pump 1,8 m...
  • Page 12 3.1.3- Spare Part Type Coding HP XX XX - XX XXX XX - XX Elastomers Elastomers Body Pump Size Pump Size Product Name Huge Pump Elastomers Pump Size ¼” Neoprene HP XX X XX - XX ¾” Santoprene 1” Buna - N Elastomers 1½”...
  • Page 13 U s e r ’ s M a n u a l I n d u s t r i a l T r a n s f e r P u m p s 3.1.5- Pump Scaling with Plastic Body 3.1.6- Packaging Sizes and Weights As it is seen in the following figure, the diaphragm pump is connected to pump fixing board from its...
  • Page 14 I n d u s t r i a l T r a n s f e r P u m p s 3.1.7- Spare Part Drawing (PLASTIC) HP02 PLASTIC BODY PUMP PART LIST ITEM NO PART NUMBER DESCRIPTION PIECE...
  • Page 15 U s e r ’ s M a n u a l I n d u s t r i a l T r a n s f e r P u m p s 4- MAINTENANCE 4.1.1- Removal of the Diaphragm Remove external diaphragm fastener by turning it If fluid to be transferred before starting pump counter-clockwise via use of 12 socket wrench to...
  • Page 16 U s e r ’ s M a n u a l I n d u s t r i a l T r a n s f e r P u m p s 4.2 – Air Valve Kit Types and Maintenance 4.3 –...
  • Page 17 U s e r ’ s M a n u a l I n d u s t r i a l T r a n s f e r P u m p s Pay attention that pilot valve ends are adjusted 4-5 –...
  • Page 18 U s e r ’ s M a n u a l I n d u s t r i a l T r a n s f e r P u m p s 4.6- PROBLEMS THAT MAY OCCUR IN THE PUMP AND THEIR SOLUTIONS If pressure air comes to the pump and The case piston may be stuck.
  • Page 19 In no event, Gunalsan/HUGE accepts any compen- Extended Product Warranty sation, loss, damage and injury responsibility under Pumps, produced with Gunalsan/HUGE pump brand, no circumstances, does not accept any responsibil- are warranted against labor and fabrication faults for ity, liability, cost or expenditure that are directly or 2 years as of invoice date.
  • Page 20 www.gunalsanpompa.com • satis@gunalsanpompa.com...