deconta Classic 1000 Operating Instructions Manual

Material lock

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Operating instructions (original)
Material lock Classic
deconta GmbH
Im Geer 20
46419 Isselburg
Phone:
02874/9156-0
Fax:
02874/9156-11
E-Mail:
info@deconta.com
Web:
www.deconta.com
Language: EN
Version: 2
Date of issue:
13.12.2024

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Summary of Contents for deconta Classic 1000

  • Page 1 Operating instructions (original) Material lock Classic Language: EN Version: 2 Phone: 02874/9156-0 deconta GmbH Fax: 02874/9156-11 Date of issue: Im Geer 20 E-Mail: info@deconta.com 13.12.2024 46419 Isselburg Web: www.deconta.com...
  • Page 2: Table Of Contents

    Table of contents Product and manufacturer ....................4 Product ........................4 Manufacturer ......................4 Change index ......................4 About these operating instructions ................5 Purpose ........................5 Availability ......................5 Warnings ........................ 6 2.3.1 Warning words and warning colours ............6 2.3.2 Structure ....................
  • Page 3 Table of contents Commissioning with MZA 30 control unit (option) ............24 10 Spare parts ........................25 11 Maintenance ........................26 12 Possible faults and how to rectify them ............... 26 13 Storage ........................... 26 13.1 Prerequisites ......................26 14 Waste disposal....................... 27 14.1 Qualification of staff ....................
  • Page 4: Product And Manufacturer

    Product and manufacturer Product and manufacturer Product The following product is described in these operating instructions: Material lock Classic. Manufacturer Name and address deconta GmbH Im Geer 20 46419 Isselburg Telephone 02874/9156-0 02874/9156-11 e-mail info@deconta.com Internet www.deconta.com Change index date...
  • Page 5: About These Operating Instructions

    About these operating instructions About these operating instructions To ensure proper and safe use of the airlock, follow the descriptions and recommended actions in these operating instructions. Keep these operating instructions for future reference until the airlock has been disposed Purpose These operating instructions contain information on the safe, trouble-free and economical use of the airlock.
  • Page 6: Warnings

    About these operating instructions Warnings These operating instructions may contain warnings that warn of residual dangers. The categorisation of the warnings is based on the severity of the damage that can occur if the warnings are ignored and the recommended actions are not followed. 2.3.1 Warning words and warning colours Warnings are introduced with one of the following warning words and marked with a...
  • Page 7: Symbols

    About these operating instructions Symbols The following symbols are used in these operating instructions. 2.4.1 Warning signs The warning sign is a safety sign that warns of a risk or danger. The following table provides an overview of the warning signs used and their meaning. Symbol Meaning Symbol...
  • Page 8: Description Of The

    This section contains information on understanding the airlock. General description General description of the product The lock was designed and built by the company deconta GmbH, Im Geer 20, 46419 Isselburg. When carrying out remediation work in enclosed spaces, it is important to prevent pollutants from leaving the remediation area in an uncontrolled manner and thus posing a risk to people and the environment.
  • Page 9: Operating Modes

    Description of the Operating modes 3.4.1 Available operating modes Type of utilisation The airlock is intended exclusively for use in the following types of utilisation. Use for other types of utilisation is not in accordance with the intended purpose. User groups ▪...
  • Page 10: Accessories

    Description of the Accessories The following accessories are optionally available for the material lock: Designation Article no. Illustration Wall unit with 1x connection at the top BO17601 or bottom Wall element with 1x connection in the BO17603 centre Wall unit with 2x connection at top or BO17612 bottom and centre Wall element with 2x connection at top...
  • Page 11 Description of the Wall with hose connection BO1081b Ramp 1400mm long BO3111 Ramp 700mm long BO3111a Roller conveyor gratings BO21602 Material lock Classic 11 from 28 Original operating instructions Version 2...
  • Page 12 Description of the Roller conveyor for floor gratings BO2403 Model 1000 BO6490a Flaps" vertical blind Model 2000 BO6490 Material lock Classic 12 from 28 Original operating instructions Version 2...
  • Page 13: Technical Data

    Technical data Technical data Dimensions 2-chamber airlock Length x width x height (mm) Model 1000 2090 x 1045 x 2168 Model 2000 2090 x 2090 x 2168 Weights 2-chamber airlock Weight (kg) without transport device Model 1000 approx. 300 Model 2000 approx.
  • Page 14: Security

    Security Security This section contains information on the protection of humans, pets, farm animals and the environment. Intended use The airlock is intended exclusively for the following use: Intended use When carrying out remediation work in enclosed spaces, it is important to ensure that pollutants do not leave the remediation area in an uncontrolled manner and thus pose a risk to people and the environment.
  • Page 15: Misapplication

    Security Misapplication Use of the lock for the following purposes is not permitted: Reasonably foreseeable misuse ▪ Any application other than that described in the operating instructions ▪ Any use of the airlock other than that described under "Intended use" without the written consent of the manufacturer ▪...
  • Page 16: Transport

    Transport Transport This section contains information on transporting the airlock. Transport is the relocation of the lock by manual or technical means. Loss of warranty claims The manufacturer's warranty is void in the following cases: • In the event of modifications to the lock that have not been agreed with the manufacturer •...
  • Page 17: Means Of Transport

    Transport 6.2.5 Means of transport A means of transport that fulfils the following requirements is needed for safe transport: • The load-bearing capacity must be dimensioned so that the mass of the airlock can be safely accommodated. • The size of the transport surface must be dimensioned so that the airlock can be placed safely on the transport surface without falling down.
  • Page 18: Assembly

    Assembly Assembly This section contains information on the safe installation of the airlock. Do not operate the airlock if it is visibly damaged. Contact deconta GmbH immediately. Preparation Before the lock is installed: • Determine the exact location and floor plan •...
  • Page 19 Assembly Insert the corner profile at the corner of a floor element into the mounting bracket and clamp the quick-release fastener attached to the end of the corner profile to the floor elements. Insert the roller shutter guide and wall panel into the mounting brackets of the floor panel and the corner profile.
  • Page 20 Assembly Insert the remaining wall units and roller shutter guides. Insert the guide pins of the roller shutters into the roller shutter guides. Guide spigot Receiver Material lock Classic 20 from 28 Original operating instructions Version 2...
  • Page 21 Assembly Position the roof elements and then secure them with quick-release fasteners. Fit the hose connection flange. Attach shower device. Material lock Classic 21 from 28 Original operating instructions Version 2...
  • Page 22: Commissioning With Positive Locking (Option)

    Commissioning with positive locking (option) Commissioning with positive locking (option) Set up the airlock as described under point 7. Connect the cables of the three roller shutter guides to the plugs in the roof element from the inside. Connect the supplied electrical cables to the three connections on the outside of the roof (where the plugs are also connected from the inside) and connect them to the forced locking control unit.
  • Page 23 Commissioning with positive locking (option) The roller shutters are equipped with an emergency stop switch. The locking mechanism of the respective roller shutter is unlocked by pressing it. An acoustic signal sounds. Material lock Classic 23 from 28 Original operating instructions Version 2...
  • Page 24: Commissioning With Mza 30 Control Unit (Option)

    Commissioning with MZA 30 control unit (option) Commissioning with MZA 30 control unit (option) See separate operating instructions for material lock control MZA 30. Material lock Classic 24 from 28 Original operating instructions Version 2...
  • Page 25: Spare Parts

    Spare parts Spare parts Original spare parts should be used to ensure safe, trouble-free and economical use of the airlocks. Material lock Classic 25 from 28 Original operating instructions Version 2...
  • Page 26: Maintenance

    Maintenance Maintenance Daily maintenance ▪ Check the water pipes for free flow ▪ Clean the airlock area daily ▪ Clean the airlocks carefully with a damp cloth at the end of each shift ▪ Checking the floor elements for free flow Commercially available household cleaners can be used for cleaning and care.
  • Page 27: Waste Disposal

    Waste disposal Waste disposal Disposal is the capture, collection, transformation, selection, processing, regeneration, destruction, utilisation and sale of the materials to be disposed of that are installed in the airlock. This section contains information on the proper and professional disposal of the airlock. 14.1 Qualification of staff Persons disposing of the airlock must fulfil the following requirements:...
  • Page 28: Material Lock Classic 2 From

    EC Declaration of Conformity EC Declaration of Conformity The manufacturer deconta GmbH Im Geer 20 46419 Isselburg hereby declares that the following product Product designation: Material lock Classic Model 1000 / 2000 Trade name: Material lock Classic Description: Material lock in a modular system for separating the contaminated and clean areas. Any number of chambers can be connected without special components and without tools.

This manual is also suitable for:

Classic 2000

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