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ABB OmniCore C90XT Type A Product Manual
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ABB OmniCore C90XT Type A Product Manual

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ROBOTICS
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OmniCore C90XT Type A

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Summary of Contents for ABB OmniCore C90XT Type A

  • Page 1 ROBOTICS Product manual OmniCore C90XT Type A...
  • Page 2 Trace back information: Workspace 24C version a7 Checked in 2024-09-24 Skribenta version 5.5.019...
  • Page 3 Product manual OmniCore C90XT Type A OmniCore Document ID: 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved. Specifications subject to change without notice.
  • Page 4 Except as may be expressly stated anywhere in this manual, nothing herein shall be construed as any kind of guarantee or warranty by ABB for losses, damage to persons or property, fitness for a specific purpose or the like.
  • Page 5 Controller description OmniCore C90XT Type A ..................Technical data for OmniCore C90XT Type A controller ..........Safety functions and safety related data for OmniCore C90XT Type A ......The unit is sensitive to ESD ................. Handling of FlexPendant ..................Network security ....................
  • Page 6 Replacing the 4G Connected Services gateway ..........5.2.6 Replacing the scalable I/O unit ..............5.2.7 Replacing the safety digital base device ............5.2.8 Replacing the main computer ..............Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 7 Troubleshooting the Ethernet switch (DSQC1035) ......... 7.3.10 Troubleshooting the main computer ............7.3.11 Troubleshooting the process power supply ..........7.3.12 Troubleshooting the power supply, ODVA ............ Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 8 Manipulator cables .................... 9.3.1 Manipulator cables .................. 9.3.2 Customer cables - CP/CS connectors (option) ..........9.3.3 Customer cables - Ethernet floor cables ............Index Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 9 Product manual scope The manual covers all variants and designs of the OmniCore C90XT Type A. Some variants and designs may have been removed from the business offer and are no longer available for purchase.
  • Page 10 Overview of this manual Continued References All documents can be found via myABB Business Portal, www.abb.com/myABB. Document name Document ID Product specification - OmniCore C line 3HAC065034-001 Circuit diagram - OmniCore C90XT Type A 3HAC086305-010 User manual - FlexPendant 3HAC093167-001...
  • Page 11 Product documentation Categories for user documentation from ABB Robotics The user documentation from ABB Robotics is divided into a number of categories. This listing is based on the type of information in the documents, regardless of whether the products are standard or optional.
  • Page 12 The operating manuals describe hands-on handling of the products. The manuals are aimed at those having first-hand operational contact with the product, that is production cell operators, programmers, and troubleshooters. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 13 Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 14 This page is intentionally left blank...
  • Page 15 Limitation of liability Any information given in this manual regarding safety must not be construed as a warranty by ABB that the industrial robot will not cause injury or damage even if all safety instructions are complied with. The information does not cover how to design, install and operate a robot system, nor does it cover all peripheral equipment that can influence the safety of the robot system.
  • Page 16 Extended Safety Functions. Performance level data The performance level data for the respective controller variant is presented in section Safety functions and safety related data for OmniCore C90XT Type A on page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing...
  • Page 17 The plant liable must make sure that the personnel is trained on the robot, and on responding to emergency or abnormal situations. Personal protective equipment Use personal protective equipment, as stated in the instructions. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 18 NOTE Signal word used to indicate important facts and conditions. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 19 Symbol Designation Significance Signal word used to indicate where to find additional information or how to do an operation in an easier way. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 20 Label Description Read the user manual before use. xx1400001152 CE label xx1800000835 UL certified (robot with controller) xx1400002061 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 21 High voltage inside the module even if the main switch is in the OFF position. xx1400001156 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 22 SRRC label for 3G (only for Chinese market) OmniCore XXX OmniCore XXX-3G-LTD XXXXXXXXXXX xx2300001441 SRRC label for 4G (only for Chinese market) OmniCore XXX OmniCore XXX-4G-LTD XXXXXXXXXXX xx2400001217 Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 23 Automatic Stop (AS) initiate the protective stop function in automatic mode only. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 24 100 ms. Stop category configuration for OmniCore The stop category configuration is done in RobotStudio, in the tool Visual SafeMove. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 25 1 Inspect the machinery in order to detect the reason for the emergency stop device actuation. 2 Locate and disengage the emergency stop device or devices that initiated the emergency stop function. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 26 In case of hazard, release or compress the three-position enabling device. How to use the hold-to-run function for manual high speed mode is described in the operating manual for the controller. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 27 Teach or tune programmed manipulator positions The mode manual high speed The mode manual high speed, is used for program verification only. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 28 Setting program pointer (to Main, to routine, to cursor, to service routine, etc.) • Starting and stopping program execution • Stepping program execution • Manually adjusting speed (0–100%) Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 29 GS, see actual controller) Note Prior to allowing the robot to operate in automatic mode, ensure that any suspended safeguards, are returned to full functionality. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 30 When the robot is installed at a height, hanging, or other than mounted directly on the floor, there will be additional hazards. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 31 Compressed air • Hydraulics End-effector hazards require particular attention for applications which involve close human collaboration with the robot. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 32 Before the robot system is put into operation, verify that the safety functions are working as intended and that any remaining hazards identified in the risk assessment are mitigated to an acceptable level. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 33 Safety devices that are not connected to the robot or robot system cannot initiate a protective or emergency stop. These must be stored out of sight so that they cannot be mistaken for being in use. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 34 See safety instructions for the batteries in Material/product safety data sheet - Battery pack (3HAC043118-001). Related information See also the safety information related to installation and operation. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 35 The manipulator can move unexpectedly at any time. DANGER Troubleshooting on the controller while powered on must be performed by personnel trained by ABB or by ABB field engineers. A risk assessment must be done to address both robot and robot system specific hazards.
  • Page 36 See section Decommissioning on page 369. If the robot is decommissioned for storage, take extra precaution to reset safety devices to delivery status. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 37 2.1 OmniCore C90XT Type A About OmniCore C90XT Type A The OmniCore C90XT Type A is one of OmniCore C line compact controllers. The OmniCore C90XT Type A controller offers a compact solution suitable for most applications with room for some additional equipment inside.
  • Page 38 2 Controller description 2.2 Technical data for OmniCore C90XT Type A controller 2.2 Technical data for OmniCore C90XT Type A controller Overview of the controller OmniCore C90XT Type A is intended to be used in industrial environment. xx2400001212 X2,X3 Reserved interface...
  • Page 39 2 Controller description 2.2 Technical data for OmniCore C90XT Type A controller Continued X104 X103 K5.1 K5.2,3 PE-BUS xx2400001319 Reference OmniCore C90XT to circuit Type A diagram Basic box Baseline Extension box Option Drive unit Baseline Power unit Baseline SMB connector...
  • Page 40 2 Controller description 2.2 Technical data for OmniCore C90XT Type A controller Continued Reference OmniCore C90XT to circuit Type A diagram Heat exchanger Baseline Axis computer Main computer Baseline DeviceNet A2.K2 Option Power supply Power supply DSQC 609 power supply...
  • Page 41 2 Controller description 2.2 Technical data for OmniCore C90XT Type A controller Continued Extension box Parameter Value Width 500 mm Depth 355 mm Height 295 mm Weight Controller Weight OmniCore C90XT Type A 46 kg (not including the extension box)
  • Page 42 2 Controller description 2.2 Technical data for OmniCore C90XT Type A controller Continued Note The humidity conditions shall apply with the environmental conditions EN 60721-3-3, climatic class 3K3. For temperatures 0-30°C, the relative humidity must not exceed 85%. For temperatures exceeding 30°C, the absolute humidity...
  • Page 43 Continued Line fusing There is no integrated fuse inside the OmniCore C90XT Type A controller. Add an external fuse (time-delay) or circuit breaker (class K) according to full load current, as marked on the controller nameplate. The following table shows the recommended rating for an external fuse or circuit breaker.
  • Page 44 2 Controller description 2.2 Technical data for OmniCore C90XT Type A controller Continued Drive system The drive system provides motion power and absorbs excess braking energy when the robot is running. The drive system label, which is placed on the top of the controller, contains...
  • Page 45 2 Controller description 2.2 Technical data for OmniCore C90XT Type A controller Continued Manipulator Controller Drive system type CRB 15000-10/1.52 OmniCore C30 CRB 15000-10/1.52 OmniCore C30 Type A CRB 15000-12/1.27 OmniCore C30 CRB 15000-12/1.27 OmniCore C30 Type A Note Controllers with different drive systems are not interchangeable.
  • Page 46 2 Controller description 2.3 Safety functions and safety related data for OmniCore C90XT Type A 2.3 Safety functions and safety related data for OmniCore C90XT Type A Note During the mission time, the three-position enabling device on the FlexPendant can handle a maximum demand rate of 10 x 7d x 52w x 20y operations; the emergency stop on the FlexPendant can handle a maximum demand rate of 4 x 7d x 52w x 20y operations.
  • Page 47 2 Controller description 2.3 Safety functions and safety related data for OmniCore C90XT Type A Continued Extended Safety Functions For extended safety functions, see Application manual - Functional safety and SafeMove, 3HAC066559-001 and the corresponding application manual for protocols PROFINET/PROFIsafe and EtherNet/IP, CIP safety.
  • Page 48 Use a dissipative table mat. The mat should provide a controlled discharge of static voltages and must be grounded. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 49 2.4 The unit is sensitive to ESD Continued Wrist strap button The location of the wrist strap button is shown in the following illustration. xx1900001446 Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 50 FCC statement Changes or modification to the FlexPendant not expressly approved by ABB will void the user’s authority to operate the equipment. This device complies with Part 15 of the FCC Rules. Operation is subject to the...
  • Page 51 ABB Ltd and its entities are not liable for damage and/or loss related to such security breaches, any unauthorized access, interference, intrusion, leakage and/or theft of data or information.
  • Page 52 The third party license terms apply only to the respective software to which the license pertains, and the third party license terms do not apply to ABB products. With regard to programs provided under the GNU general public license and the GNU lesser general public license licensor will provide licensee on demand, a machine-readable copy of the corresponding source code.
  • Page 53 Note ABB Connected Services is the new name for the functionality previously known as ABB Ability. During a period of time, both names will appear in and on our products. The OmniCore™ controller hardware is delivered with a standard mobile connection (Cellular data connection), or WIFI modem and/or Ethernet connection.
  • Page 54 Changes or modifications not expressly approved by ABB could void the user’s authority to operate the equipment under FCC rules. When the optional connectivity module is installed, the operating conditions must be such that there is a minimum separation distance of 20 cm between the dedicated antenna and nearby persons or other antennas.
  • Page 55 Continued Data ABB will not acquire any right, title and interest in the data other than the rights granted by Customer to ABB, but ABB will have the right to collect, store, aggregate, analyze or otherwise use the data for (i) providing and maintaining the hardware, services and/or the ABB software to Customer;...
  • Page 56 This page is intentionally left blank...
  • Page 57 Note Always connect the OmniCore C90XT Type A and the robot to protective earth and residual current device (RCD) before connecting to power and starting any installation work. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing ©...
  • Page 58 If the controller replaces another OmniCore controller, see Operating manual - Integrator's guide OmniCore for descriptions of how to transfer software configurations (controller software recovery). Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 59 WARNING When lifting and transporting the cabinet using a forklift, the cabinet door must be closed to avoid tilting. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 60 3.3.1 Lifting the controller cabinet Continued WARNING Stacked cabinets must be lifted separately. Use a suitable lifting accessory to avoid injury to personnel! Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 61 Check for any visible transport damage. Note Stop unpacking and contact ABB if transport damage is found. Clean the unit with a lint-free cloth, if necessary. Make sure that the lifting accessory used (if applicable) is suitable to handle the weight of the controller.
  • Page 62 3 Installation and commissioning 3.3.3 Storing 3.3.3 Storing Storing the controller For storing, see Transportation and storage conditions on page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 63 (not rack-mounted). Do not place any cables over the right covers as it leads to inefficient cooling. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 64 600 mm and 1,900 mm above the servicing level. An upper limit of 1,700 mm is recommended. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 65 3.4.2 Securing and stacking the controller cabinet Securing the controller The controller can be secured to the ground. The figure below shows the bolt pattern for the OmniCore C90XT Type A controller. The diameter of the four bolt holes are 14 mm. 11(4X)
  • Page 66 Remove the four screws on top of the con- troller. xx2200002032 Install the mounting bolts. xx2200002033 Place the upper controller with locating on the bolts. xx2200002034 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 67 3.4.2 Securing and stacking the controller cabinet Continued Action Info/illustration Tighten and lock the controllers with the bolts and nuts. xx2200002035 Tightening torque: 5.5 Nm±10%. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 68 The FlexPendant should always be placed in the holder when it is not used and it is not allowed to use by unauthorized person. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 69 Use this procedure to mount the bracket for the emergency stop to the FlexPendant holder. Action Note/illustration Remove the four screws. Separate the rear part from the FlexPend- ant holder. xx2000002356 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 70 Refit the rear part and secure with the Screws: BN33 Phillips pan head tapping screws. screw ST3.5x16 (4 pcs) Tightening torque: 9.4 Nm-12.2 Nm xx2000002356 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 71 Use this procedure to hang the FlexPendant holder on any place that can hold the bracket, like the door of the equipment. The bracket is included on delivery. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 72 Separate the rear part from the FlexPend- ant holder. xx2000002356 Clean the surface and make sure it is dry. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 73 Remove the protective liner from the tape. xx2000002357 Press the holder onto the desired place. Use two M5 screws to secure the holder. xx2000002358 Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 74 Connect the antenna cable to the Connec- ted Services gateway by rotating the connector. xx2300001642 xx2300000672 Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 75 CAUTION Always inspect the connector for dirt or damage before connecting it to the controller. Clean or replace any damaged parts. Connectors The following details the connection interface on the OmniCore C90XT Type A controller. xx2400001320 Description Manipulator signal connector...
  • Page 76 3 Installation and commissioning 3.5.1 Connectors on the OmniCore C90XT Type A controller Continued Description TPU cover FlexPendant connection (TPU connector) ETH outlet connector Motors on lamp Power inlet switch Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing...
  • Page 77 Ethernet, according to the standard specification of the respective bus. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 78 Multi wire 4 pair 1.0//17 Multi wire 6 pair 1.0//17 Multi wire 9 pair 1.0//17 0.75//18 three phase 1.0//17 three phase 10.3 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 79 • Cables carrying analog low-level signals is another exception where the shield should be grounded at only one end. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 80 Shield pigtail termination, as shown below, shall be avoided. If a pigtail connection cannot be avoided, make it as short as possible. xx1700001321 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 81 Connecting incoming mains and protective earth to the controller on page For information on how to connect protective earth for the manipulator, see the corresponding product manual. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 82 The screens of the 2 cables must be connected as shown in the figure, but not connected to the chassis of the unit. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 83 V max voltage and 125 V nominal voltage. The resistor should be 100 Ω, and the capacitor should be 1W 0.1 - 1 µF (typically 0.47 µF). Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 84 Action Connect the manipulator cable to the connector X1. Lock the connector with the lever. Secure the cables to avoid tripping or wear. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 85 Female insert, quick lock Angle hood M20 Cable gland M20 Sealing screw Specifications The following describes the cable requirements for the incoming mains connection to the OmniCore C90XT Type A controller. Component Description Cable type Flexible oil resistant rubber Cable area 3C x 2.5 mm...
  • Page 86 PE, Protective Earth, grounding Remove cable jacket and strip the fine stranded wires about 10 mm if needed. xx1900001458 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 87 Push fine stranded wires into the Han- Quick Lock contact and push the slide with a screw driver until it comes to a stop. xx1900001459 Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 88 Residual current on page Connection of protective earth Note The whole cabinet ground is connected to the X0.PE point. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 89 Always inspect the connector for dirt or damage before connecting it to the controller. Clean or replace any damaged parts. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 90 Line fusing There is no integrated fuse in side OmniCore C90XT Type A controller. An external fuse or circuit breaker must be added by the integrator, according to the full load current rating. The full load current for the robot is marked on the controller name...
  • Page 91 CAUTION The FlexPendant connector shall only be used to connect the FlexPendant. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 92 1 On the status bar, tap the QuickSet button. 2 Tap the Logout/Restart tab. 3 In the FlexPendant section, tap Detach FlexPendant. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 93 A popup window with 30 seconds countdown timer is displayed. xx1900000404 5 When the countdown is progressing, detach the FlexPendant. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 94 Attach the connector to the controller and tighten the locking ring or screws. CAUTION Make sure that the emergency stop device is not pressed in before attaching the FlexPendant. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 95 Note The management port shall never be used for more than one client at a time. ABB Robotics assumes no responsibility for any errors/hazards that may appear when more than one client is used.
  • Page 96 24V_TRUNK 24V_TRUNK 24V_TRUNK Connector X19 Description Connection Connector for 24V_IO_EXT output Type SC 3.81 90F Weidmüller Article number 1793380000 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 97 MS_ONOFF Connector X31 Description Connection Connector for system power mode control Type Dynamic D-1200D Tyco Electronics Article number 2-1827876-2 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 98 Connector X1, X2, X3, X4, X6, X9 Description Connection Connectors for ECAT, MGMT, DEV, TPU and DRV (Motion Link) Type RJ45 Article number Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 99 Name Description BI_DA+ BI_DA- BI_DB+ BI_DB- Ethernet switch front panel connectors xx2300001768 Connector X1, X2, X3, X4 Description Connection Connectors for ABB Connect, WAN1, WAN2 and LAN. Type RJ45 Article number Label ABB Connect WAN1 WAN2 Name Description BI_DA+ BI_DA-...
  • Page 100 Article number 1376137-1 Name Name 24V_CH1_HMI ENABLE_CH1 HMI_ESTOP_CH1 0V_IO_HMI HMI_ESTOP_CH2 ENABLE_CH2 0V_IO_HMI 24V_CH2_HMI 24V_TPU 0V_TPU MON_LAMP 24V_MON MON_PB 24V_MON Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 101 Name Name 0V_IO_EXT 24V_CH2_EXT EXT_ESTOP_CH2_N EXT_ESTOP_CH2_P EXT_ESTOP_CH1_N EXT_ESTOP_CH1_P 0V_IO_EXT 24V_CH1_EXT 0V_IO_EXT 24V_CH2_EXT GS_CH2_N GS_CH2_P GS_CH1_N GS_CH1_P 0V_IO_EXT 24V_CH1_EXT Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 102 A protective stop device needs to be connected to the protective stop input. See example below. Customer provided protec ve stop device A2.K5.X14 24V_CH1_EXT GS_CH1_P GS_CH1_N 0V_IO_EXT 24V_CH2_EXT GS_CH2_P GS_CH2_N 0V_IO_EXT xx2300000995 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 103 This to allow operation in both automatic and manual mode: Customer provided emergency stop device A2.K5.X14 24V_CH1_EXT EXT_ESTOP_CH1_P EXT_ESTOP_CH1_N 0V_IO_EXT 24V_CH2_EXT EXT_ESTOP_CH2_P EXT_ESTOP_CH2_N 0V_IO_EXT xx2300000997 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 104 If separate power supplies are used for each channel (Ch1, Ch2) they must have common ground. For more connections other than those illustrated above, carefully assess the risk before use and contact your local ABB for support. Connector X15 Description...
  • Page 105 A protective stop device needs to be connected to the protective stop input. See example below. Customer provided protec ve stop device A2.K5.X15 24V_CH1_EXT AS_CH1_P AS_CH1_N 0V_IO_EXT 24V_CH2_EXT AS_CH2_P AS_CH2_N 0V_IO_EXT xx2300000993 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 106 Next Stage ESOUT1_N Isola on ESOUT2_P Relay Output for Safety Input of Next Stage ESOUT2_N Isola on xx2300000999 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 107 X15 for an optional Motors On push button and an indication lamp. Customer provided device A2.K5.X15 Push bu on 24V_MON MON_PB1 Lamp 24V_MON(+) MON_LAMP(-) xx2300001000 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 108 3 Installation and commissioning 3.5.8 Descriptions for connectors Continued Antenna connector The Connected Services Gateway unit has either an ABB Connect port or an antenna connector on the front. See installation procedures in section On-site installation on page xx1900002450 The 4G Connected Services Gateway unit has an antenna connector on the front.
  • Page 109 The connectors contain 16 digital input signals, 16 digital output signals, 24 V and 0 V for the outputs. For connection details, see Circuit diagram - OmniCore C90XT Type A, 3HAC086305-010 and Application manual - Scalable I/O, 3HAC070208-001. Conveyor tracking module (option) For detail information on customer connections to conveyor tracking module, see Application manual - Conveyor tracking, 3HAC066561-001.
  • Page 110 Note The 24 V terminal block power supply is isolated from the internal logical circuit of the controller. For connection details, see Circuit diagram - OmniCore C90XT Type A, 3HAC086305-010. Customer cable layout It is recommended to use multicore cable for the customer connection.
  • Page 111 3 For user-created stop configurations, select the signal that should trigger the stop in the Trigger signal dropdown menu. • 0 = activate stop • 1 = deactivate stop Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 112 7 After the configuration is done, the safety configuration must be transferred to the controller and then a restart of the controller is required. See also the circuit diagram, Circuit diagram - OmniCore C90XT Type A. Apply the configuration to the controller...
  • Page 113 Always read the RobotWare release notes and verify the robot stopping functions by test after an upgrade. Contact your local ABB office for guidance. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 114 A restart will continue the program ted, e.g. after having been jogged execution. away. \AllMoveTasks: all robots will be stopped. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 115 At power fail, all execution will be stopped. After powerOn/motorsOn, it is possible to restart and continue the execution where it stopped. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 116 Stopping time and distance metric for stop category 0 and stop category 1 are detailed in the product specification for the respective manipulator. The data is valid for floor mounted manipulators, without any tilting. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 117 Ethernet networks on OmniCore on page xx2300001738 Available board The following master board is available. Description Article number Type designation DeviceNet M/S 3HAC085254-001 DSQC1096 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 118 Application manual - I/O Engineering 3HAC082346-001 Application manual - EtherNet/IP Scanner/Adapter 3HAC066565-001 Application manual - PROFINET Controller/Device 3HAC066558-001 Application manual - CC-Link IE Field Basic 3HAC082295-001 Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 119 I/O base device. Scalable I/O devices The I/O device DSQC1030 Digital Base belongs to the ABB Scalable I/O system, which is a modular, compact, and scalable I/O system that consists of a base device (minimum configuration), and add-on devices.
  • Page 120 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C90XT Type A via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
  • Page 121 The unit is sensitive to ESD on page xx1900001446 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 122 Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 123 Concluding procedure Action Note/Illustration Perform the function tests to verify that the safety features work properly, see Function tests on page 185 Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 124 DSQC1031 Analog add-on [3034-2] 3HAC058665-001 DSQC1032 Connectors I/O Analog 3HAC060925-001 Relay add-on [3035-2] 3HAC058666-001 DSQC1033 Connectors I/O Relay 3HAC060926-001 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 125 The unit is sensitive to ESD on page xx1900001446 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 126 ESD on page Prepare the scalable I/O units for external mounting as described in Application manual - Scalable I/O. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 127 Closing the door on page 196. Perform the function tests to verify that the safety features work properly, see Function tests on page 185. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 128 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C90XT Type A via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
  • Page 129 ESD on page xx1900001446 Push the digital base into the bracket until you hear a clear clicking sound. xx2200001972 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 130 Closing the door on page 196. Perform the function tests to verify that the safety features work properly, see Function tests on page 185. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 131 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C90XT Type A via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
  • Page 132 Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 133 Concluding procedure Action Note/Illustration Perform the function tests to verify that the safety features work properly, see Function tests on page 185. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 134 ABB products such as Track Motion, Positioners, Motor Units, Gear Units are equipped with integrated brake snubbers. When integrating a motor not delivered by ABB, it is of great importance that the motor has a snubber fitted across the brake terminals, at the motor. Failure to do so will void warranty and may result in drive unit failure.
  • Page 135 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C90XT Type A via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
  • Page 136 The unit is sensitive to ESD on page xx1900001446 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 137 T4.X17 - A1.X2 • T4.X13 - A1.X11 • T4.X5 - A1.X4 • T4.X3 - A1.X12 • T4.X1 - A1.X5 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 138 Closing the door on page 196. Perform the function tests to verify that the safety features work properly, see Function tests on page 185. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 139 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C90XT Type A via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
  • Page 140 Hang the 24V terminal block to the bracket and push the lower part until you hear a clear clicking sound. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 141 For DSQC 634: xx1900001950 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 142 Concluding procedure Action Note/Illustration Perform the function tests to verify that the safety features work properly, see Function tests on page 185. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 143 Required parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C90XT Type A via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
  • Page 144 The unit is sensitive to ESD on page xx1900001446 Open the door. Opening the door on page 196. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 145 Function tests on page 185. For more information about the option Conveyor Tracking, see Application manual - Conveyor tracking. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 146 It is recommended to use icotek KT grommet. Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C90XT Type A via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
  • Page 147 The unit is sensitive to ESD on page xx1900001446 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 148 Refitting the cables to the cable grommet assembly Action Note/Illustration Insert and equip the cable to the corres- ponding KT grommet. xx1900002337 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 149 Screws: Hex socket head cap screw M5x50 screws. 12.9 Lafre 2C2B/FC6.9 (3 pcs) Tightening torque: 2 Nm - 3 Nm. xx1900002334 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 150 Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 151 Closing the door on page 196. Perform the function tests to verify that the safety features work properly, see Function tests on page 185. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 152 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C90XT Type A via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
  • Page 153 Secure it with the screws. xx1900001492 Perform the function tests to verify that the safety features work properly, see Function tests on page 185. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 154 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C90XT Type A via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
  • Page 155 The unit is sensitive to ESD on page xx1900001446 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 156 Closing the door on page 196. Perform the function tests to verify that the safety features work properly, see Function tests on page 185. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 157 The motor connection box location is decided by the customer. Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C90XT Type A via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
  • Page 158 1-3 (A) and ADU 4-6 (B) on the cabinet. xx2300001919 Connect the SMB cable to the SMB con- nector for ADU 1-6 (C) on the cabinet. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 159 Perform the function tests to verify that the safety features work properly, see Function tests on page 185. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 160 Application manual - MultiMove. Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C90XT Type A via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
  • Page 161 X331 and X332 (controller 2) - X333 and X334 (controller 3) Make sure that the arrows on the cable and the connector are aligned. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 162 See Application manual - MultiMove uration. 3HAC089689-001. Perform the function tests to verify that the safety features work properly, see Function tests on page 185. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 163 The following describes the cable requirements for the X106 connection in the extension box. Component Description Cable type Flexible oil resistant rubber Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 164 Anchor bolts: M8 X 4 or steel platform with anchor bolts. Tighten torque: 11.3 Nm-12.6 Nm Remove the four plastic screw. xx2400001413 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 165 Fit the connector (3HAC074661-001) for X106. xx2000000690 1 24 V 2 0 V 3 24 V 4 0 V Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 166 Install the equipment to the extension box according to your requirements. WARNING ABB only offers the extension box as an encapsulation for customer installing extern- al devices. It is the system builder's responsibly to en- sure the complacence with electrical safety, for example the Low Voltage Directive.
  • Page 167 Required parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C90XT Type A via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
  • Page 168 Opening the door on page 196. Fit the conveyor tracking module by snapping it onto the mounting rail . xx1900001913 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 169 Function tests on page 185. For more information about the option Conveyor Tracking, see Application manual - Conveyor tracking. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 170 Only LVD equipments can be installed on the door of the controller. WARNING ABB only offers the extension box as an encapsulation for customer installing external devices. It is the system builder's responsibly to ensure the complacence with electrical safety, for example the Low Voltage Directive.
  • Page 171 Function tests Before commissioning, perform the function tests in section Function tests on page 185 to verify that the safety features work properly. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 172 This page is intentionally left blank...
  • Page 173 Function test after replacement of component After replacing a component in the controller, the function tests should be performed. See Function tests on page 185. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 174 4 Maintenance 4.2.1 Inspection of controller 4.2 Inspection activities 4.2.1 Inspection of controller Inspecting the OmniCore C90XT Type A controller Action Note/illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on...
  • Page 175 The air filter is located as shown in the illustration below. xx2400001353 Required equipment Equipment Note Cleaning agent Water 30-40°C with cleansing liquid or detergent. Vacuum cleaner Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 176 The procedure below details how to clean the coarse filter, that is option 3005-1 Moist particle filter. Note The coarse filter cannot be separated from the filter assembly. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 177 Note/Illustration Remove the air filter unit. xx1900001492 Clean the metal mesh filter with compressed air. Refit the air filter unit to the cabinet. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 178 • Never use compressed air or spray with a high pressure cleaner. • Never leave the door open when cleaning the exterior. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 179 Check that all protective covers are fitted to the device before cleaning. • Make sure that no foreign objects or liquids can penetrate into the device. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 180 Do not spray with a high pressure cleaner. • Do not clean the device, operating panel and operating elements with compressed air, solvents, scouring agent or scrubbing sponges. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 181 These procedures include references to the See references to these procedures in the step- tools required. by-step instructions below. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 182 Removing the air filter Action Note/Illustration Loosen the attachment screws on the air filter. xx1900001491 Remove the air filter unit. xx1900001492 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 183 For more information, see Electrical safety on page Refit the air filter unit to the cabinet. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 184 Concluding procedure Action Note/Illustration Perform the function tests to verify that the safety features work properly, see Function tests on page 185. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 185 The message 10013 Emergency stop state is also available in the event log. Release the emergency stop device to re- set the emergency stop state. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 186 Note of the failure must be found. Manual full speed mode is not available in USA or Canada. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 187 10012 Safety guard stop state does not appear • if the event message 90780 Two- channel fault in Safety Controller appears Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 188 If the event message 37101 Brake Failure appears in the event log, then the test has failed and the root cause of the failure must be found. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 189 90523 Safety Controller Protective Stop triggered does not appear • if the event message 90780 Two- channel fault in Safety Controller appears Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 190 90523 Safety Controller Protective Stop triggered does not appear • if the event message 90780 Two- channel fault in Safety Controller appears Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 191 The event message 90518 Safety control- ler Emergency stop triggered appears by default. Release the external emergency stop device to reset the external emergency stop state. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 192 Make sure that the accessory device is not in emergence stop status any more and can be reset. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 193 To get accurate results, use sensors or I/O signals to measure the time. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 194 This page is intentionally left blank...
  • Page 195 Allow the surfaces to cool down before maintenance or repair. Note When replacing a part on the OmniCore C90XT Type A, report to your local ABB the serial number, the article number, and the revision of both the replaced unit and the replacement unit.
  • Page 196 Push the door back. Turn the handle clockwise and push it back into the lock. Turn the key back and take it out. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 197 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C90XT Type A via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
  • Page 198 5.2.2 Replacing the fans Continued Required documents Document Article number Note Circuit diagram - OmniCore C90XT 3HAC086305-010 Type A Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 199 The unit is sensitive to ESD on page xx1900001446 Removing the standard fan Action Note/Illustration Disconnect standard fan: • G1.X2-K2.X17 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 200 The unit is sensitive to ESD on page xx1900001446 Refit the standard fan with the bracket into position according to the location pin. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 201 Closing the door on page 196. Perform the function tests to verify that the safety features work properly, see Function tests on page 185. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 202 ESD on page xx1900001446 Removing the air filter Action Note/Illustration Loosen the attachment screws on the air filter. xx1900001491 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 203 Disconnect all connectors from the unit to be replaced. Remove the screws locking the sensor and pull out the sensor. xx1900001490 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 204 Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 205 The unit is sensitive to ESD on page xx1900001446 Refit the heat exchanger into position according to the location pin. xx1900001494 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 206 Refit the sensor cable and secure with Screws: Torx pan head screw M4x8 (2 pcs) screws. Tightening torque: 1.7 Nm±10%. xx1900001490 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 207 Closing the door on page 196. Perform the function tests to verify that the safety features work properly, see Function tests on page 185. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 208 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C90XT Type A via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
  • Page 209 Removing the Connected Services gateway Services gateway and the Ethernet on page 217 Replacing the Ethernet switch. switch (DSQC1035) on page 212. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 210 Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 211 Closing the door on page 196. Perform the function tests to verify that the safety features work properly, see Function tests on page 185. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 212 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C90XT Type A via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
  • Page 213 ESD on page xx1900001446 Removing the Ethernet extension switch (option) Action Note/Illustration Disconnect all connectors from the unit to be replaced. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 214 The unit is sensitive to ESD on page xx1900001446 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 215 Closing the door on page 196. Perform the function tests to verify that the safety features work properly, see Function tests on page 185. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 216 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C90XT Type A via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
  • Page 217 For more information, see Electrical safety on page Open the door. Opening the door on page 196. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 218 Remove any cable ties and protection. Disconnect the antenna from the connect- or on the fixed installation panel. xx2400001361 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 219 Disconnect the RF antenna connection cable from the Connected Services gateway. xx2300001642 Remove any cable ties and protection. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 220 Carefully pull the side of the Connected Services gateway and rotate it tightly to take it out from the bracket. xx2300001836 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 221 Refitting the Connected Services gateway Refitting the sim card Action Note/Illustration Carefully place the sim card in its holder. xx1900000972 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 222 ESD on page Hook up the Connected Services gate- way to the bracket and push carefully into position. xx2300001836 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 223 Use the same position as from removing the RF antenna connection. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 224 Concluding procedure Action Note/Illustration Close the door. Closing the door on page 196. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 225 5.2.4 Replacing the 3G Connected Services gateway Continued Action Note/Illustration Perform the function tests to verify that the safety features work properly, see Function tests on page 185. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 226 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C90XT Type A via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
  • Page 227 Note The Connected Services antenna is installed by the customer, and the cable routing can therefore differ. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 228 The Connected Services antenna is installed by the customer, and the cable routing can therefore differ. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 229 Take out the RF antenna connection cable. Removing the Connected Services gateway Action Note/Illustration Disconnect all connectors from the unit to be replaced. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 230 Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 231 ESD on page Hook up the Connected Services gate- way to the bracket and push carefully into position. xx2300000673 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 232 Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 233 Use the same position as from removing the RF antenna connection. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 234 Concluding procedure Action Note/Illustration Close the door. Closing the door on page 196. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 235 5.2.5 Replacing the 4G Connected Services gateway Continued Action Note/Illustration Perform the function tests to verify that the safety features work properly, see Function tests on page 185. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 236 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C90XT Type A via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
  • Page 237 ESD on page xx1900001446 Removing the digital base (option) Action Note/Illustration Disconnect all connectors from the unit to be replaced. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 238 Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 239 The harness connected to I/O unit by customer Concluding procedure Action Note/Illustration Close the door. Closing the door on page 196. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 240 5.2.6 Replacing the scalable I/O unit Continued Action Note/Illustration Perform the function tests to verify that the safety features work properly, see Function tests on page 185. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 241 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C90XT Type A via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
  • Page 242 ESD on page xx1900001446 Removing the safety digital base device Action Note/Illustration Disconnect all connectors from the unit to be replaced. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 243 The unit is sensitive to ESD on page xx1900001446 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 244 Closing the door on page 196. Perform the function tests to verify that the safety features work properly, see Function tests on page 185. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 245 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C90XT Type A via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
  • Page 246 Removing the main computer assembly Action Note/Illustration Remove any cable ties. Disconnect all connectors from the unit to be replaced. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 247 Apply cable ties and suitable cable pro- tection to ensure that the cables may not be damaged by the door. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 248 Carefully read the information and then check all boxes to confirm that you agree with the ABB conditions. Tap Next to proceed. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 249 The restoration and the manually entered serial number to of the serial number is completed. ensure that there is a match. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 250 Note Standard toolkit Content is defined in section Standard toolkit for controller on page 430. ESD protective wrist band Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 251 The unit is sensitive to ESD on page xx1900001446 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 252 Loosen the screws that hold the pro- cessor board unit, DSQC1086. xx2300000941 Remove the processor board unit from the slot in the main computer assembly. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 253 The unit is sensitive to ESD on page xx1900001446 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 254 Insert the battery into the slot in the pro- cessor board unit. xx2300000942 Insert the processor board unit into the slot in the main computer assembly. xx2300000941 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 255 Closing the door on page 196. Perform the function tests to verify that the safety features work properly, see Function tests on page 185. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 256 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C90XT Type A via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
  • Page 257 ESD on page xx1900001446 Removing the power unit Action Note/Illustration Disconnect all connectors from the unit to be replaced. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 258 The unit is sensitive to ESD on page xx1900001446 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 259 Closing the door on page 196. Perform the function tests to verify that the safety features work properly, see Function tests on page 185. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 260 OFF position. Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C90XT Type A via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
  • Page 261 The unit is sensitive to ESD on page xx1900001446 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 262 Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 263 Screws: Cross recessed cheese head screw fasten it with screw. M4x8 (1 pcs) Tightening torque: 1.7 Nm±10%. xx1900001908 Reconnect any connectors disconnected at removal. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 264 For more information, see Electrical safety on page Open the door. Opening the door on page 196. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 265 Remove the end clamp beside the power supply with a screwdriver. xx1900002443 Disconnect all connectors from the unit to be replaced. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 266 The unit is sensitive to ESD on page xx1900001446 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 267 Closing the door on page 196. Perform the function tests to verify that the safety features work properly, see Function tests on page 185. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 268 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C90XT Type A via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
  • Page 269 ESD on page xx1900001446 Removing the drive unit Action Note/Illustration Disconnect all connectors from the unit to be replaced. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 270 Cut the cable tie for the DC-bus cable and move it to the other side. xx2400001366 Cut the cable tie for the EtherCAT cable. xx2400001366 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 271 Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 272 Screws: Torx pan head screw M4x8 (4 pcs) mounting plate and secure the screws. Tightening torque: 1.7 Nm±10%. xx2400001367 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 273 Closing the door on page 196. Perform the function tests to verify that the safety features work properly, see Function tests on page 185. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 274 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C90XT Type A via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
  • Page 275 The unit is sensitive to ESD on page xx1900001446 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 276 Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 277 Closing the door on page 196. Perform the function tests to verify that the safety features work properly, see Function tests on page 185. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 278 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C90XT Type A via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
  • Page 279 The unit is sensitive to ESD on page xx1900001446 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 280 The unit is sensitive to ESD on page xx1900001446 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 281 Closing the door on page 196. Perform the function tests to verify that the safety features work properly, see Function tests on page 185. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 282 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C90XT Type A via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
  • Page 283 ESD on page xx1900001446 Removing the conveyor tracking module (option) Action Note/Illustration Disconnect all connectors from the unit to be replaced. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 284 Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 285 Reconnect any connectors disconnected at removal. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 286 Closing the door on page 196. Perform the function tests to verify that the safety features work properly, see Function tests on page 185. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 287 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C90XT Type A via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
  • Page 288 Electrical safety on page Removing the air filter Action Note/Illustration Loosen the attachment screws on the air filter. xx1900001491 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 289 Moist dust filter). Action Note/Illustration Insert the polymeric filter element to the filter and secure with the metallic line. xx2000000421 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 290 Concluding procedure Action Note/Illustration Perform the function tests to verify that the safety features work properly, see Function tests on page 185. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 291 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C90XT Type A via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
  • Page 292 ESD on page xx1900001446 Removing the manipulator signal connector Action Note/Illustration Disconnect all connectors from the unit to be replaced. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 293 The unit is sensitive to ESD on page Insert the manipulator signal connector into the cover from inner side of the cabinet. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 294 Closing the door on page 196. Perform the function tests to verify that the safety features work properly, see Function tests on page 185. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 295 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C90XT Type A via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
  • Page 296 5.3.2 Replacing the motor connector Continued Required documents Document Article number Note Circuit diagram - OmniCore C90XT 3HAC086305-010 Type A Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 297 Removing the motor connector Action Note/Illustration Disconnect all connectors from the unit to be replaced. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 298 Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 299 Secure the motor connector cables with the velcro on the frame of the cabinet. Use the same position as from removing the motor connector. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 300 Closing the door on page 196. Perform the function tests to verify that the safety features work properly, see Function tests on page 185. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 301 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C90XT Type A via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
  • Page 302 Removing the motor connector Action Note/Illustration Disconnect all connectors from the unit to be replaced. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 303 Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 304 Secure the motor connector cables with the velcro on the frame of the cabinet. Use the same position as from removing the motor connector. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 305 Closing the door on page 196. Perform the function tests to verify that the safety features work properly, see Function tests on page 185. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 306 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C90XT Type A via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
  • Page 307 The unit is sensitive to ESD on page xx1900001446 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 308 Remove the attachment screws. xx2400001375 Push the incoming mains connector into the cabinet. Take out the incoming mains connector. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 309 The unit is sensitive to ESD on page xx1900001446 Insert the incoming mains connector into the cover of the cabinet. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 310 Closing the door on page 196. Perform the function tests to verify that the safety features work properly, see Function tests on page 185. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 311 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C90XT Type A via myABB Business Portal, www.abb.com/myABB. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing ©...
  • Page 312 The unit is sensitive to ESD on page xx1900001446 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 313 Releasing the cables from the cable grommet assembly Action Note/Illustration Unscrew the cable entry frame from the enclosure wall. xx1900002332 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 314 Remove the attachment screws on the frame and cover strip. xx1900002334 Remove the cover strip from the frame. xx1900002335 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 315 Remove the grommets in the upper row first and then the second row. xx1900002336 Remove the cable from the correspond- ing KT grommet. xx1900002337 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 316 Refit the cover strip onto the frame. xx1900002335 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 317 12.9 Lafre 2C2B/FC6.9 (3 pcs) Tightening torque: 2 Nm - 3 Nm. xx1900002334 Route the cables through the cut-out. xx1900002333 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 318 The unit is sensitive to ESD on page xx1900001446 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 319 Closing the door on page 196. Perform the function tests to verify that the safety features work properly, see Function tests on page 185. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 320 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C90XT Type A via myABB Business Portal, www.abb.com/myABB. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing ©...
  • Page 321 The unit is sensitive to ESD on page xx1900001446 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 322 Releasing the cables from the cable grommet assembly Action Note/Illustration Unscrew the cable entry frame from the enclosure wall. xx1900002332 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 323 Remove the attachment screws on the frame and cover strip together. xx1900002334 Remove the cover strip from the frame. xx1900002335 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 324 Remove the grommets in the upper row first and then the second row. xx1900002336 Remove the cable form the correspond- ing KT grommet. xx1900002337 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 325 Refit the cover strip onto the frame. xx1900002335 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 326 12.9 Lafre 2C2B/FC6.9 (3 pcs) Tightening torque: 2 Nm - 3 Nm. xx1900002334 Route the cables through the cut-out. xx1900002333 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 327 The unit is sensitive to ESD on page xx1900001446 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 328 Closing the door on page 196. Perform the function tests to verify that the safety features work properly, see Function tests on page 185. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 329 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C90XT Type A via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
  • Page 330 The cables need to be installed in the same position. Disconnect all connectors from the unit to be replaced. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 331 5.3.7 Replacing the HMI signal (FlexPendant) connector Continued Action Note/Illustration Remove the screws. xx2400001377 Remove the cover plate. xx2400001378 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 332 The unit is sensitive to ESD on page xx1900001446 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 333 Secure the cables on HMI signal connect- or into the clips on the cabinet. Use the same position as from removing the HMI signal connector. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 334 5 Repair 5.3.7 Replacing the HMI signal (FlexPendant) connector Continued Action Note/Illustration Refit the cover plate. xx2400001378 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 335 Closing the door on page 196. Perform the function tests to verify that the safety features work properly, see Function tests on page 185. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 336 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C90XT Type A via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
  • Page 337 Removing the Ethernet outlet connector with cable Action Note/Illustration Remove any cable ties from the harness carefully. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 338 5.3.8 Replacing the Ethernet outlet connector with cable Continued Action Note/Illustration Remove the screws. xx2400001377 Remove the cover plate. xx2400001378 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 339 ESD on page Insert the Ethernet outlet connector with cable into the cover from inner side of the cabinet. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 340 Secure the harness with cable ties. Use the same position as from removing the harness. Refit the cover plate. xx2400001378 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 341 Closing the door on page 196. Perform the function tests to verify that the safety features work properly, see Function tests on page 185. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 342 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C90XT Type A via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
  • Page 343 The unit is sensitive to ESD on page xx1900001446 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 344 5 Repair 5.3.9 Replacing the LED indicator Continued Removing the LED indicator Action Note/Illustration Remove the screws. xx2400001377 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 345 Turn the MON_LAMP screw anti-clock- wise to remove the screw. Take the LED indicator out. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 346 Insert the terminals (X1 & X2) of cables into the lamp and secure with the screws. xx1900001926 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 347 5 Repair 5.3.9 Replacing the LED indicator Continued Action Note/Illustration Refit the cover plate. xx2400001378 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 348 Closing the door on page 196. Perform the function tests to verify that the safety features work properly, see Function tests on page 185. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 349 Power cable Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C90XT Type A via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
  • Page 350 ESD on page Disconnect the FlexPendant from the controller. Remove the attachment screws for the power cable cover. xx1800001189 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 351 Remove the power cable cover. xx1800001190 Disconnect two connectors to the Flex- Pendant. xx1800001748 Remove the power cable. xx1800001192 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 352 The unit is sensitive to ESD on page Refit the power cable. xx1800001193 Reconnect the power cable to the Flex- Pendant. xx1800001748 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 353 Screws: Torx pan head screw M4x8 (3 pcs) the screws. xx1800001196 Perform the function tests to verify that the safety features work properly, see Function tests on page 185. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 354 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C90XT Type A via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
  • Page 355 The unit is sensitive to ESD. Before handling the unit read the safety inform- ation in section The unit is sensitive to ESD on page Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 356 5.4.2 Replacing the joystick protection Continued Action Note/Illustration Refit the joystick protection. xx1800001200 Secure the screws. xx1800001206 Countersunk head screw: ST2.9 X 10 (6 pcs) Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 357 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C90XT Type A via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
  • Page 358 The motor connection box location is decided by the customer. Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C90XT Type A via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
  • Page 359 Reconnect any connectors disconnected at removal. Perform the function tests to verify that the safety features work properly, see Function tests on page 185. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 360 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C90XT Type A via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
  • Page 361 For more information, see Electrical safety on page Remove the screws holding the cover. xx2300001703 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 362 Remove the attachment screws from the mounting plate. xx2300001706 Pull out the measurement unit. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 363 Refit the screws at the front of the box. xx2300001705 Reconnect any connectors disconnected at removal. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 364 Note/Illustration Refit the cover. xx2300001703 Perform the function tests to verify that the safety features work properly, see Function tests on page 185. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 365 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C90XT Type A via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
  • Page 366 Refitting the motor connection box battery Action Note/Illustration Refit the battery and secure with cable ties. Reconnect any connectors disconnected at removal. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 367 Note/Illustration Refit the cover. xx2300001703 Perform the function tests to verify that the safety features work properly, see Function tests on page 185. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 368 This page is intentionally left blank...
  • Page 369 (part of Delete RobotWare system function) in RobotWare. See Operating manual - Integrator's guide OmniCore. Transportation Prepare the robot or parts before transport, this to avoid hazards. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 370 6.2 Environmental information 6.2 Environmental information Introduction ABB robots contain components in different materials. During decommissioning, all materials shall be dismantled, recycled, or reused responsibly, according to the relevant laws and industrial standards. Robots or parts that can be reused or upcycled helps to reduce the usage of natural resources.
  • Page 371 China RoHS symbol The following symbol shows the information to hazardous substances and the environmental protection use period of OmniCore C90XT Type A according to "Management Methods for the Restriction of the Use of Hazardous Substances in Electrical and Electronic Products (SJ/T 11364-2014) ".
  • Page 372 This page is intentionally left blank...
  • Page 373 • the configuration files • connectors • options and their configuration • changes in the robot working space/movements. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 374 The robot has recently Check: been moved from one site • connections to another (an already • software versions working robot) Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 375 Reflashing firmware failure on page 386 • Inconsistent path accuracy on page 387 • Controller is overheated on page 389 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 376 Check the FlexPendant for errors and warnings. DANGER Troubleshooting on the controller while powered on must be performed by personnel trained by ABB or by ABB field engineers. Recommended working procedure If no LEDs are lit on the controller during start-up, use this procedure to troubleshoot what might cause the problem.
  • Page 377 Required test equipment Equipment needed for troubleshooting: Equipment Note Multimeter Insulating gloves Circuit diagram - OmniCore C90XT Type A 3HAC086305-010 Preparations Action Make sure that the controller is switched on. Wait 30 s - 1 min to enable start-up sequence.
  • Page 378 Troubleshooting the drive unit on page 392. If the problem remains, contact ABB. For more details, see Circuit diagram - OmniCore C90XT Type A. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 379 2 Perform a complete re-installation of the RobotWare system using RobotWare Installation Utilities, start the RobotWare system and then reload the previous backup. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 380 Required test equipment Equipment needed for troubleshooting: Equipment Note Multimeter Insulating gloves Circuit diagram - OmniCore C90XT Type A 3HAC086305-010 Preparations Action Make sure that the controller is switched on. Wait 30 s - 1 min to enable start-up sequence.
  • Page 381 For more details on how to release the brakes, see the robot's product manual. • If it is not ok, contact your local ABB. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 382 Required test equipment Equipment needed for troubleshooting: Equipment Note Multimeter Insulating gloves Circuit diagram - OmniCore C90XT Type A 3HAC086305-010 Preparations Action Make sure that the controller is switched on. Wait 30 s - 1 min to enable start-up sequence.
  • Page 383 Action DANGER Troubleshooting on the controller while powered on must be performed by personnel trained by ABB or by ABB field engineers. Recommended working procedure If the FlexPendant starts but does not display the main interface during the start-up, use this procedure to troubleshoot what might cause the problem.
  • Page 384 FlexPendant. replace the FlexPendant. Note The reset button only resets the FlexPendant, not the system on the controller. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 385 Force starting the RobotWare Installation Utilities mode will not affect the files in the directories belonging to the installed system. How to install systems is described in Operating manual - Integrator's guide OmniCore. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 386 If RobotWare has been updated recently, make sure that the versions of the old and the new unit are identical. If the problem remains, contact your local ABB for information about which firmware version is compatible with your hardware. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing ©...
  • Page 387 Replace the faulty parallel bar as specified (applies to robots fitted with parallel bars in the product manual for the robot. only). Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 388 If applicable: Check the setting for the The swivel has an in-built resistance that swivel. needs to be set in the system parameters. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 389 Required test equipment Equipment needed for troubleshooting: Equipment Note Multimeter Insulating gloves Circuit diagram - OmniCore C90XT Type A 3HAC086305-010 Preparations Action Make sure that the controller is switched on. Wait 30 s - 1 min to enable start-up sequence.
  • Page 390 407 Ethernet switch Troubleshooting the Ethernet switch (DSQC1035) on page 418 Main computer Troubleshooting the main computer on page 420 Power supply Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 391 Read the error event log message and follow any instructions of references. For more information on the FlexPendant, see Operating manual - OmniCore. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 392 The illustration shows the location of the drive unit in the controller. xx2400001365 LEDs The illustration below shows the indication LEDs on the drive unit. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 393 The power unit, drive unit, and additional drive units can be placed in the following positions in the controller: See also Application manual - Additional axes 3HAC082287-001. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 394 7.3.4 Troubleshooting the additional drive unit (DSQC3065) Continued LEDs The illustration below shows the indication LEDs on the additional drive unit. xx2200001052 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 395 Yellow: Voltage between DC+ - DC- > 60 VDC Required test equipment Equipment needed for troubleshooting: Equipment Note Multimeter Insulating gloves Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 396 7 Troubleshooting 7.3.4 Troubleshooting the additional drive unit (DSQC3065) Continued Equipment Note Circuit diagram - OmniCore C90XT Type A 3HAC086305-010 Preparations Action Check the FlexPendant for errors and warnings. Power the controller off. Wait one minute, power the controller on.
  • Page 397 If there is a problem with the connection, pro- power cables are connected prop- ceed with step 7. erly at both ends. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 398 Replace the 24V_BRAKE cables been fixed. Proceed with step 1. X13/X14. • If the fault remains, see Troubleshooting the power unit on page 399. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 399 The illustration below shows the location of the power unit in the controller. xx2400001363 LEDs The illustration below shows the LEDs on the power unit. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 400 Information about how to troubleshoot fieldbuses, industrial networks and I/O devices can be found in the respective application manual. See References on page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 401 7.3.7 Troubleshooting the 3G Connected Services gateway Location The illustration shows the location of the Connected Services gateway in the controller. xx2400001359 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 402 Orange: • ON, flashing: 3G modem on, searching network. • ON, solid: 3G modem on and connected to network. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 403 Power the controller off. Wait one minute, power the controller on. Wait 30-60 seconds after power-on. Make sure that the control system power is in run-time mode. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 404 X2 is not ok. Proceed with step 5. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 405 Verify that the configuration is done cor- tion log in Backup and Restore. rectly. Verify that the mobile operator is detected (for 3G). Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 406 216. Related information All documents can be found via myABB Business Portal, www.abb.com/myABB. The approval code CMIIT ID is displayed on the nameplate of the product. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing...
  • Page 407 7.3.8 Troubleshooting the 4G Connected Services gateway Location The illustration shows the location of the Connected Services gateway in the controller. xx2400001360 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 408 200 ms on, 200 ms off Good 100 ms on, 900 ms off Poor No signal or logged out Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 409 Check SIM card Replace the Connected Services Gateway Not ok Check 4G Gateway Dashboard Check connection Contact ABB Customer Services xx2300000759 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 410 CAUTION The ABB 4G gateway has been preconfigured in factory. Resetting the gateway will make it unusable and warranty is lost. Contact ABB if reset is required. Troubleshooting procedures The troubleshooting table is supposed to be used as a detailed instruction together with the troubleshooting flowchart.
  • Page 411 PC on page 411. Troubleshooting the unit by connecting a PC 1 Connect a PC to the port ETH 1. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 412 4 The INSYS login page is displayed: xx2300000638 Note Enter the following to access this page: User (status) Password (status) Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 413 414 and the complete configuration. The support packet can be saved as a file and be sent to ABB L3/L4 Sup- port for analysis. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing ©...
  • Page 414 3 The Log view displays all current logs: xx2300000911 4 The Log download and Support Packet pages allow saving logs for ABB troubleshooting. These logs can be saved as a file and be sent to ABB L3/L4 Support for analysis. •...
  • Page 415 2 Connect to the Dashboard of the 4G gateway. xx2300000639 3 On the Dashboard, verify the following: • Verify that the WAN chain is online. xx2300000640 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 416 CAUTION Contact ABB if the profile version has changed or if the box has been reset. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing ©...
  • Page 417 3 On the Dashboard, the field Firmware displays the firmware version. The minimal firmware required is FW 6.11. xx2300000763 Related information All documents can be found via myABB Business Portal, www.abb.com/myABB. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 418 7.3.9 Troubleshooting the Ethernet switch (DSQC1035) Location The illustration shows the location of the Ethernet switch in the controller. xx2400001358 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 419 • Flashing: The Ethernet is active on link. • Solid: A LAN link is established. • Off: A LAN link is not established. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 420 The illustration shows the location of the main computer in the controller. xx2400001362 LEDs The following sections display the LEDs on the main computer units. Power distribution board, DSQC1085 xx2300000434 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 421 Green (pulsing ~1Hz): Communication error to Base Applica- tion Note PWR LED will continue flashing until STAT LED is solid green. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 422 • White, solid: Motors_ON function is • White, flashing: safety loop is open, for example after an emergency stop. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 423 Green (pulsing ~1Hz): Communication error to PS-side application. Proceed with step 12. • Off or red: Proceed with step 13. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 424 The main computer may be faulty, Replacing the main computer on page 245. replace it and verify that the fault has been fixed. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 425 OFF: When DC output voltage is outside the specified voltage levels or turned off due to short circuit or overload. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 426 OFF: When DC output voltage is outside the specified voltage levels or turned off due to short circuit or overload. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 427 8 Reference information 8.1 Introduction General This chapter includes general information, complementing the more specific information in the different procedures in the manual. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 428 Standards For Safety - Robots and Robotic Equipment CSA Z434 (option) Industrial robots and robot Systems - General safety require- ments Valid for USA and Canada. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 429 2.21 lb. Weight 0.035 ounces Pressure 1 bar 100 kPa 14.5 psi Force 0.225 lbf Moment 1 Nm 0.738 lbf-ft Volume 0.264 US gal Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 430 Box spanner 8 mm Toolkit recommended for troubleshooting Tool Note Normal shop tools Contents as specified above. Multimeter Camera To document problems or procedures Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 431 The table below specifies the recommended standard tightening torque for oil-lubricated screws with slotted or cross-recess heads. Dimension Tightening torque (Nm) Class 4.8, oil-lubricated M2.5 0.25 Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 432 In all repair and maintenance instructions, weights of the components handled are sometimes specified. All components exceeding 22 kg (50 lbs) are high-lighted in this way. To avoid injury, ABB recommends the use of lifting equipment when handling components with a weight exceeding 22 kg. Example...
  • Page 433 The instructions delivered with the lifting accessories should be stored for later reference. Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 434 This page is intentionally left blank...
  • Page 435 9 Spare parts 9 Spare parts Spare part level ABB spare parts are categorized into two levels, L1 and L2. Always check the part level before conducting a service work on a spare part. • L1 spare parts The L1 parts can be replaced in the field. The maintenance and replacement instructions given in the related product manuals must be strictly followed.
  • Page 436 9 Spare parts 9.1 Controller parts 9.1 Controller parts Note Removed parts and spare parts must not be disassembled or opened. Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 437 9.1.1 Controller system parts Drive units xx2400001382 Spare part num- Description Type Spare part level 3HAC074966-001 Drive unit, Low Voltage DSQC3084 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 438 9.1.1 Controller system parts Continued Additional drive units xx2400001383 Spare part num- Description Type Spare part level 3HAC064983-001 Drive unit DSQC 3065 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 439 9.1.1 Controller system parts Continued Power units xx2400001384 Spare part num- Description Type Spare part level 3HAC084667-001 Power unit DSQC3066 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 440 Harness ETH outlet connection xx2400001385 Spare part num- Description Type Spare part level 3HAC088738-001 Harness ETH outlet with cable Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 441 9.1.1 Controller system parts Continued Harness TPU connection xx2400001386 Spare part num- Description Type Spare part level 3HAC088739-001 Harness TPU connection Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 442 Continued Harness motors power xx2400001387 Spare part num- Description Type Spare part level 3HAC088745-001 Harness Motors power LV 6-axis Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 443 9.1.1 Controller system parts Continued Harness ADU motors xx2400001388 Spare part num- Description Type Spare part level 3HAC089428-001 Harness ADU Motor Power unit Option Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 444 Spare part num- Description Type Spare part level 3HAC089431-001 Harness Power inlet Harness-Mains connection 3HAC037699-001 Handle for 6 mm switch 3HAC070308-001 Connector AC power inlet Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 445 9.1.3 Logic parts Main computer xx2300000669 Spare part num- Description Type Spare part level 3HAC085504-001 Main computer Standard DSQC1095 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 446 DeviceNet M/S [3029-1] (option) DSQC1096 3HAC064901-001 Connector assembly Single-row fe- Mating CONN male (option) for IP20 Devi- ceNet connect- Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 447 (option) 3HAC086678-001 Connected Services 4G US [3013-6] DSQC1093A (option) 3HAC089073-001 Connected Services 4G CN [3013-7] DSQC1101 (option) 3HAC086604-001 Magnetic roof antenna 4G (option) Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 448 Conveyor tracking module [3103-1] DSQC2000 3HNA029345-001 CONNECTOR KIT - DSQC2000 3HAC088744-001 Harness 24V_CTM Power cable of Ethernet switches xx1900001935 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 449 Description Type Spare part level 3HAC14178-1 DSQC 609 power supply DSQC 609 3HAC13398-2 DSQC 634 power supply DSQC 634 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 450 Analog add-on [3034-2] (Add-on) DSQC1032 3HAC060925-001 Connectors I/O Analog (Add-on) 3HAC058666-001 Relay add-on [3035-2] (Add-on) DSQC1033 3HAC060926-001 Connectors I/O Relay (Add-on) Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 451 9.1.4 Application parts Continued Safety digital base device xx2100000990 Spare part num- Description Type Spare part level 3HAC062908-001 DSQC1042 Extended safety 3HAC069538-001 Connectors Safety I/O Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 452 Small fan Main computer fan xx2300000925 Spare part num- Description Type Spare part level 3HAC084390-001 Fan w/ contact Main computer Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 453 3HAC066396-001 Cable grommet asm (option) LED indicator xx1900002451 Spare part num- Description Type Spare part level 3HAC065549-001 LED indicator Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 454 Air filter xx1900001945 Spare part num- Description Type Spare part level 3HAC080920-001 Air filter-Fine filter 3HAC068543-001 Air filter (Polymeric) 3HAC080919-001 Air filter-coarse filter Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 455 Harn. double hybrid SMB unit End clamp xx1900001940 Spare part num- Description Type Spare part level 3HAB7983-1 End clamp Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 456 Integr Vision ethernet cable 10 m 3HAC051753-004 Integr Vision power cable 15 m 3HAC075443-003 Integr Vision ethernet cable 15 m Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 457 Service port connector Spare part number Description Type Spare part level 3HAC064848-001 Service port connector Motor connection box xx2400001401 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 458 3HAC092204-001 Aluminum foil tubes Harness Earth braid Spare part number Description Type Spare part level 3HAC090583-001 Harness Earth braid Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 459 9.1.6 Miscellaneous parts Continued Extension box parts Spare part number Description Type Spare part level 3HAC074661-001 Connector ext.box 24V_fan 3HAC069229-001 Harness ext.box fan power adapter Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 460 Cables on the Connected Services unit Spare part num- Description Type Spare part level 3HAC085903-001 Ethernet harness Harness A2.K4.X1 - K7.ETH2 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 461 Harness AC input of power supply 3HAC088876-001 Harness Terminal with cable Harness MultiMove Spare part number Description Type Spare part level 3HAC088555-001 Harness MultiMove 4 mm Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 462 FlexPendant power cable 30 m 3HAC065419-001 Fasten strip 3HAC068915-001 FlexPendant extension cable, 15 m 3HAC068915-002 FlexPendant extension cable, 22 m 3HAC068915-005 FlexPendant extension cable, 30 m Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 463 Signal cables, IRB 1100, 1300, 910INV, 920, 930, CRB 1300 Signal cable length Article number Spare part level Signal cable, shielded: 3 m 3HAC084767-001 Continues on next page Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 464 Signal cable, shielded: 15 m 3HAC084767-003 Signal cables, IRB 1200, 1510, 1520, 1600 Signal cable length Article number Spare part level 3HAC080671-001 3HAC080671-002 15 m 3HAC080671-003 Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 465 Spare part level 3 m, with lamp unit cabling 3HAC078069-001 7 m, with lamp unit cabling 3HAC078069-002 15 m, with lamp unit cabling 3HAC078069-003 Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 466 3HAC067447-003 Ethernet floor cables, CRB 1300 (option) Ethernet floor cable length Article number Spare part level 7 m, with lead-through device 3HAC077020-001 cabling Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 467 185 symbols, 20 controller fails to start, 385 controller mode, 385 general stop, 111, 190 cooling fan replacing, 197 configuring, 111 Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 468 33 function test, 193 motor contactors reflashing firmware failure, 386 function test, 188 regional regulations, 30 MTTF , 16 remote I/O Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 469 410 scalable I/O internal, 119 weight, 41 secondary controller, 160 wrist strap, 49 shipping, 369 signals safety, 18 X45 IP20, 110 sim card Product manual - OmniCore C90XT Type A 3HAC089065-001 Revision: A-ongoing © Copyright 2024-2024 ABB. All rights reserved.
  • Page 472 SHANGHAI 201319, China Telephone: +86 21 6105 6666 ABB Inc. Robotics & Discrete Automation 1250 Brown Road Auburn Hills, MI 48326 Telephone: +1 248 391 9000 abb.com/robotics © Copyright 2024-2024 ABB. All rights reserved. Specifications subject to change without notice.