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Altana BYK wave-scan 3 ROBOTIC Operating Manual

Orange peel meter for automation
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wave-scan 3 ROBOTIC
Orange Peel Meter for Automation
Operating Manual

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Summary of Contents for Altana BYK wave-scan 3 ROBOTIC

  • Page 1 wave-scan 3 ROBOTIC Orange Peel Meter for Automation Operating Manual...
  • Page 2 BYK-Gardner GmbH © Copyright 2024 BYK-Gardner GmbH All rights reserved 301 200 141 E 2412 wave-scan 3 ROBOTIC...
  • Page 3 BYK-Gardner GmbH Table of Contents Table of Contents 1 Introduction ..............................1.1 Safety Instructions ..........................1.2 Declaration of Conformity ........................1.3 Handling Instructions ..........................1.4 Prerequisites ............................2 Hardware..............................2.1 Delivery Content............................. 2.2 Mounting Board ............................. 10 2.3 Power Supply ............................11 2.4 Status LEDs.............................
  • Page 4 Table of Contents BYK-Gardner GmbH 6.5 Technical Data ............................32 6.5.1 Measuring Data........................... 32 6.5.2 General Data..........................32 wave-scan 3 ROBOTIC 301 200 141 E 2412...
  • Page 5 BYK-Gardner GmbH Introduction | 1 1 Introduction This instruction manual is an important part of this instrument. It contains essential information about setting up, placing in service and use. If you pass the device on to another user, please ensure that the instruction manual is included with the instrument. The manual must be studied carefully before working with the equipment.
  • Page 6 1 | Introduction BYK-Gardner GmbH 1.1 Safety Instructions No claims of product liability or warranty can be honored if the device is not operated in accor- dance with the operating instructions and the instructions on the instrument. The measurement unit is a class 1 laser product. The label shown below is on the base of the measurement unit.
  • Page 7 BYK-Gardner GmbH Introduction | 1 For operation with the external power supply, care should be taken to ensure the nominal volt- age of the power supply unit (see the manufacturer’s plate on the power supply unit) matches the voltage supplied by the power outlet. The measurement device may be disconnected from the power supply as follows: •...
  • Page 8 1 | Introduction BYK-Gardner GmbH 1.2 Declaration of Conformity BYK-Gardner GmbH Lausitzer Strasse 8 D-82538 Geretsried declare, that the product of type: • wave-scan 3 ROBOTIC complies with the requirements of the following EU directives: • 2014/30/EU - Electromagnetic Compatibility (EMC) •...
  • Page 9 BYK-Gardner GmbH Hardware | 2 2 Hardware Before operating the instrument for the first time, please read the Operating Instructions and take particular notice of the Safety Instructions. Unpack the instrument and check the delivery for completeness. 2.1 Delivery Content The system comes complete with: Measurement unit, cover, test tile, certificate and safety in- structions.
  • Page 10 2 | Hardware BYK-Gardner GmbH 2.2 Mounting Board A mounting board is required to mount the instrument to the robot arm. This board is not part of the delivery. A drawing, that contains all dimensions for the production of the mounting board, is enclosed with each instrument.
  • Page 11 BYK-Gardner GmbH Hardware | 2 The millings at the fixing bar and a pen matching into the deepening provides for a distinctive attachment. During the measurement, a distance of 15 mm ± 2 mm to the surface is to be kept. The angle-deviation of the perpendiculars on the surface can amount to at most 2°...
  • Page 12 2 | Hardware BYK-Gardner GmbH 2.4 Status LEDs The instruments has four Light Emitting Diodes (LEDs) for status indication. Illustration 5: Status LEDs of wave-scan 3 ROBOTIC 1 Lights in green whenever the device detects a valid link. Blinks in green when CRS is active (high) indicating activity. 2 Lights in blue when the operating speed is 100 Mbps.
  • Page 13 BYK-Gardner GmbH Cabling | 3 3 Cabling The delivery comprises the cables required for initialization and to connect instrument on robot arm with PC: • Power Cables [} 14] • Data Cables [} 16] • USB Cable [} 18] WARNING! To avoid instrument damage, only use the cables which are part of the delivery for connecting the instruments! 3.1 Application Example Following picture gives an example how the cables can be placed in a robot cell.
  • Page 14 3 | Cabling BYK-Gardner GmbH 3.2 Power Cables The power interface is a black 8-pole plug. The power supply input is 24 V ; max. 0.75 A. Illustration 7: Polarity diagram for pins M12, 8-pin, A-coded, view pen side No. ROBOTIC Cable Color Cable Color Power...
  • Page 15 BYK-Gardner GmbH Cabling | 3 The delivery comprises cables and connectors. If necessary, a coupler can be used to attach plugs on both sides to the floor. The product “Binder 0952400004” is recommended. 301 200 143 301 200 145 301 200 144 20 m on flor - oil resistant 10 m for track chain 8 m for robot - torsion capable...
  • Page 16 3 | Cabling BYK-Gardner GmbH 3.3 Data Cables For data communication a proprietary LAN cable is used. The communication interface is a green 4-pole plug. Illustration 10: Pin assignment M12, 4-pin, D-coded, view socket side No. ROBOTIC Data Cable Color 4-pin M12-D 8-pin RJ-45 1 TX+ Yellow...
  • Page 17 BYK-Gardner GmbH Cabling | 3 The delivery comprises cables and connectors. 301 200 147 301 200 149 301 200 148 20 m on flor - oil resistant 10 m for track chain 8 m for robot - torsion capable Lappkabel 2170894 4-wire Lappkabel 2170894 4-wire Lappkabel 2170888 4-wire Lappkabel...
  • Page 18 3 | Cabling BYK-Gardner GmbH 3.4 USB Cable For initialization the instrument provides an additional USB port. Illustration 13: Interfaces on wave-scan 3 ROBOTIC 1 Power interface (black) 2 Data interface (green) 3 USB type C interface Perform following steps: 1. Connect the instrument via the USB cable in the delivery with your PC. 2.
  • Page 19 BYK-Gardner GmbH Operation | 4 4 Operation The wave-scan 3 ROBOTIC is configured and operated completely via the software smart-ro- botic, which is installed along with smart-chart: Software Installation [} 19] Firmware Update [} 19] Device Configuration [} 20] Productive System [} 25] The complete configuration usually takes place in a test environment. After successful test the configuration is transferred to the productive system.
  • Page 20 4 | Operation BYK-Gardner GmbH Illustration 14: Firmware update for wave-scan 3 ROBOTIC (7410) Click the Start Update button. When the update has finished, close the program. 4.3 Device Configuration Perform following steps to put the instrument into operation: Driver Installation [} 20] Device Connection [} 22] Device Test [} 24] 4.3.1 Driver Installation...
  • Page 21 BYK-Gardner GmbH Operation | 4 After driver installation the device is to be connected via USB cable to your PC to activate the device detection in Windows. Illustration 16: Cabling for USB device detection 1 Instrument 2 USB port on instrument wave-scan 3 ROBOTIC 3 USB port on PC For the installation of the device in the Windows system the USB connection is sufficient.
  • Page 22 4 | Operation BYK-Gardner GmbH 4.3.2 Device Connection To access the device via smart-robotic, the instrument required the power supply. To make test measurements with the laser in the wave-scan ROBOTIC the power supply provided by the USB connection is NOT sufficient. Illustration 18: Cabling for connection test 1 Instrument 2 USB port on instrument...
  • Page 23 BYK-Gardner GmbH Operation | 4 3. Click the button Check connection. 4. Check if the status is Connected. With an active USB connection, the IP data – used in the productive environment for the LAN connection – can be sent to the device. 301 200 141 E 2412 wave-scan 3 ROBOTIC...
  • Page 24 4 | Operation BYK-Gardner GmbH 4.3.3 Device Test With USB connection and power supply the device can be tested. During the test a measure- ment is performed. The wave-scan ROBOTIC performs a non-contact measurement. A possible test setup is shown below. Illustration 20: Setup for device test 1 Sample to be measured 2 Measurement distance: Max.
  • Page 25 BYK-Gardner GmbH Operation | 4 2. Measure: Get measurement data. 3. De-Initialize: Unload device driver. With static sample only the dullness can be measured. To measure the values for the wave- length slowly move the sample (or the instrument) during measurement. 4.4 Productive System The instrument is designed to measure in fully automatic mode.
  • Page 26 5 | Checking BYK-Gardner GmbH 5 Checking Due to the underlying measurement principle, no calibration of the instrument is required. 5.1 Principle It is recommended, however, to check the functionality of the instrument at regular intervals (about once every 3 months). The reference tile included with delivery is provided for this pur- pose.
  • Page 27 BYK-Gardner GmbH Checking | 5 5.3 Procedure Perform a measurement with the robot. The values for a correct reading are printed in the re- traceable certificate and on the reference tile. These values can be entered in smart-robotic for a pass / fail check.
  • Page 28 6 | Appendix BYK-Gardner GmbH 6 Appendix 6.1 Cleaning and Maintenance 6.1.1 Cleaning the Test Tile Since the surface of the test tile is highly sensitive, cleaning must be undertaken with great care. To clean standards, use a new lint-free cloth, dust-free lens paper or an optical cloth as included with the device.
  • Page 29 BYK-Gardner GmbH Appendix | 6 6.2 Delivery Notes 6.2.1 Product Highlights • State-of-the-art chip technology with high speed computing power – needed for calculation of scales using e.g. Fast Fourier Transformation • New LAN interface - today´s industry standard • New, flexible detachable mount - compatible to predecessor •...
  • Page 30 6 | Appendix BYK-Gardner GmbH 6.2.4 Download Links 6.2.4.1 Instrument Software • Smart-process (including smart-robotic and device driver) • Operating Instructions for smart-robotic: 300 003 099 https://www.byk-instruments.com/software#wave-scan 6.2.4.2 Instrument Documentation • Safety Instructions wave-scan 3 ROBOTIC: 301 200 080 • Operating Instructions wave-scan 3 ROBOTIC: 301 200 141 https://www.byk-instruments.com/p/7410 6.2.5 Accessories List https://www.byk-instruments.com/c/smart-process/p/4831...
  • Page 31 BYK-Gardner GmbH Appendix | 6 6.3 Error Messages ID Message Text Acquired measurement data is not valid Measurement timeout Device temperature too high Device temperature too low Initialization error Component not initialized 1001 Camera capture timeout 1002 Camera initialization timeout 1401 IR laser error detected 1405...
  • Page 32 6 | Appendix BYK-Gardner GmbH 6.5 Technical Data 6.5.1 Measuring Data Light source Laser Diode LED and IR-SLD Laser diode Laser Class 1, P ≤ 390 µW, λ=670 nm, DIN EN 60825-1:2015-07 Measure range Dullness: 1 to 40 LW & SW: 0 to 100 Wa - We: 0 to 100 Structure spectrum Dullness: <...
  • Page 33 BYK-Gardner GmbH Notes 301 200 141 E 2412 wave-scan 3 ROBOTIC...
  • Page 34 BYK-Gardner GmbH wave-scan 3 ROBOTIC 301 200 141 E 2412...
  • Page 35 BYK-Gardner GmbH 301 200 141 E 2412 wave-scan 3 ROBOTIC...
  • Page 36 Download your manuals from: https://www.byk-instruments.com/c/p-44798 Download your software from: https://www.byk-instruments.com/wave-scan BYK-Gardner GmbH Lausitzer Strasse 8 82538 Geretsried Germany Tel +49 08171 3493-0 Fax +49 08171 3493-140 info.byk.gardner@altana.com www.byk-instruments.com...