Download
Share
Print this page
  1. Manuals
  2. Brands
  3. mecalac Manuals
  4. Compact Loader
  5. AS 210e
  6. Operating instructions manual

mecalac AS 210e Operating Instructions Manual

Swing shovel loader
Hide thumbs

Advertisement

Quick Links

Download this manual
OPERATING INSTRUCTIONS
SWING SHOVEL LOADER (Translation)
AS 210e
MECALAC Baumaschinen GmbH Am Friedrichsbrunnen 2 D-24782 Büdelsdorf
Telefon (+49) (0)4331/351-325
Telefax (+49)(0)4331/351-404
GB
Internet: www.mecalac.de
E-Mail: info@mecalac.de

Advertisement

loading
Need help?

Need help?

Do you have a question about the AS 210e and is the answer not in the manual?

Questions and answers

Related Manuals for mecalac AS 210e

Summary of Contents for mecalac AS 210e

  • Page 1 OPERATING INSTRUCTIONS SWING SHOVEL LOADER (Translation) AS 210e MECALAC Baumaschinen GmbH Am Friedrichsbrunnen 2 D-24782 Büdelsdorf Telefon (+49) (0)4331/351-325 Internet: www.mecalac.de Telefax (+49)(0)4331/351-404 E-Mail: info@mecalac.de...
  • Page 2 Log in as final customer and specify the FIN number (truck identification number) of your MECALAC truck. When you already own an MECALAC truck, you can also view the spare parts documentation here. To do so, please specify the FIN number of this truck.
  • Page 3 Introduction Preface MECALAC’s swivel shovel loaders, articulated loaders and loader excavators with backhoe are machines included in MECALAC’s vast product range covering a wide variety of working tasks. Decades of experience in the construction of earth-moving machines, the wide range of attachments available as well as modern production facilities, careful testing and highest quality demands guarantee the highest degree of reliability of your MECALAC machine.
  • Page 4 Table of Contents Abbreviations used = Unfallverhütungsvorschrift (Accident Prevention Regulations) StVZO = Straßenverkehrzulassungsordnung (German Traffic Regulations) Edition: 01.2012 Printed: 01.2012 S260/S261/S270/S271/Z260...
  • Page 5 Table of Contents Table of Contents Fundamental safety instructions Warnings and symbols ......................1 - Proper use of the loader ......................1 - Organisational measures ......................1 - Selection of personnel and necessary qualifications ..............1 - Safety Information for Certain Operating Phases ..............1 - 1.5.1 Normal Operation ........................
  • Page 6 Table of Contents 5.2.4 Working with the loader ......................5 - 5.2.5 Heater and ventilation system ....................5 - 5.2.5.1 Set the air flow ......................... 5 - 5.2.5.2 Switching on the heater ......................5 - Decommissioning the loader ....................5 - 5.3.1 Parking the loader ........................
  • Page 7 10.1 Electric wiring diagram ......................10 - 10.2 Hydraulic diagram ......................... 10 - 10.2.1 AS 210e hydraulic diagram (claw lock) ................. 10 - 10.2.2 AS 210e hydraulic diagram (bolt lock) .................. 10 - Technical data (loader) 11.1 Loader ........................... 11 - 11.2...
  • Page 9 Safety Regulations...
  • Page 10 Safety Regulations Fundamental safety instructions Warnings and symbols In this operation manual, the following designations or symbols are used for important information. NOTE Extra information about the economical use of the loader. CAUTION Special information for regulations and prohibitions for avoiding damage. DANGER Information or regulations and prohibitions for prevention of damage to persons or extensive...
  • Page 11 Safety Regulations 1.3.2 In addition to the operating manuals (machine and engine), the general applicable and other binding regulations for the prevention of accidents (especially the safety regulations of the German Trade Association - VBG 40) as well as the regulations for environmental protection must be observed;...
  • Page 12 Safety Regulations These persons must: - have attained the age of 18 years, - be physically and intellectually suitable, - have been instructed in the operation or maintenance of the machine and must have demonstrated their ability to their employer, - must be expected to carry out the work conveyed to them in a diligent manner.
  • Page 13 Safety Regulations 1.5.1.9 Avoid any action which appears to be dangerous! 1.5.1.10 Persons must not be carried in the working equipment, e.g. in the attachments! 1.5.1.11 The operator may carry out work with the machine only if no persons are in the danger zone. The danger zone is the area near the machine where persons may be injured - by work-induced movements of the machine,...
  • Page 14 Safety Regulations 1.5.1.21 The person giving guidance must be a reliable person and must be informed about his tasks before commencement of the work. 1.5.1.22The driver and guide must agree on signals for communication. These signals may only be given by the driver and guide.
  • Page 15 Safety Regulations 1.5.1.34 During breaks and after work hours, the driver must park the machine on solid and, if possible, level ground and safeguard it against unintentionally rolling away. 1.5.2 Special work regarding the use of the machine and elimination of defects during work;...
  • Page 16 Safety Regulations 1.5.2.9 Only experienced personnel should be entrusted with the securing of loads! Loads must be secured so that they cannot slip or fall down. 1.5.2.10 Attached loads may only be moved with the machine when the road is graded. 1.5.2.11 When working with hoisting equipment / eleva- tors the slingers may only work with the approval of the driver and from the side of the boom.
  • Page 17 Safety Regulations 1.5.2.22 Make sure that fuel, accessory materials and exchanged parts are safely disposed of with no danger to the environment. 1.5.2.23 The machine should be checked by a specialist before commissioning and after essential modifications before it returns to service. 1.5.2.24 The machine must be checked by a specialist once a year.
  • Page 18 Safety Regulations 1.6.1.3 In the case of sparking over, the driver must bring the machine out of the danger area by lifting or lowering the attachments or by swivelling away or driving the machine out of the danger area. If this is not possible then the following rules must be observed: - Do not leave the driver’s cabin! - Warn persons standing near the machine not to approach...
  • Page 19 Safety Regulations 1.6.4 Oil, grease and other chemical substances 1.6.4.1 The relevant safety regulations must be observed when handling oil, grease or other chemical substances. 1.6.4.2 Caution when working with hot fuel and other accessory materials (danger of burning and scalding). 1.6.4.3 Caution when working with brake fluid and battery acid.
  • Page 20 Safety Regulations 1.7.4 When the machine is loaded and transported, the necessary auxiliary equipment must be fitted to prevent any unintended movement. The tyres must be kept clean of mud, snow and ice so that the machine can drive on ramps without danger of sliding.
  • Page 21 Signs...
  • Page 22 AS 210 the lifting suspension is swit- 16500 ched on. Do not switch on the lifting suspension while the fork-lift or lifting hook attachment is fitted. AS 210e 2,5 bar 2,5 bar CAUTION! CAUTION! Diesel fuel only Steering only possible...
  • Page 23 Signs Symbol: Stay out of the danger zone Symbol: Lashing eyes Symbol: Lifting hook Symbol: Swivelling Sign: » Only for loaders with pipe break protection « CAUTION! The lift cylinders’ pipe break protection is disabled when the lifting suspension is switched on.
  • Page 25 Protection Against Theft...
  • Page 26 Protection Against Theft Protection against theft Instances where construction machines were stolen have considerably increased in recent years. To make it possible for the police, customs and other authorities to find and identify machines much faster, Ahlmann construction machines are fitted with the following identifying features: Identifying features on the loader (1) Loader type plate (3-1/arrow).
  • Page 27 Protection Against Theft Transponder for drive-away interlock (option) The “transponder for drive-away interlock” is an electronic drive-away interlock that deactivates vital loader functions. If the transponder (e.g. a tag at the ignition key) is taken away from the receiver unit (in the immediate vicinity of the ignition lock), these vital functions are interrupted.
  • Page 29 Description...
  • Page 30 Description Description Figures and descriptions may vary due to modifications in the construction that become possible and necessary to improve the loader and to develop it further technically. These modifications are summarised in section 13. Overview Figure 4-1 1 - Bucket protection 2 - Bucket/attachment 3 - Deflection lever 4 - Tip cylinder...
  • Page 31 Description Swivel unit and axle support Two swivel cylinders are fed by a separate gear-type pump via a servo valve. The revolving seat is connected to the cylinders by a chain drive and is thus completely free of play. Swivelling can be carried out simultaneously with lifting of the bucket arm without mutual interference.
  • Page 32 Description - Do not switch on the lifting suspension while the fork-lift or lifting hook attachment is fitted. - The pipe break protection is disabled when the lifting suspension is switched on. Fan reversal (option) The loader is equipped with a fan reversal unit, permitting the radiator to be cleaned quickly and easily.
  • Page 33 Description (9) Fit a suitable jack (minimum capacity 6.0 tons) from the side under the axle bridge in the vicinity of the axle fixture so that it is centred and cannot slip (4-3). Lift the front/rear axle until the wheel does not have any contact to the ground.
  • Page 34 Description Controls 1 - Multifunction panel (Figure 4-8) 2 - Toggle switch for hazard flasher system 3 - free 4 - free 5 - Toggle switch for driving lights - Position I: Parking light - Position II: Road light 6 - Toggle switch for rear wiper/washer 7 - Pushbutton for releasing the quick-change device (for loaders with bolt lock together with the lower button 4-11/3 = standard equipment)
  • Page 35 Description Multifunction panel (4-5/1) 1° 2° Figure 4-8 1 - Indicator: 2nd gear 15 - Air filter clogging indicator (opt.) 2 - Indicator: 1st gear 16 - Signal lamp: Low cooling water 3 - Error indicator: Traction drive 17 - Indicator lamp: Parking brake 4 - Indicator: Engine diagnosis (4-8/1) 18 - Indicator lamp: Travel direction “forward“...
  • Page 36 Description 1 - Air outlet nozzle (heater) 2 - Suction flap for recirculation mode (air-conditioning system – option) 3 - Ball block valve for working and auxiliary hydraulics 4 - Switching lever for steering - to the left four-wheel steering - to the right: rear-axle steering To the right of the driver’s seat (4-11): 1 - Two pushbuttons for differential lock, wired in series...
  • Page 37 Description 1. Opening the window: First pull the window handle inwards and up by 90 degrees, then push it outwards. Finally push the window handle down until it locks. The handle will automatically lock in its front position. 2. To close the window: First pull the handle to the rear to unlock it while pushing it upwards, then pull it inside.
  • Page 38 Description Fuses NOTE Fuses, relays, the turn signal relay, the interval timer, etc. are located at the right behind the driver’s seat (4-16). To access them, push the seat to its frontmost position, tilt the backrest forward and remove the cover. Fuses: 1 - Working lights, rear 10.0 A...
  • Page 39 Description 4.10 Teach function 4.10.1 How to activate the teach function The teach function is required to write the minimum and maximum values to the traction drive controller after a potentiometer was replaced. NOTE To perform a teach-in, the engine of the loader must have been running until immediately before teaching in the potentiometers to obtain an inch signal via the brake pressure reservoirs.
  • Page 41 Operation...
  • Page 42 Operation Operation Figures and descriptions may vary due to modifications in the construction that become possible and necessary to improve the loader and to develop it further technically. These modifications are summarised in section 13. Checks before start-up - Engine oil level (see the operating instructions for the engine) - Hydraulic oil level - Fuel level...
  • Page 43 Operation NOTE If the engine has not started after two attempts, determine the cause using the malfunction table in the operating instructions for the engine. For operation at extremely low temperatures, see the operating instructions for the engine. The clogging indicator (4-8/13) may light up prematurely after a cold start.
  • Page 44 Operation 5.2.2.2 Engine oil change See the operating instructions for the engine and for the machine (section 8.2.6). 5.2.2.3 Changing oil in the hydraulic system CAUTION The viscosity of the hydraulic oil changes according to the temperature; therefore, the ambient temperature in the location where the machine will be used determines what viscosity class (SAE class) must be chosen.
  • Page 45 Operation Before driving on public roads, the following road safety measures must be taken: 5.2.3.1 Carrying a bucket (1) Lower the bucket arm until the lowest point of the bucket arm or the bucket is at least 30 cm above the road (5-4).
  • Page 46 Operation 5.2.4 Working with the loader DANGER Always use seat belts when working with the swivel shovel loader. Generally, all work is carried out in gear stage “I” (4-11/7). For special tasks which ask for a more sensitive control of the speed or a higher engine speed at reduced travel speed, gear stage “Alpha max.”...
  • Page 47 Operation CAUTION If the hydraulic oil temperature indicator lamp (4-8/14) lights up during operation, the loader must be switched off immediately, the cause must be determined by a hydraulics expert and the malfunction must be eliminated. The attachment may be locked/unlocked only when the engine is at idling speed so that the insertion/retraction speed of the locking bolts does not become too high.
  • Page 48 Operation Decommissioning the loader 5.3.1 Parking the loader (1) Stop the loader on solid ground; if possible, not on a slope. (2) Apply the parking brake (4-11/4). (3) Place the bucket or the attachment on the ground. (4) Set the drive switch (4-11/6) to “0”. DANGER If parking on a gradient cannot be avoided, wheel chocks must be used and placed on the sloping...
  • Page 49 Operation Adjusting the driver’s seat 5.4.1 Isri seat (1) Adjust or swing forward the backrest using the hand lever (5-9/1). (2) Adjust the seat height and rear inclination by pulling the hand lever (5-9/3) upwards. (3) Adjust the seat height and front inclination by pulling the hand lever (5-9/4) upwards.
  • Page 50 Operation (2) Height adjustment: The height can be adjusted in several steps. Lift the driver’s seat to the desired height until it can be heard to engage. The seat returns to the lowest position when it is lifted over the topmost position (stop) (5-12). Figure 5-12 (3) Armrest inclination: Turn the handwheel (5-13/arrow) to adjust the armrest in...
  • Page 51 Operation (5) Adjusting the backrest: Use the locking lever (5-15/arrow) to adjust the backrest. NOTE The locking lever must engage in the desired position. It must be impossible to move the backrest to another position when the lever has engaged. Figure 5-15 (6) Longitudinal adjustment: You can adjust the seat in longitudinal direction when you...
  • Page 53 Attachments...
  • Page 54 Attachments Attachments Mounting and dismounting attach- ments without hydraulic connections to loaders with bolt locks (standard equipment) 6.1.1 Standard/lightweight bucket Mounting (1) Bring the bucket arm to its lowest position and tip the quick-change device. (2) Drive the loader up to the bucket (6-1). (3) Pick up the bucket using the quick-change device Figure 6-1 and, by simultaneously tilting the quick-change device,...
  • Page 55 Attachments Mounting and dismounting attach- ments without hydraulic connections to loaders with claw locks (optional equipment) 6.2.1 Standard/lightweight bucket Mounting (1) Bring the bucket arm to its lowest position and tip the quick-change device. (2) Drive the loader up to the bucket (6-4). (3) Press and hold the release button for the quick- change device (4-5/7).
  • Page 56 Attachments 6.2.2 Fork-lift attachment NOTE Mounting and dismounting are carried out in the same way as for the standard/lightweight bucket (section 6.2.1). DANGER The fork-lift attachment is mounted and locked correctly when it is located next to the quick- change device and the piston rods of the quick-change device cylinder can be plainly seen (6-7/arrow).
  • Page 57 Attachments (4) Pick up the bucket using the quick-change device and, by simultaneously tilting the quick-change device, raise the bucket until the quick-change device is next to it (6-10). (5) Release the release button for the quick-change device (4-5/7). NOTE When the release button for the quick-change device is pressed, the claws release as long as the button is pressed.
  • Page 58 Attachments Notes on the application of the multipurpose bucket The multi-purpose bucket can be used for: - peeling (6-13) Figure 6-13 - scraping (6-14) Figure 6-14 - grabbing (6-15) and - in bucket operation. Figure 6-15 S260/S261/S270/S271/Z260...
  • Page 59 Attachments 6.3.2 Front-end excavator Mounting The front-end excavator is mounted in a manner similar to the multi-purpose bucket (section 6.3.1), except that all four hydraulic hoses of the front-end excavator must be connected to the four quick-change couplings of the quick- change device (6-16).
  • Page 60 Attachments (5) Remove the spring locking lever of the bolt locks (6-18/ arrows). Figure 6-18 (6) Knock out the bearing bolts (6-19/arrows) and remove the shovel. (7) Mounting is in the reverse order. NOTE The type plate of the shovel is on the left outer side.
  • Page 61 Attachments CAUTION When making connections, make sure that the hydraulic connections are clean and completely connected and that the colour codings coincide. The grab bucket must be set down with the grab scoops open. The spacing plate (6-21/1) soldered onto the boom must be inserted between the two grab scoops.
  • Page 63 Rescue, Towing, Lashing, Lifting by Crane...
  • Page 64 Rescue, Towing, Lashing, Lifting by Crane Rescue, towing, lashing, lifting by crane Rescue, towing, lashing 7.1.1 Rescue/towing of the swivel shovel loader if the engine or drive has failed DANGER Secure the rescue location if it is on a public road. CAUTION The swivel shovel loader must not be tow- started.
  • Page 65 Recue, Towing, Lashing, Lifting by Crane (6) Cover the bucket cutting edge and teeth with the bucket protector (5-4/arrow). (7) Insert the plug of the bucket protector into the socket (5-5/arrow, option). (8) Push the valve lever for the working hydraulics (4-11/5) beyond its pressure point into the forward position.
  • Page 66 Rescue, Towing, Lashing, Lifting by Crane (15) Loosen the spring. To do this, loosen and remove the two caps (7-4/arrows). Figure 7-4 (16) Remove the quick-release hex screws (7-5/arrow) within the caps and screw them into the spring cylinder (7-6/arrow) until a definite stop can be felt. This tensions the spring package.
  • Page 67 Recue, Towing, Lashing, Lifting by Crane (18) Switch the hydrostatic drive motor to free oil flow before towing. For this purpose, screw in the setscrews at both high-pressure relief valves (7-7/arrows) of the drive pump until they are level with the hexagon nuts (size 13) loosened beforehand.
  • Page 68 Rescue, Towing, Lashing, Lifting by Crane (4) After the front-axle wheels have been straightened, switch the switching lever for the steering (4-10/4) to the „rear-axle steering“ position. (5) Cover the bucket cutting edge and teeth with the bucket protector (5-4/arrow). (6) Insert the plug of the bucket protector into the socket (5-5/arrow, option).
  • Page 69 Recue, Towing, Lashing, Lifting by Crane For a longer towing distance, the defective loader must be loaded onto a truck (for the lashing points, see 7-2/1 and 7-2/2 or 7-3/1 and 7-3/2). - The max. permissible load of the shunting and towing coupling (7-2/1) is 8.0 t horizontally in the longitudinal direction.
  • Page 71 Maintenance...
  • Page 73 Maintenance Maintenance Figures and descriptions may vary due to modifications in the construction that become possible and necessary to improve the loader and to develop it further technically. These modifications are summarised in section 13. Notes regarding maintenance DANGER The engine must be turned off. For work to be carried out under the bucket arm: - the bucket must be emptied or the...
  • Page 74 Maintenance Maintenance work 8.2.1 Engine oil level check See the operating instructions for the engine. 8.2.2 Coolant level check The coolant level of the engine is to be checked each time that the loader is started or at least once per day. The compensation tank (8-1/arrow) in the motor compartment is located on the right side of the loader;...
  • Page 75 Maintenance Maintenance 8.2.3.2 Planetary gear (1) Move the loader so that the plug (8-4/2) is positioned at 3 o’clock. (2) Unscrew the plug. NOTE Collect any oil that escapes. The oil level must reach the plug bore. If necessary, fill oil into the plug bore (8-4/1) until the oil reaches the required level.
  • Page 76 Maintenance 8.2.5 Oil level check of the hydraulic oil reservoir (1) Park the loader in a level position. (2) Bring the bucket arm to its lowest position and tip the quick-change device. (3) Open the engine flap on the right side of the loader. (4) Check the oil level in the sight glass.
  • Page 77 Maintenance Maintenance 8.2.7.2 Planetary gear (1) Move the loader so that the plug (8-10/arrow) is positioned at 6 o’clock. (2) Place an oil drain vessel with a drain channel under- neath the gear. (3) Unscrew the drain plug and let the oil drain out. CAUTION Waste oil must be disposed of in such a way that it will not cause pollution!
  • Page 78 Maintenance Plan view 8.2.8 Oil change, distribution gear (1) Remove the foot mat in the footwell of the operator’s cabin. (2) Dismantle the floor plate under the foot mat. (3) Place a sufficiently large oil drain pan with a drain channel underneath.
  • Page 79 Maintenance (10) Fill oil into the filler neck (8-14/arrow). CAUTION For those loaders which are fitted to run with biodegradable hydraulic oil (ester-based synthetic hydraulic oil of viscosity class ISO VG 46 VI > 180 – designation can be found on the hydraulic oil reservoir and on the dashboard), only this type of oil may be used for oil changes.
  • Page 80 Maintenance 8.2.11 Maintaining/replacing the air filter NOTE Maintenance of the filter cartridge is necessary when either the red range is visible in the maintenance indicator (8-17/1 on the right side of the loader) or after 12 months, whichever is sooner. (1) Open the engine flap on the left side of the loader.
  • Page 81 Maintenance 8.2.12 Replacing the safety cartridge CAUTION The safety cartridge must not be cleaned. The safety cartridge must be replaced after the filter cartridge has been maintained/ cleaned 5 times, but no later than two years. Make sure that no dirt or dust can enter the filter housing during replacement of the safety cartridge.
  • Page 82 Maintenance 8.2.15 Cleaning the cooler NOTE The cooler must be checked every 50 operating hours and cleaned when necessary. To do this, flip back the lamella plate (8-23/arrow) on the engine hood. 8.2.16 Maintaining/replacing the fresh air filter NOTE The fresh air filter is located at the right loader side in the vicinity of the front side window.
  • Page 83 Maintenance 8.2.18 Lubrication points NOTE The lubrication points are marked in red on the loader. 8.2.18.1 Rear axle CAUTION The spindle bolts (8-25/1), the track rod bearings (8-25/2), and the steering cylinder bearings (8-25/3) must all be lubricated every 50 operating hours.
  • Page 84 Maintenance 8.2.18.4 Rear cardan shaft CAUTION The cardan shaft must be lubricated every 50 operating hours (8-28/arrow and 8-29/arrow). Figure 8-28 Figure 8-29 8.2.18.5 Front cardan shaft CAUTION The cardan shaft must be lubricated every 50 operating hours (8-30/arrow and 8-31/arrow). Figure 8-30 8-14 S260/S261/S270/S271/Z260...
  • Page 85 Maintenance Figure 8-31 8.2.18.6 Ball bearing ring The grease filling is to avoid friction and to provide sealing and protection against corrosion. Therefore, the ring must be lubricated every 10 operating hours until grease becomes visible on the outside. When lubricating the ball bearing ring, swivel the bucket arm by 20°...
  • Page 86 Maintenance 2x Item 8-34/1 Pivot arm / bucket assembly 2x Item 8-34/2 Reversing lever / reversing rod Figure 8-34 2x item 8-35/1 Bucket assembly / swivel unit 4x item 8-35/2 Lift cylinder Figure 8-35 4x item 8-36/arrows Tip cylinder Figure 8-36 8-16 S260/S261/S270/S271/Z260...
  • Page 87 Maintenance 8.2.18.8 Engine flaps CAUTION The hinges of the engine flaps (8-37/arrows) must be lubricated every 50 operating hours. Figure 8-37 8.2.18.9 Multi-purpose bucket CAUTION The bearing bolts of the multi-purpose bucket must be lubricated every 10 operating hours. NOTE The bolt (8-38/arrow) must be lubricated on both sides of the multi-purpose bucket.
  • Page 89 Faults, Causes and Remedies...
  • Page 90 Faults, Causes and Remedies Faults, causes and remedies NOTE *) Faults may be eliminated only by authorised personnel Fault Probable cause Remedy Engine See the operating instructions for the engine Engine does not start. Drive switch (4-11/6) is not in neutral Set the drive switch to the neutral position position...
  • Page 91 Faults, Causes and Remedies Fault Probable cause Remedy Faults in the driving and working Clogged filter Replace filter cartridge (section hydraulics 8.2.10). Lack of oil in hydraulic oil reservoir Top off oil Electrical connection at axial Connect or clean electrical piston pump are not tight, are not connection according to electrical connected or are oxidised...
  • Page 92 Faults, Causes and Remedies S260/S261/S270/S271/Z260...
  • Page 93 Faults, Causes and Remedies Diagnostic code (engine error code) Flash code Function / component Error Short Long Short 0.4 s 0.8 s 0.4 s Output to coolant temperature indicator Faulty signal, controller overtemperature Hand throttle Faulty/implausible signal Intake air temperature sensor Faulty signal Transmission oil temperature sensor Faulty signal...
  • Page 94 Faults, Causes and Remedies Flash code Function / component Error Short Long Short 0.4 s 0.8 s 0.4 s Hydraulic oil temperature sensor Faulty signal Hydraulic oil temperature monitoring Temperature not within nominal range Battery monitoring Voltage not within nominal range Output to cold start aid indicator Faulty signal, controller overtemperature Output to external AGR actuator...
  • Page 95 Diagrams...
  • Page 96 7.5A...
  • Page 97 Diagrams 10 10.1 Electric wiring diagram Sheet/ Designation item 1-3/1 Multifunction panel 1-3/2 Start switch 1-3/3 Actuator: road lights 1-3/4 Actuator: rear window wiper/washer 1-3/5 Actuator (pushbutton): quick-change device release 1-3/6 Actuator: Hazard flasher 1-3/7 Steering column switch 1-3/8 Fuse 15.0 A (Figure 4-9/14) 1-3/9 Fuse 7.5 A (Figure 4-9/15)
  • Page 99 10 Diagrams Sheet/ Designation Sheet/ Designation item item 2-3/51 Valve: coupling/transmission 2-3/1 Connector, multifunction lever right 2-3/52 Valve: pump reverse 2-3/2 Relay: Differential lock (Figure 4-16/R3) 2-3/53 Switch: Engine oil temperature 2-3/3 Relay: Engine controller (Figure 4-16/7) 2-3/54 Pressure sensor, inching 2-3/4 Emergency stop switch 2-3/55...
  • Page 100 120A...
  • Page 101 Diagrams 10 Sheet/ Designation item 3-3/1 Fuse 5,0 A (Figure 4-16/2) 3-3/2 Relay for auxiliary hydraulics: Close bucket (Figure 4-16/R1) 3-3/3 Relay for auxiliary hydraulics: Open bucket (Figure 4-16/R2) 3-3/4 Relay: Air-conditioning system 3-3/5 Relay: Air-conditioning system 3-3/6 Fuse 20,0 A (air conditioning system) 3-3/7 Fuse 20,0 A (air conditioning system) 3-3/8...
  • Page 103 Diagrams 10 10.2 Hydraulic diagram 10.2.1 AS 210e hydraulic diagram (claw lock) Item Designation 01 Swivel cylinder DW 110/45/910/1287 02 Supporting valve 03 Supporting cylinder EW 70/210/470 04 Reservoir system, pipe break protection (option) 05 Auxiliary hydraulics, external circuit 06 Lift cylinder DW 110/70/908/1317...
  • Page 105 Diagrams 10 10.2.2 AS 210e hydraulic diagram (bolt lock) Item Designation 01 Swivel cylinder DW 110/45/910/1287 02 Supporting valve 03 Supporting cylinder EW 70/210/470 04 Reservoir system, pipe break protection (option) 05 Auxiliary hydraulics, external circuit 06 Electrohydraulic interlock for quick-change device...
  • Page 107 Technical Data (Loader)
  • Page 108 11 Technical Data (Loader) Technical data (loader) NOTE The technical data refer to 20.5 -25 tyres. 11.1 Loader - Height 3.155 mm - Width 2.700 mm - Wheelbase 2.400 mm - Track width 2.080 mm - Operating weight w/o attachment 13.800 kg - Ground clearance - Distribution gear...
  • Page 109 Technical Data (Loader) 11 11.6 Axle loads - Perm. axle loads acc. to StVZO - front 7.000 kg rear 9.000 kg - Perm. total weight acc. to StVZO 14.500 kg 11.7 Tyres The following tyres are permitted: - Size 20.5 - 25 - Tyre pressure front 3.0 bar...
  • Page 110 11 Technical Data (Loader) 11.11.3 Support system - Operating pressure depending on load - 2 support cylinders Plunger diameter 70 mm 11.12 Fuel supply system - Contents Fuel tank 250 l 11.13 Heater and ventilation system (driver’s cabin) - Water heat exchanger - Type Gallay PVH 2505 - Heating capacity, continuously adjustable...
  • Page 111 Technical Data (Attachments)
  • Page 112 12 Technical Data (Attachments) Attachments NOTE The technical data refer to 20.5 -25 tyres. 12.1 Buckets Dimensions acc. to ISO 7131/35 12-2 S260/S261/S270/S271/Z260...
  • Page 113 Technical Data (Attachments) 12 12.1 Buckets Bucket type Standard Lightweight Multi-purpose bucket bucket bucket Bucket volume m³ Bucket width 2700 2700 2700 Dead weight Loads acc. to ISO 14397 Bulk density t/m³ Dump load - frontal 7800 7750 7600 - swivelled 7450 7350 7200...
  • Page 114 12 Technical Data (Attachments) 12.2 Fork-lift attachment Dimensions acc. to ISO 7131/35 12.3 Lifting hook Dimensions acc. to ISO 7131/35 12-4 S260/S261/S270/S271/Z260...
  • Page 115 Technical Data (Attachments) 12 12.2 Fork-lift attachment Tine length Tine height Tine spacing (centre) - min. - max. Dead weight Perm. payload N acc. to EN 474-3 frontal - level ground (stability factor 1.25) 5300 kg - uneven ground (stability factor 1.67) 4800 kg swivelled - level ground (stability factor 1.25)
  • Page 116 12 Technical Data (Attachments) 12.4 Front-end excavator Dimensions acc. to ISO 7131/35 12.5 Grab bucket Dimensions acc. to ISO 7131/35 12-6 S260/S261/S270/S271/Z260...
  • Page 117 Technical Data (Attachments) 12 12.4 Front-end excavator Max. breakout force at the shovel cutting edge Max. tear-out force at the shovel cutting edge Shovel volume Shovel width Dead weight acc. to DIN ISO 7451 acc. to DIN ISO 7451 m³ m³...
  • Page 119 Additional Options...
  • Page 120 13 Additional Options Additional options, modifications, notes on inspection for loaders 13.1 Additional options 13-2 S200/S201/Z200...
  • Page 121 Additional Options 13 S200/S201/Z200 13-3...
  • Page 122 13 Additional Options 13-4 S200/S201/Z200...
  • Page 123 Additional Options 13 S200/S201/Z200 13-5...
  • Page 124 13 Additional Options 13-6 S200/S201/Z200...
  • Page 125 Additional Options 13 S200/S201/Z200 13-7...
  • Page 126 13 Additional Options 13-8 S200/S201/Z200...
  • Page 127 Additional Options 13 S200/S201/Z200 13-9...
  • Page 128 13 Additional Options 13-10 S200/S201/Z200...
  • Page 129 Additional Options 13 S200/S201/Z200 13-11...
  • Page 130 13 Additional Options 13-12 S200/S201/Z200...
  • Page 131 Additional Options 13 S200/S201/Z200 13-13...
  • Page 132 13 Additional Options 13-14 S200/S201/Z200...
  • Page 133 Additional Options 13 S200/S201/Z200 13-15...
  • Page 134 13 Additional Options 23128018 / KL: D/31216 13-16 S200/S201/Z200...