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OPERATORS MANUAL
COUNTERBALANCE LIFITNG BEAM
CBL900
Central
Southern
Northern (Head Office)
Tel: +44 (0)203 174 0658
Tel: +44 (0)1302 341659
Tel: +44 (0)1482 227333
DISCLAIMER - ALL INSTRUCTIONS ARE SUPPLIED FROM MANUFACTURER AND WHERE CORRECT AT TIME OF PRINT
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Summary of Contents for WIRTH CBL900
- Page 1 OPERATORS MANUAL COUNTERBALANCE LIFITNG BEAM CBL900 Central Southern Northern (Head Office) Tel: +44 (0)203 174 0658 Tel: +44 (0)1302 341659 Tel: +44 (0)1482 227333 DISCLAIMER - ALL INSTRUCTIONS ARE SUPPLIED FROM MANUFACTURER AND WHERE CORRECT AT TIME OF PRINT...
- Page 2 Stop plate and yellow signal light Start-up Handling of loads Service and maintenance General information Mechanical system Electrical and electronic components Handling incidents Disposal and recycling Declaration of conformity Inspection tag Electrical circuit diagram WIRTH GmbH | VACUUM LIFTING TECHNOLOGY...
- Page 3 Battery holder ............................ 12 Fig. 9: Counterweight balancer mounted ...................... 13 Fig. 10: Inclination of the counterweight balancer ..................14 Fig. 11: Stop plate and yellow signal light ....................... 14 Fig. 12: Battery charger (example) ........................18 WIRTH GmbH | VACUUM LIFTING TECHNOLOGY...
- Page 4 This operation manual represents the state-of-the-art and the safety measures defined by the European Machin- ery Directive valid at the editing date of the manual. Diverging or amending national regulations may not be considered eventually. The user is responsible exclusively to observe such regulations. WIRTH GmbH | VACUUM LIFTING TECHNOLOGY...
- Page 5 Annex II indicating the next inspection date. For further information please do not hesitate to contact us or visit our website: www.wirth-gmbh.com. Safety instructions Only employ cranes that have a sufficient Working Load Limit in all possible working positions.
- Page 6 The following safety-related signs and pictograms are affixed on the counterweight balancer besides the type plate: (General notes) (Working Load Limit) (Attachment point coun- (Warning of hand (Before commissioning, read and terweight balancer) injuries) observe the operating instructions and the safety instructions!) WIRTH GmbH | VACUUM LIFTING TECHNOLOGY...
- Page 7 Operating Instrunctions GGA 800 24/2,0/4,8 oVH-e Technical Documentation: BA 000 471 (Warning of dangerous (Warning of hand (Inspection card electrical voltage) injuries) WIRTH GmbH | VACUUM LIFTING TECHNOLOGY...
- Page 8 The counterweight balancer GGA 800 24/2,0/4,8 oVH-e is designed as a load lifting attachment and is mounted to a crane according to fig. 2. Crane Counterweight balancer Construction element Fig. 2: Load lifting attachment GGA 800 24/2,0/4,8 oVH-e WIRTH GmbH | VACUUM LIFTING TECHNOLOGY...
- Page 9 3,700 mm (incl. adapter load hook) or approx. 3,400 mm (without adapter load hook). Carry out the following steps in succession to reduce the height of the counterweight system. 1. Place the counterweight system on a firm, level surface. WIRTH GmbH | VACUUM LIFTING TECHNOLOGY...
- Page 10 Transport of the counterweight balancer by airplane (only radio remote control) For safety reasons, remove the batteries from the transmitter if it is to be transported by airplane. Remove the batteries from the transmitter if it is to be transported by airplane! WIRTH GmbH | VACUUM LIFTING TECHNOLOGY...
- Page 11 Cable remote control Emergency stop button Button „Travelling cage forwards“ Button „Travelling cage backwards“ Pressing the emergency stop button immediately stops the movement of the travelling cage. Fig. 6: Control panel cable remote control WIRTH GmbH | VACUUM LIFTING TECHNOLOGY...
- Page 12 2. Replace the 3 x 1.5 V AAA batteries. Use alkaline batteries for optimal performance. Make sure the po- larity is correct. 3. Insert the battery holder into the transmitter. Fig. 8: Battery holder WIRTH GmbH | VACUUM LIFTING TECHNOLOGY...
- Page 13 This is the only way to ensure that the counterweights do not slip or even slide off the rec- tangular tubes during use or transport of the counterweight balancer. Position the stop plate (s. fig. 11) as follows: WIRTH GmbH | VACUUM LIFTING TECHNOLOGY...
- Page 14 The maximum admissible angle deviation is ±10°. Stop plate and yellow signal light Stop plate Wing screw Front limit switch Signal light yellow Overhang Main girder Back limit switch Fig. 11: Stop plate and yellow signal light WIRTH GmbH | VACUUM LIFTING TECHNOLOGY...
- Page 15 The yellow signal light turns off. Retighten the wing screw. Move the counterweight balancer to the construction elements by means of the crane. Couple the construction element to be lifted to the counterweight balancer. WIRTH GmbH | VACUUM LIFTING TECHNOLOGY...
- Page 16 Always carefully release the counterweight balancer from the construction element. Make sure that the load hook is not under load during detachment and the counterweight balancer is equilibrat- ed! Non-compliance with these instructions can lead to severe injuries. WIRTH GmbH | VACUUM LIFTING TECHNOLOGY...
- Page 17 In order to perform maintenance and service work an appropriate tool kit has to be used. Maintenance always has to be followed by a functional check. If damages cannot be repaired by the operator’s staff, the Wirth GmbH service workshop needs to be informed. Mechanical system The mechanical system is sturdy and surface protected.
- Page 18 Prior to connecting the charger, check whether it is compatible with your mains grid! The perfor- mance data is stipulated on the charger. Please absolutely contact the Wirth Service Team in advance, if you want to use a different charger than the one supplied with the delivery of the counterweight balancer!
- Page 19 The battery charger has to be protected from spray water and has to be set up in a way that the venting slots and the fan are unobstructed and cannot be pierced through by pointed objects. WIRTH GmbH | VACUUM LIFTING TECHNOLOGY...
- Page 20 Wirth GmbH. If the display of the charge indicator is not illuminated when turning the counterweight balancer on, please con- tact the service workshop of Wirth GmbH immediately. Disposal and recycling For packaging of the counterweight balancer materials like wood, cardboard, paper and film are used. These materials shall be recycled according to national regulations.
- Page 21 This declaration solely corresponds to the machine in the status as put on the market, any parts additionally installed and/or modifications additionally carried out by the end user shall be unconsidered. This declaration shall become invalid, in case the product is modified without approval. Landsberg, ______________________________ Holger Schadwinkel (Managing Director) WIRTH GmbH | VACUUM LIFTING TECHNOLOGY...
- Page 22 Directive 2006/42/EC 2022 Sign size 80 x 40 mm Background blue Foreground: white Font: white on blue Plate size: diameter 30 mm Background: depending on the year Foreground: depending on the year WIRTH GmbH | VACUUM LIFTING TECHNOLOGY...
- Page 23 Operating Instructions GGA 800 24/2,0/4,8 oVH-e Technical Documentation: BA 000 471 Annex III Electrical circuit diagram WIRTH GmbH | VACUUM LIFTING TECHNOLOGY...
- Page 24 Operating Instructions GGA 800 24/2,0/4,8 oVH-e Technical Documentation: BA 000 471 Annex III WIRTH GmbH | VACUUM LIFTING TECHNOLOGY...
- Page 25 Operating Instructions GGA 800 24/2,0/4,8 oVH-e Technical Documentation: BA 000 471 Annex III WIRTH GmbH | VACUUM LIFTING TECHNOLOGY...
- Page 26 Operating Instructions GGA 800 24/2,0/4,8 oVH-e Technical Documentation: BA 000 471 Annex III WIRTH GmbH | VACUUM LIFTING TECHNOLOGY...
- Page 27 Operating Instructions GGA 800 24/2,0/4,8 oVH-e Technical Documentation: BA 000 471 Annex III WIRTH GmbH | VACUUM LIFTING TECHNOLOGY...
- Page 28 Operating Instructions GGA 800 24/2,0/4,8 oVH-e Technical Documentation: BA 000 471 Annex III WIRTH GmbH | VACUUM LIFTING TECHNOLOGY...
- Page 29 Operating Instructions GGA 800 24/2,0/4,8 oVH-e Technical Documentation: BA 000 471 Annex III WIRTH GmbH | VACUUM LIFTING TECHNOLOGY...
- Page 30 Operating Instructions GGA 800 24/2,0/4,8 oVH-e Technical Documentation: BA 000 471 Annex III WIRTH GmbH | VACUUM LIFTING TECHNOLOGY...
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